wheel CHEVROLET CAVALIER 2005 3.G Repair Manual

Use chrome polish only on chrome-plated wheels, but
avoid any painted surface of the wheel, and buff off
immediately after application.
Notice:If you drive your vehicle through an
automatic car wash that has silicone carbide tire
cleaning brushes, you could damage the aluminum
or chrome-plated wheels. The repairs would not
be covered by your warranty. Never drive a vehicle
equipped with aluminum or chrome-plated wheels
through an automatic car wash that uses silicone
carbide tire cleaning brushes.
Do not take your vehicle through an automatic car wash
that has silicone carbide tire cleaning brushes. These
brushes can also damage the surface of these wheels.
Tires
To clean the tires, use a stiff brush with tire cleaner.
Notice:Using petroleum-based tire dressing
products on your vehicle may damage the paint
nish and/or tires. When applying a tire dressing,
always wipe off any overspray from all painted
surfaces on your vehicle.
Sheet Metal Damage
If the vehicle is damaged and requires sheet metal
repair or replacement, make sure the body repair shop
applies anti-corrosion material to parts repaired or
replaced to restore corrosion protection.
Original manufacturer replacement parts will provide the
corrosion protection while maintaining the warranty.
Finish Damage
Any stone chips, fractures or deep scratches in the
nish should be repaired right away. Bare metal
will corrode quickly and may develop into major repair
expense.
Minor chips and scratches can be repaired with touch-up
materials available from your GM dealer. Larger areas
of nish damage can be corrected in your GM
dealer’s body and paint shop.
5-77

Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are not
removed, corrosion and rust can develop on the
underbody parts such as fuel lines, frame, oor pan,
and exhaust system even though they have corrosion
protection.
At least every spring, ush these materials from the
underbody with plain water. Clean any areas where
mud and debris can collect. Dirt packed in close areas
of the frame should be loosened before being ushed.
Your GM dealer or an underbody car washing
system can do this for you.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on the vehicle. This damage can
take two forms: blotchy, ring-shaped discolorations,
and small, irregular dark spots etched into the
paint surface.
Although no defect in the paint job causes this, GM
will repair, at no charge to the owner, the surfaces of
new vehicles damaged by this fallout condition
within 12 months or 12,000 miles (20 000 km) of
purchase, whichever occurs rst.
Vehicle Care/Appearance Materials
See your GM dealer for more information on purchasing
the following products.
Description Usage
Polishing Cloth
Wax-TreatedInterior and exterior
polishing cloth.
Tar and Road Oil
RemoverRemoves tar, road oil and
asphalt.
Chrome Cleaner and
PolishUse on chrome or
stainless steel.
White Sidewall Tire
CleanerRemoves soil and black
marks from whitewalls.
Vinyl CleanerCleans vinyl tops,
upholstery and
convertible tops.
Glass CleanerRemoves dirt, grime,
smoke and ngerprints.
Chrome and Wire Wheel
CleanerRemoves dirt and grime
from chrome wheels and
wire wheel covers.
Finish EnhancerRemoves dust,
ngerprints, and surface
contaminants. Spray on
wipe off.
5-78

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeePart D: Recommended Fluids
and Lubricants on page 6-24for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.5 lbs 0.68 kg
Cooling System 8.6 quarts 8.2 L
Engine Oil with Filter 4.0 quarts 3.8 L
Fuel Tank 14.1 gallons 53.4 L
Transaxle, Automatic (Complete Overhaul) 9.5 quarts 9.0 L
Transaxle, Manual (Complete Drain and Rell) 1.8 quarts 1.7 L
Wheel Nut Torque 100 ft lb 140Y
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in this
manual. Recheck uid level after lling.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.2L L4 (L61) F Automatic and Manual 0.042 inches (1.06 mm)
5-85

Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK in each shift lever position.
With an automatic transaxle, the ignition should turn
to LOCK only when the shift lever is in PARK (P).
With a manual transaxle, the ignition should turn to
LOCK only when you press the key release button.
On all vehicles, the key should come out only in LOCK.
Turn the steering wheel to the left and to the right. It
should only lock when turned to the right.
Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL (N),
slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to
PARK (P). Then release the parking brake followed
by the regular brake.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-21

Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc. Inspect disc brake pads for wear and rotors
for surface condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including
drums, wheel cylinders, calipers, parking brake, etc.
Check parking brake adjustment. You may need to have
your brakes inspected more often if your driving
habits or conditions result in frequent braking.
Caliper/Knuckle Maintenance
Inspection
If you operate your vehicle in a highly corrosive
environment, as indicated by the shaded areas on the
map following this text, your vehicle may require
additional brake service. Refer to the appropriate GM
service bulletin for the proper caliper inspection
procedure. As necessary, caliper pins and knuckle brake
pad abutments should be lubricated at every other tire
rotation. Also, see your GM dealer’s service department
or qualied service center for additional information.
6-23

Overseas — Customer Assistance
Please contact the local General Motors Business Unit.
Mexico, Central America and
Caribbean Islands/Countries
(Except Puerto Rico and U.S. Virgin
Islands) — Customer Assistance
General Motors de Mexico, S. de R.L. de C.V.
Customer Assistance Center
Paseo de la Reforma # 2740
Col. Lomas de Bezares
C.P. 11910, Mexico, D.F.
01-800-508-0000
Long Distance: 011-52-53 29 0 800
GM Mobility Program for Persons
with Disabilities
This program, available to
qualied applicants, can
reimburse you up to $1,000
toward eligible aftermarket
driver or passenger
adaptive equipment that
may be required for your
vehicle, such as hand
controls, wheelchair/
scooter lifts, etc.
This program can also provide you with free resource
information, such as area driver assessment centers and
mobility equipment installers. The offer is available for
a limited period of time from the date of vehicle
purchase/lease. For more details, or to determine your
vehicle’s eligibility, see your GM dealer or call the
GM Mobility Assistance Center at 1-800-323-9935. Text
telephone (TTY) users, call 1-800-833-9935.
GM of Canada also has a Mobility Program. Call
1-800-GM-DRIVE (463-7483) for details. All TTY users
call 1-800-263-3830.
7-5

A
Accessory Power Outlets.................................3-16
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-80
Air Cleaner/Filter, Engine.................................5-17
Air Conditioning..............................................3-18
Airbag
Readiness Light..........................................3-24
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-46
How Does an Airbag Restrain?......................1-52
Servicing Your Airbag-Equipped Vehicle..........1-55
What Makes an Airbag Inate?......................1-52
What Will You See After an Airbag Inates?........1-53
When Should an Airbag Inate?....................1-51
Where Are the Airbags?...............................1-49
AM-FM Radio.................................................3-37
Antenna, Fixed Mast.......................................3-71
Antenna, XM™ Satellite Radio
Antenna System..........................................3-71
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-27
Appearance Care............................................5-72
Aluminum or Chrome-Plated Wheels..............5-76
Care of Safety Belts....................................5-74
Chemical Paint Spotting...............................5-78
Cleaning Exterior Lamps/Lenses....................5-75Appearance Care (cont.)
Fabric/Carpet..............................................5-72
Finish Care.................................................5-75
Finish Damage............................................5-77
Glass Surfaces............................................5-74
Instrument Panel.........................................5-74
Interior Plastic Components...........................5-74
Sheet Metal Damage...................................5-77
Tires..........................................................5-77
Underbody Maintenance...............................5-78
Vehicle Care/Appearance Materials................5-78
Vinyl..........................................................5-74
Washing Your Vehicle...................................5-75
Weatherstrips..............................................5-75
Windshield and Wiper Blades........................5-76
Ashtrays........................................................3-17
Audio System(s).............................................3-36
AM-FM Radio.............................................3-37
Care of Your CD Player...............................3-70
Care of Your CDs........................................3-70
Chime Level Adjustment...............................3-71
Fixed Mast Antenna.....................................3-71
Personal Choice Radio Controls....................3-69
Radio with CD............................3-39, 3-44, 3-54
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-36
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-36
1

Child Restraints (cont.)
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-39
Older Children.............................................1-27
Securing a Child Restraint Designed for the
LATCH System........................................1-41
Securing a Child Restraint in a Rear Seat
Position..................................................1-41
Securing a Child Restraint in the Right Front
Seat Position...........................................1-43
Top Strap...................................................1-37
Top Strap Anchor Location............................1-38
Where to Put the Restraint...........................1-36
Chime Level Adjustment..................................3-71
Cigarette Lighter.............................................3-17
Cleaning
Aluminum or Chrome-Plated Wheels..............5-76
Exterior Lamps/Lenses.................................5-75
Fabric/Carpet..............................................5-72
Finish Care.................................................5-75
Glass Surfaces............................................5-74
Instrument Panel.........................................5-74
Interior Plastic Components...........................5-74
Tires..........................................................5-77
Underbody Maintenance...............................5-78
Vinyl..........................................................5-74
Washing Your Vehicle...................................5-75Cleaning (cont.)
Weatherstrips..............................................5-75
Windshield and Wiper Blades........................5-76
Climate Control System...................................3-18
Outlet Adjustment........................................3-20
Clutch, Hydraulic.............................................5-19
Comfort Guides, Rear Safety Belt.....................1-24
Compact Spare Tire........................................5-71
Content Theft-Deterrent....................................2-14
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-35
Coolant
Engine Temperature Gage............................3-29
Heater, Engine............................................2-19
Low Warning Light.......................................3-30
Surge Tank Pressure Cap.............................5-23
Cooling System..............................................5-25
Cruise Control Lever.......................................3-10
Cupholder(s)..................................................2-35
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
3

Safety Belts (cont.)
Rear Safety Belt Comfort Guides for Children
and Small Adults......................................1-24
Rear Seat Passengers.................................1-20
Right Front Passenger Position......................1-20
Safety Belt Extender....................................1-26
Safety Belt Use During Pregnancy.................1-20
Safety Belts Are for Everyone......................... 1-8
Shoulder Belt Height Adjuster........................1-19
Safety Warnings and Symbols.............................. iii
Seatback Latches............................................. 1-6
Seats
Easy Entry Seat............................................ 1-6
Head Restraints............................................ 1-5
Manual........................................................ 1-2
Rear Seat Operation...................................... 1-7
Reclining Seatbacks...................................... 1-4
Seatback Latches.......................................... 1-6
Securing a Child Restraint
Designed for the LATCH System...................1-41
Rear Seat Position......................................1-41
Right Front Seat Position..............................1-43
Selecting the Right Schedule, Maintenance.......... 6-5
Service........................................................... 5-3
Adding Equipment to the Outside of
Your Vehicle.............................................. 5-5
Doing Your Own Work................................... 5-4Service (cont.)
Engine Soon Light.......................................3-30
Publications Ordering Information...................7-11
Vehicle Soon Light.......................................3-35
Servicing Your Airbag-Equipped Vehicle..............1-55
Setting the Time
Radios with Radio Data Systems (RDS).........3-36
Radios without Radio Data Systems (RDS).....3-36
Sheet Metal Damage.......................................5-77
Shifting Into Park (P).......................................2-26
Shifting Out of Park (P)...................................2-28
Short Trip/City Scheduled Maintenance................ 6-6
Shoulder Belt Height Adjuster...........................1-19
Signals, Turn and Lane-Change.......................... 3-8
Spare Tire
Installing....................................................5-65
Removing...................................................5-63
Storing.......................................................5-70
Specications, Capacities.................................5-85
Speedometer..................................................3-23
Starting Your Engine.......................................2-18
Steering........................................................4-10
Steering, Suspension and Front Drive Axle Boot
and Seal Inspection.....................................6-22
Steering Wheel, Tilt Wheel................................. 3-6
11

Storage Areas
Center Console Storage Area........................2-35
Convenience Net.........................................2-35
Cupholder(s)...............................................2-35
Stuck in Sand, Mud, Ice or Snow......................4-28
Sun Visors.....................................................2-13
Sunroof.........................................................2-35
T
Tachometer....................................................3-23
Taillamps
Turn Signal Lamps......................................5-44
Theft-Deterrent, Radio.....................................3-69
Theft-Deterrent Systems...................................2-14
Content Theft-Deterrent................................2-14
Passlock
®...................................................2-15
Throttle System Inspection...............................6-22
Tilt Wheel........................................................ 3-6
Tires.............................................................5-47
Aluminum or Chrome-Plated Wheels,
Cleaning.................................................5-76
Buying New Tires........................................5-56
Chains.......................................................5-60
Changing a Flat Tire....................................5-62
Cleaning....................................................5-77Tires (cont.)
Compact Spare Tire.....................................5-71
If a Tire Goes Flat.......................................5-61
Ination -- Tire Pressure...............................5-53
Inspection and Rotation................................5-54
Installing the Spare Tire................................5-65
Removing the Flat Tire.................................5-65
Removing the Spare Tire and Tools...............5-63
Storing a Flat or Spare Tire and Tools............5-70
Tire Sidewall Labelling..................................5-48
Tire Terminology and Denitions....................5-50
Uniform Tire Quality Grading.........................5-57
Wheel Alignment and Tire Balance.................5-58
Wheel Replacement.....................................5-58
When It Is Time for New Tires......................5-55
Top Strap......................................................1-37
Top Strap Anchor Location...............................1-38
Towing
Recreational Vehicle.....................................4-35
Towing a Trailer..................................4-37, 4-43
Your Vehicle...............................................4-35
Traction
Enhanced Traction System (ETS).................... 4-8
Enhanced Traction System (ETS)
Active Light.............................................3-29
12