warning CHEVROLET CAVALIER 2004 3.G Service Manual

Compact Spare Tire
Although the compact spare tire was fully inated when
your vehicle was new, it can lose air after a time.
Check the ination pressure regularly. It should be
60 psi (420 kPa).
After installing the compact spare tire on your vehicle,
you should stop as soon as possible and make sure
your compact spare tire is correctly inated. The
compact spare tire is made to perform well at speeds
up to 65 mph (105 km/h) for distances up to 3,000 miles
(5 000 km), so you can nish your trip and have your
full-size tire repaired or replaced where you want.
Of course, it’s best to replace your spare with a full-size
tire as soon as you can. Your spare will last longer
and be in good shape in case you need it again.
Notice:When the compact spare is installed, don’t
take your vehicle through an automatic car wash
with guide rails. The compact spare can get caught
on the rails. That can damage the tire and wheel,
and maybe other parts of your vehicle.
Don’t use your compact spare tire on other vehicles.
And don’t mix your compact spare tire or wheel
with other wheels or tires. They won’t t. Keep your
compact spare tire and its wheel together.
Notice:Tire chains won’t t your compact spare.
Using them can damage your vehicle and can
damage the chains too. Don’t use tire chains on
your compact spare.
Appearance Care
Remember, cleaning products can be hazardous. Some
are toxic. Others can burst into ames if you strike a
match or get them on a hot part of the vehicle. Some are
dangerous if you breathe their fumes in a closed
space. When you use anything from a container to clean
your vehicle, be sure to follow the manufacturer’s
warnings and instructions. And always open your doors
or windows when you are cleaning the inside.
Never use these to clean your vehicle:
Gasoline
Benzene
Naphtha
Carbon Tetrachloride
Acetone
Paint Thinner
Turpentine
Lacquer Thinner
Nail Polish Remover
They can all be hazardous — some more than
others — and they can all damage your vehicle, too.
5-72

A
Accessory Power Outlets.................................3-15
Adding Washer Fluid.......................................5-32
Additional Program Information........................... 7-8
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-80
Adjusting the Speakers
(Balance/Fade)....................3-38, 3-40, 3-45, 3-55
Air Bag
Readiness Light..........................................3-23
Air Bag Systems.............................................1-47
How Does an Air Bag Restrain?....................1-54
Servicing Your Air Bag-Equipped Vehicle.........1-56
What Makes an Air Bag Inate?....................1-53
What Will You See After an
Air Bag Inates?......................................1-54
When Should an Air Bag Inate?...................1-52
Where Are the Air Bags?..............................1-50
Air Cleaner/Filter, Engine.................................5-17
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
AM ...............................................................3-67
AM-FM Radio.................................................3-36
Antenna, Fixed Mast.......................................3-68Antenna, XM™ Satellite Radio
Antenna System..........................................3-68
Anti-lock Brake System (ABS)............................ 4-6
Anti-Lock Brake, System Warning Light..............3-26
Appearance Care............................................5-72
Care of Safety Belts....................................5-75
Chemical Paint Spotting...............................5-78
Cleaning the Inside of Your Vehicle................5-73
Cleaning the Outside of Your Vehicle..............5-75
Finish Damage............................................5-77
Sheet Metal Damage...................................5-77
Underbody Maintenance...............................5-78
Vehicle Care/Appearance Materials................5-78
Weatherstrips..............................................5-75
Arming the System.........................................2-14
Ashtrays........................................................3-16
Audio System(s).............................................3-35
AM-FM Radio.............................................3-36
Care of Your CD Player...............................3-68
Care of Your CDs........................................3-68
Chime Level Adjustment...............................3-68
Fixed Mast Antenna.....................................3-68
Personal Choice Radio Controls....................3-66
1

Audio System(s) (cont.)
Radio with CD............................3-39, 3-43, 3-52
Setting the Time for Radios with
Radio Data Systems (RDS).......................3-36
Setting the Time for Radios without
Radio Data Systems (RDS).......................3-35
Theft-Deterrent Feature................................3-67
Understanding Radio Reception.....................3-67
XM™ Satellite Radio Antenna System............3-68
Automatic Transaxle........................................2-18
Fluid..........................................................5-19
Operation...................................................2-20
Automatic Transaxle Inspection.........................6-19
Automatic Transaxle Shift Lock Control
System Check.............................................6-21
B
Backing Up....................................................4-41
Battery..........................................................5-36
Battery Replacement......................................... 2-6
Battery Run-Down Protection............................3-15
Before Leaving on a Long Trip.........................4-21
Body Lubrication Service..................................6-19
Brake
Parking......................................................2-25Brake (cont.)
System Inspection.......................................6-24
System Warning Light..................................3-25
Brake Fluid....................................................5-32
Brake Wear...................................................5-34
Brakes..........................................................5-32
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-7
Break-In, New Vehicle.....................................2-16
Bulb Replacement...........................................5-41
Back-Up Lamps...........................................5-44
Front Turn Signal and Parking Lamps.............5-43
Halogen Bulbs............................................5-41
Headlamps.................................................5-41
Replacement Bulbs......................................5-44
Taillamps and Turn Signal Lamps..................5-44
Buying New Tires...........................................5-56C
California Fuel.................................................. 5-5
Caliper/Knuckle Maintenance Inspection.............6-24
Canada – Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Canceling the Rear Door Security Lock............... 2-9
Capacities and Specications............................5-85
Carbon Monoxide...........2-10, 2-28, 4-24, 4-37, 4-43
2

Care of
Safety Belts................................................5-75
Your CD Player...........................................3-68
Your CDs ...................................................3-68
Cassette Tape Player Service...........................6-18
CD Messages................................3-42, 3-51, 3-66
Center Console Storage Area...........................2-34
Chains, Tires..................................................5-60
Charging System Light....................................3-24
Check
Engine Light...............................................3-29
Gages Warning Light...................................3-33
Check Engine Light.........................................3-29
Checking Coolant............................................5-22
Checking Engine Oil........................................5-13
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-78
Child Restraints
Child Restraint Systems...............................1-34
Infants and Young Children...........................1-31
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-40
Older Children.............................................1-29
Securing a Child Restraint Designed
for the LATCH System..............................1-42
Securing a Child Restraint in a Rear
Seat Position...........................................1-42Child Restraints (cont.)
Securing a Child Restraint in the
Right Front Seat Position..........................1-44
Top Strap...................................................1-38
Top Strap Anchor Location............................1-39
Where to Put the Restraint...........................1-37
Chime Level Adjustment..................................3-68
Cigarette Lighter.............................................3-16
Cleaning
Inside of Your Vehicle..................................5-73
Outside of Your Vehicle................................5-75
Underbody Maintenance...............................5-78
Weatherstrips..............................................5-75
Cleaning Aluminum or Chrome-Plated Wheels.....5-77
Cleaning Exterior Lamps/Lenses.......................5-76
Cleaning Fabric/Carpet....................................5-73
Cleaning Glass Surfaces..................................5-75
Cleaning Interior Plastic Components.................5-74
Cleaning the Top of the Instrument Panel...........5-74
Cleaning Tires................................................5-77
Cleaning Vinyl................................................5-74
Cleaning Windshield and Wiper Blades..............5-76
Climate Control System...................................3-16
Outlet Adjustment........................................3-19
Clutch, Hydraulic.............................................5-19
Compact Spare Tire........................................5-72
Content Theft-Deferrent....................................2-14
3

Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-34
Coolant
Engine Temperature Gage............................3-28
Heater, Engine............................................2-19
Low Warning Light.......................................3-29
Surge Tank Pressure Cap.............................5-23
Cooling System..............................................5-25
Cruise Control.................................................. 3-7
Cupholder(s)..................................................2-33
Current and Past Model Order Forms................7-12
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text Telephone
(TTY) Users.............................................. 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
Reporting Safety Defects to General
Motors....................................................7-11
Reporting Safety Defects to the Canadian
Government............................................7-11
Reporting Safety Defects to the United
States Government...................................7-10Customer Assistance Information (cont.)
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-11
D
Daytime Running Lamps..................................3-12
Defensive Driving............................................. 4-2
Defogging and Defrosting.................................3-18
Dinghy Towing................................................4-30
Disarming the System.....................................2-14
Doing Your Own Service Work........................... 5-4
Dolly Towing..................................................4-30
Door
Locks.......................................................... 2-7
Power Door Locks......................................... 2-8
Rear Door Security Locks............................... 2-9
Driver
Position, Safety Belt.....................................1-14
Driving
At Night.....................................................4-14
City...........................................................4-19
Defensive..................................................... 4-2
Drunken....................................................... 4-2
4

Driving (cont.)
Freeway.....................................................4-20
Hill and Mountain Roads..............................4-22
In Rain and on Wet Roads...........................4-16
Winter........................................................4-24
Driving on Grades...........................................4-42
Driving on Snow or Ice....................................4-25
Driving Through Deep Standing Water...............4-18
Driving Through Flowing Water.........................4-18
Driving with a Trailer.......................................4-40
E
Easy Entry Seat............................................... 1-6
Electrical System
Add-On Equipment......................................5-80
Fuses and Circuit Breakers...........................5-81
Headlamp Wiring.........................................5-80
Power Windows and Other Power Options......5-81
Windshield Wiper Fuses...............................5-81
Emergency Trunk Release Handle.....................2-11
Emissions Inspection and Maintenance
Programs...................................................3-31
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-36Engine (cont.)
Check and Service Engine Soon Light............3-29
Coolant......................................................5-20
Coolant Heater............................................2-19
Coolant Temperature Gage...........................3-28
Cooling System Inspection............................6-23
Drive Belt Routing.......................................5-87
Engine Compartment Overview......................5-12
Exhaust.....................................................2-28
Oil .............................................................5-13
Overheating................................................5-23
Starting......................................................2-18
Engine Compartment Fuse Block......................5-84
Engine Coolant Level Check.............................6-18
Engine Cooling When Trailer Towing..................4-43
Engine Oil Additives........................................5-16
Engine Oil Level Check...................................6-18
Enhanced Traction System (ETS)........................ 4-8
Active Light................................................3-28
Warning Light.............................................3-27
Entry Lighting.................................................3-14
Event Data Recorders (EDR)............................. 7-9
Express-Down Window....................................2-13
Extender, Safety Belt.......................................1-28
Exterior Lamps...............................................3-11
5

F
Filter
Engine Air Cleaner......................................5-17
Finding a Program Type (PTY) Station
(RDS and XM™).................................3-46, 3-55
Finding a Station....................3-37, 3-39, 3-44, 3-54
Finish Care....................................................5-76
Finish Damage...............................................5-77
Five-Speed....................................................2-23
Fixed Mast Antenna........................................3-68
Flash-to-Pass................................................... 3-7
Flat Tire........................................................5-61
Flat Tire, Changing.........................................5-62
Fluid
Automatic Transaxle.....................................5-19
Manual Transaxle........................................5-19
Power Steering...........................................5-30
Windshield Washer......................................5-31
FM Stereo.....................................................3-67
Fog Lamps....................................................3-13
Folding the Seatback........................................ 1-7
Following Distance..........................................4-41
Footnotes................................................6-7, 6-13
Forward Gears...............................................2-22
Front Reading Lamps......................................3-14
Fuel............................................................... 5-4
Additives...................................................... 5-6Fuel (cont.)
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-34
Gasoline Octane........................................... 5-5
Gasoline Specications.................................. 5-5
System Inspection.......................................6-23
Fuses
Fuses and Circuit Breakers...........................5-81
Windshield Wiper.........................................5-81
G
Gage
Check Gages Warning Light..........................3-33
Engine Coolant Temperature.........................3-28
Fuel..........................................................3-34
Speedometer..............................................3-22
Tachometer.................................................3-22
Gasoline
Octane........................................................ 5-5
Specications............................................... 5-5
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
6

H
Hazard Warning Flashers................................... 3-4
Head Restraints............................................... 1-5
Headlamp High/Low-Beam Changer.................... 3-7
Headlamp Wiring............................................5-80
Headlamps....................................................5-41
Bulb Replacement.......................................5-41
Front Turn Signal and Parking Lamps.............5-43
Halogen Bulbs............................................5-41
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hitches..........................................................4-40
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-5
How the System Alarm is Activated...................2-14
How to Add Coolant to the Coolant
Surge Tank.................................................5-27
How to Check................................................5-54
How to Check and Add Fluid............................5-20
How to Check Power Steering Fluid..................5-31
How to Detect a Tamper Condition....................2-15
How to Inspect the Engine Air Cleaner/Filter.......5-18
How to Turn Off the System Alarm....................2-15
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-13Hydraulic Clutch.............................................5-19
Hydraulic Clutch System Check........................6-19
Hydroplaning..................................................4-18
I
If No Steam Is Coming From Your Engine..........5-24
If Steam Is Coming From Your Engine...............5-23
If the Light Is Flashing.....................................3-30
If the Light Is on Steady..................................3-31
If You Are Caught in a Blizzard.........................4-26
If You Are Stuck in Sand, Mud, Ice or Snow.......4-28
If You Do Decide To Pull A Trailer.....................4-38
Ignition Positions.............................................2-16
Ignition Transaxle Lock Check..........................6-21
Infants and Young Children, Restraints...............1-31
Ination - Tire Pressure...................................5-53
Inspection
Brake System.............................................6-24
Caliper/Knuckle Maintenance.........................6-24
Engine Cooling System................................6-23
Exhaust System..........................................6-23
Fuel System...............................................6-23
Part C - Periodic Maintenance.......................6-23
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-23
Throttle System...........................................6-23
7

Instrument Panel
Cluster.......................................................3-21
Overview..................................................... 3-2
Instrument Panel Brightness.............................3-14
Instrument Panel Fuse Block............................5-82
Interior Lamps................................................3-14
J
Jump Starting.................................................5-36
K
Key Lock Cylinders Service..............................6-19
Key Release Button (Manual Transaxle).............2-18
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Lamps
Exterior......................................................3-11
Interior.......................................................3-14
Lamps On Reminder.......................................3-12
Lap-Shoulder Belt...................................1-14, 1-23LATCH System
Child Restraints...........................................1-40
Securing a Child Restraint Designed for the
LATCH System........................................1-42
Latches, Seatback............................................ 1-6
Leaving Your Vehicle.......................................2-10
Leaving Your Vehicle With the Engine
Running.....................................................2-26
Light
Air Bag Readiness.......................................3-23
Anti-Lock Brake System Warning...................3-26
Brake System Warning.................................3-25
Charging System.........................................3-24
Check Gages Warning.................................3-33
Enhanced Traction System (ETS)
Active Light.............................................3-28
Enhanced Traction System (ETS) Warning
Light......................................................3-27
Low Coolant Warning...................................3-29
Malfunction Indicator....................................3-29
Oil Pressure...............................................3-32
Passlock®Warning.......................................3-33
Safety Belt Reminder...................................3-23
Service Vehicle Soon...................................3-34
Up-Shift.....................................................3-25
Loading Your Vehicle.......................................4-31
Lockout Protection..........................................2-10
8

Locks
Door........................................................... 2-7
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Power Door.................................................. 2-8
Rear Door Security Locks............................... 2-9
Long Trip/Highway Denition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-13
Loss of Control...............................................4-13
Low Coolant Warning Light..............................3-29
M
Maintenance, Normal Replacement Parts............5-86
Maintenance Schedule
At Each Fuel Fill.........................................6-18
At Least Once a Month................................6-18
At Least Once a Year..................................6-19
At Least Twice a Year..................................6-18
Brake System Inspection..............................6-24
Caliper/Knuckle Maintenance Inspection..........6-24
Engine Cooling System Inspection.................6-23
Exhaust System Inspection...........................6-23
Fuel System Inspection................................6-23Maintenance Schedule (cont.)
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-13
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-18
Part C - Periodic Maintenance Inspections......6-23
Part D - Recommended Fluids and
Lubricants...............................................6-25
Part E - Maintenance Record........................6-27
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-23
Throttle System Inspection............................6-23
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-43
Making Turns.................................................4-41
Malfunction Indicator Light................................3-29
Manual Seats................................................... 1-2
Manual Transaxle............................................2-18
Fluid..........................................................5-19
Operation...................................................2-23
9