maintenance CHEVROLET CAVALIER 2000 3.G User Guide

6-17
Engine Air Cleaner/Filter
The air cleaner is located on the driver's side of the
engine compartment near the battery.
To check or replace the filter, remove the screws that
hold the cover on and lift the cover. Be sure to reinstall
the air cleaner filter and replace the cover tightly.
Refer to the Maintenance Schedule to determine when
to replace the air filter.
See ªScheduled Maintenance Servicesº in the Index.

6-18
CAUTION:
Operating the engine with the air cleaner/filter
off can cause you or others to be burned. The air
cleaner not only cleans the air, it stops flame if the
engine backfires. If it isn't there, and the engine
backfires, you could be burned. Don't drive with
it off, and be careful working on the engine with
the air cleaner/filter off.
NOTICE:
If the air cleaner/filter is off, a backfire can cause a
damaging engine fire. And, dirt can easily get into
your engine, which will damage it. Always have the
air cleaner/filter in place when you're driving.
Automatic Transaxle Fluid
(Three
-Speed Only)
When to Check and Change
A good time to check your automatic transaxle fluid
level is when the engine oil is changed.
Change both the fluid and filter every 50,000 miles
(83 000 km) if the vehicle is mainly driven under one
or more of these conditions:

In heavy city traffic where the outside temperature
regularly reaches 90F (32C) or higher.

In hilly or mountainous terrain.

Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these
conditions, the fluid and filter do not require changing.
See ªScheduled Maintenance Servicesº in the Index.

6-20
Then, without shutting off the engine, follow these steps:
1. If you have a
three
-speed
automatic
transaxle, the
handle on the
transaxle dipstick
is a red ring. Pull
out the dipstick and
wipe it with a clean
rag or paper towel.
2. Push it back in all the way, wait three seconds and
then pull it back out again.
3. Check both sides of
the dipstick, and
read the lowerlevel.
The fluid level
must be in the
cross
-hatched area.
4. If the fluid level is in the acceptable range, push the
dipstick back in all the way.
How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transaxle fluid to use. See ªRecommended
Fluids and Lubricantsº in the Index.
If the fluid level is low, add only enough of the proper
fluid to bring the level into the cross
-hatched area
on the dipstick.

6-22
NOTICE:
We recommend you use only fluid labeled
DEXRON
-III, because fluid with that label is
made especially for your automatic transaxle.
Damage caused by fluid other than DEXRON

-III
is not covered by your new vehicle warranty.
Manual Transaxle Fluid
It is not necessary to check the transaxle fluid level.
A transaxle fluid leak is the only reason for fluid loss.
If a leak occurs, take the vehicle to the dealership
service department and have it repaired as soon as
possible. You may also have your fluid level checked
by your dealer or service center when you have your
oil changed.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self
-adjusting. The clutch master cylinder reservoir is
filled with hydraulic clutch fluid.It is not necessary to regularly check clutch fluid unless
you suspect there is a leak in the system. Adding fluid
won't correct a leak.
A fluid loss in this system could indicate a problem.
Have the system inspected and repaired.
When to Check and What to Use
Refer to the Maintenance
Schedule to determine how
often you should check the
fluid level in your clutch
master cylinder reservoir
and for the proper fluid.
See ªOwner Checks
and Servicesº and
ªRecommended Fluids
and Lubricantsº in
the Index.
How to Check and Add Fluid
You do not need to check the fluid level unless you
suspect a clutch problem. To check the fluid level, take
the cap off. If the fluid reaches the step inside the
reservoir, the fluid level is correct.

6-30
What to Add
When you do need brake fluid, use only DOT
-3 brake
fluid. Use new brake fluid from a sealed container only.
Refer to ªRecommended Fluids and Lubricantsº in the
Maintenance Schedule.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it. This will help keep
dirt from entering the reservoir.
CAUTION:
With the wrong kind of fluid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake fluid.
NOTICE:

Using the wrong fluid can badly damage
brake system parts. For example, just a few
drops of mineral
-based oil, such as engine
oil, in your brake system can damage brake
system parts so badly that they'll have to
be replaced. Don't let someone put in the
wrong kind of fluid.

If you spill brake fluid on your vehicle's
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake fluid
on your vehicle. If you do, wash it off
immediately. See ªAppearance Careº in
the Index.

6-31 Brake Wear
Your vehicle has front disc brakes and rear drum brakes.
Disc brake pads have built
-in wear indicators that make
a high
-pitched warning sound when the brake pads are
worn and new pads are needed. The sound may come
and go or be heard all the time your vehicle is moving
(except when you are pushing on the brake pedal firmly).
CAUTION:
The brake wear warning sound means that soon
your brakes won't work well. That could lead to
an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
NOTICE:
Continuing to drive with worn-out brake pads
could result in costly brake repair.
Some driving conditions or climates may cause a
brake squeal when the brakes are first applied or
lightly applied. This does not mean something is
wrong with your brakes.
See ªCaliper/Knuckle Maintenance Inspectionº in
Section 7 of this manual under Part C ªPeriodic
Maintenance Inspections.º
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly torque wheel nuts in the
proper sequence to GM specifications.
Your rear drum brakes don't have wear indicators,
but if you ever hear a rear brake rubbing noise, have the
rear brake linings inspected immediately. Also, the rear
brake drums should be removed and inspected each time
the tires are removed for rotation or changing. When
you have the front brake pads replaced, have the rear
brakes inspected, too.
Brake linings should always be replaced as complete
axle sets.
See ªBrake System Inspectionº in Section 7 of this
manual under Part C ªPeriodic Maintenance Inspections.º

6-33
Battery
Your new vehicle comes with a maintenance free ACDelco

battery. When it's time for a new battery, get one that has
the replacement number shown on the original battery's
label. We recommend an ACDelco battery.
Vehicle Storage
If you're not going to drive your vehicle for 25 days or
more, remove the black, negative (
-) cable from the battery.
This will help keep your battery from running down.
CAUTION:
Batteries have acid that can burn you and gas
that can explode. You can be badly hurt if you
aren't careful. See ªJump Startingº in the Index
for tips on working around a battery without
getting hurt.
Contact your dealer to learn how to prepare your vehicle
for longer storage periods.
Also, for your audio system, see ªTheft
-Deterrent
Featureº in the Index.
Bulb Replacement
The following procedures tell you how to replace the
bulbs for your vehicle. For the type of bulb to use,
see ªReplacement Bulbsº in the Index.
For any bulb changing procedure not listed in
this section,contact your Chevrolet dealer's
service department.
Halogen Bulbs
CAUTION:
Halogen bulbs have pressurized gas inside and
can burst if you drop or scratch the bulb. You
or others could be injured. Be sure to read and
follow the instructions on the bulb package.

6-43 Tire Inspection and Rotation
Tires should be rotated every 6,000 to 8,000 miles
(10 000 to 13 000 km). Any time you notice unusual
wear, rotate your tires as soon as possible and check
wheel alignment. Also check for damaged tires or
wheels. See ªWhen It's Time for New Tiresº and
ªWheel Replacementº later in this section for
more information.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The first
rotation is the most important. See ªScheduled
Maintenance Servicesº in the Index for scheduled
rotation intervals.
When rotating your tires, always use the correct rotation
pattern shown here.
Don't include the compact spare tire in your tire rotation.
After the tires have been rotated, adjust the front and
rear inflation pressures as shown on the Tire
-Loading
Information label. Make certain that all wheel nuts
are properly tightened. See ªWheel Nut Torqueº in
the Index.
CAUTION:
Rust or dirt on a wheel, or on the parts to which
it is fastened, can make wheel nuts become loose
after a time. The wheel could come off and cause
an accident. When you change a wheel, remove
any rust or dirt from places where the wheel
attaches to the vehicle. In an emergency, you
can use a cloth or a paper towel to do this;
but be sure to use a scraper or wire brush later,
if you need to, to get all the rust or dirt off.
(See ªChanging a Flat Tireº in the Index.)

6-56
Finish Damage
Any stone chips, fractures or deep scratches in the finish
should be repaired right away. Bare metal will corrode
quickly and may develop into a major repair expense.
Minor chips and scratches can be repaired with touch
-up
materials available from your dealer or other service
outlets. Larger areas of finish damage can be corrected
in your dealer's body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are not
removed, accelerated corrosion (rust) can occur on
the underbody parts such as fuel lines, frame, floor
pan and exhaust system even though they have
corrosion protection.
At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and other debris can collect. Dirt packed in closed areas
of the frame should be loosened before being flushed.
Your dealer or an underbody car washing system can do
this for you.
Chemical Paint Spotting
Some weather and atmospheric conditions can create
a chemical fallout. Airborne pollutants can fall upon
and attack painted surfaces on your vehicle. This
damage can take two forms: blotchy, ringlet
-shaped
discolorations, and small irregular dark spots etched
into the paint surface.
Although no defect in the paint job causes this,
Chevrolet will repair, at no charge to the owner,
the surfaces of new vehicles damaged by this fallout
condition within 12 months or 12,000 miles
(20 000 km) of purchase, whichever occurs first.

6-65
Normal Maintenance
Replacement Parts
Air Cleaner Filter
2.2L AC Type A
-1172C . . . . . . . . . . . . . . . . . . . . . .
2.4L AC Type A
-1172C . . . . . . . . . . . . . . . . . . . . . .
Engine Oil Filter
2.2L AC Type PF
-47 . . . . . . . . . . . . . . . . . . . . . . . . .
2.4L AC Type PF
-44 . . . . . . . . . . . . . . . . . . . . . . . . .
Spark Plugs
2.2L AC Type 41
-928 . . . . . . . . . . . . . . . . . . . . . . . .
Gap: 0.040 inch (1.02 mm)
2.4L AC Type 41
-963 . . . . . . . . . . . . . . . . . . . . . . . .
Gap: 0.050 inch (1.27 mm)
Windshield Wiper Blade
(Shepherd's Hook Type)
Left Side 22 inches (56 cm). . . . . . . . . . . . . . . . . . .
Right Side 17 inches (43 cm). . . . . . . . . . . . . . . . . .
Vehicle Dimensions
Length
All Models 180.3 inches (458.0 cm). . . . . . . . . . . . .
Width
All Models 75.4 inches (191.5 cm). . . . . . . . . . . . . .
Height
Coupe 53.2 inches (135.1 cm). . . . . . . . . . . . . . . . .
Sedan 54.9 inches (139.4 cm). . . . . . . . . . . . . . . . . .
Convertible 53.9 inches (136.9 cm). . . . . . . . . . . . .
Wheelbase
All Models 104.1 inches (264.4 cm). . . . . . . . . . . . .
Front Tread
All Models 57.6 inches (146.3 cm). . . . . . . . . . . . . .
Rear Tread
All Models 56.8 inches (144.3 cm). . . . . . . . . . . . . .