engine CHEVROLET CLASSIC 2005 Owners Manual

Reporting Safety Defects
Reporting Safety Defects to the
United States Government
If you believe that your vehicle has a defect which could
cause a crash or could cause injury or death, you
should immediately inform the National Highway Traffic
Safety Administration (NHTSA), in addition to notifying
General Motors.
If NHTSA receives similar complaints, it may open an
investigation, and if it finds that a safety defect exists in
a group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in
individual problems between you, your dealer, or
General Motors.
To contact NHTSA, you may either call the Auto Safety
Hotline toll-free at 1-800-424-9393 (or 366-0123 in
the Washington, D.C. area) or write to:
NHTSA, U.S. Department of Transportation
Washington, D.C. 20590
You can also obtain other information about motor
vehicle safety from the hotline.
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA in a situation like this,
we certainly hope you’ll notify us. Please call us at
1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specifications for GM
transmissions, transaxles, and transfer cases.
7-10

A
Accessory Power Outlets.................................3-17
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-79
Air Cleaner/Filter, Engine.................................5-17
Air Conditioning..............................................3-18
Airbag
Readiness Light..........................................3-26
Airbag Sensing and Diagnostic Module (SDM)...... 7-8
Airbag System................................................1-46
How Does an Airbag Restrain?......................1-51
Servicing Your Airbag-Equipped Vehicle..........1-52
What Makes an Airbag Inflate?......................1-50
What Will You See After an Airbag Inflates?....1-51
When Should an Airbag Inflate?....................1-50
Where Are the Airbags?...............................1-48
Antenna, Fixed Mast.......................................3-53
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-28
Appearance Care............................................5-71
Aluminum Wheels........................................5-75
Care of Safety Belts....................................5-73
Chemical Paint Spotting...............................5-77
Cleaning Exterior Lamps/Lenses....................5-74
Fabric/Carpet..............................................5-71
Finish Care.................................................5-74
Finish Damage............................................5-76
Glass Surfaces............................................5-73
Instrument Panel.........................................5-73Appearance Care (cont.)
Interior Plastic Components...........................5-73
Sheet Metal Damage...................................5-76
Tires..........................................................5-76
Underbody Maintenance...............................5-76
Vehicle Care/Appearance Materials................5-77
Vinyl..........................................................5-73
Washing Your Vehicle...................................5-74
Weatherstrips..............................................5-74
Windshield and Wiper Blades........................5-75
Ashtrays........................................................3-18
Audio System(s).............................................3-36
Care of Your Cassette Tape Player................3-51
Care of Your CD Player...............................3-53
Care of Your CDs........................................3-53
Chime Level Adjustment...............................3-53
Fixed Mast Antenna.....................................3-53
Radio with Cassette and CD.........................3-41
Radio with CD............................................3-37
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-36
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-36
Theft-Deterrent Feature................................3-51
Understanding Radio Reception.....................3-51
Automatic Headlamp System............................3-15
Automatic Transaxle
Fluid..........................................................5-18
Operation...................................................2-19
1

B
Battery..........................................................5-34
Run-Down Protection...................................3-16
Before Leaving on a Long Trip.........................4-19
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-7
Parking......................................................2-22
System Inspection.......................................6-21
System Warning Light..................................3-27
Brakes..........................................................5-31
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-7
Break-In, New Vehicle.....................................2-15
Bulb Replacement...........................................5-40
Center High-Mounted Stoplamp (CHMSL)........5-42
Front Turn Signal Lamps..............................5-42
Halogen Bulbs............................................5-40
Headlamps.................................................5-40
Replacement Bulbs......................................5-45
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-43
Buying New Tires...........................................5-56
C
California Fuel.................................................. 5-5
Capacities and Specifications............................5-85
Carbon Monoxide...................2-11, 2-25, 4-22, 4-35Care of
Safety Belts................................................5-73
Your Cassette Tape Player............................3-51
Your CD Player...........................................3-53
Your CDs ...................................................3-53
Center Console Storage Area...........................2-28
Center High-Mounted Stoplamp (CHMSL)...........5-42
Center Rear Passenger Position,
Safety Belts................................................1-22
Chains, Tire...................................................5-59
Charging System Light....................................3-27
Check
Engine Light...............................................3-30
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-77
Child Restraints
Child Restraint Systems...............................1-32
Infants and Young Children...........................1-28
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-38
Older Children.............................................1-26
Securing a Child Restraint Designed for
the LATCH System...................................1-40
Securing a Child Restraint in a Center
Rear Seat Position...................................1-42
Securing a Child Restraint in a Rear
Outside Seat Position...............................1-40
Securing a Child Restraint in the Right
Front Seat Position...................................1-44
Top Strap...................................................1-36
2

Child Restraints (cont.)
Top Strap Anchor Location............................1-37
Where to Put the Restraint...........................1-35
Chime Level Adjustment..................................3-53
Cigarette Lighter.............................................3-18
Cleaning
Aluminum Wheels........................................5-75
Exterior Lamps/Lenses.................................5-74
Fabric/Carpet..............................................5-71
Finish Care.................................................5-74
Glass Surfaces............................................5-73
Instrument Panel.........................................5-73
Interior Plastic Components...........................5-73
Tires..........................................................5-76
Underbody Maintenance...............................5-76
Vinyl..........................................................5-73
Washing Your Vehicle...................................5-74
Weatherstrips..............................................5-74
Windshield and Wiper Blades........................5-75
Climate Control System...................................3-18
Outlet Adjustment........................................3-21
Comfort Guides, Rear Safety Belt.....................1-23
Compact Spare Tire........................................5-70
Control of a Vehicle.......................................... 4-5
Coolant
Engine Temperature Gage............................3-29
Heater, Engine............................................2-18Coolant (cont.)
Low Warning Light.......................................3-29
Surge Tank Pressure Cap.............................5-21
Cooling System..............................................5-24
Cruise Control................................................3-10
Cupholder(s)..................................................2-28
Customer Assistance Information
Courtesy Transportation.................................. 7-6
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to
General Motors........................................7-10
Reporting Safety Defects to the
United States Government.........................7-10
Roadside Assistance Program......................... 7-5
Service Publications Ordering Information........7-10
D
Daytime Running Lamps..................................3-14
Defensive Driving............................................. 4-2
Delayed Headlamps........................................3-14
Delayed Locking............................................... 2-8
Doing Your Own Service Work........................... 5-4
Dome Lamp...................................................3-16
3

Door
Ajar Light...................................................3-34
Delayed Locking........................................... 2-8
Door Ajar Reminder....................................... 2-8
Locks.......................................................... 2-7
Power Door Locks......................................... 2-8
Programmable Automatic Door Locks............... 2-9
Rear Door Security Locks.............................2-10
Driver
Position, Safety Belt.....................................1-11
Six-Way Power Seat...................................... 1-3
Driving
At Night.....................................................4-13
City...........................................................4-17
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-18
Hill and Mountain Roads..............................4-20
In Rain and on Wet Roads...........................4-14
Rocking Your Vehicle to Get it Out.................4-27
Winter........................................................4-22
E
Electrical System
Add-On Equipment......................................5-79
Engine Compartment Fuse Block...................5-83
Fuses and Circuit Breakers...........................5-80
Headlamp Wiring.........................................5-79Electrical System (cont.)
Instrument Panel Fuse Block.........................5-80
Power Windows and Other Power Options......5-79
Windshield Wiper Fuses...............................5-79
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-34
Check and Service Engine Soon Light............3-30
Coolant......................................................5-18
Coolant Heater............................................2-18
Coolant Temperature Gage...........................3-29
Cooling System Inspection............................6-21
Engine Compartment Overview......................5-12
Exhaust.....................................................2-25
Oil .............................................................5-13
Overheating................................................5-22
Starting......................................................2-17
Entry/Exit Lighting...........................................3-16
Event Data Recorders (EDR)............................. 7-8
Extender, Safety Belt.......................................1-25
F
Filter
Engine Air Cleaner......................................5-17
Finish Damage...............................................5-76
Fixed Mast Antenna........................................3-53
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-60
4

Flat Tire, Changing.........................................5-60
Flat Tire, Storing.............................................5-69
Fluid
Automatic Transaxle.....................................5-18
Power Steering...........................................5-29
Windshield Washer......................................5-30
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-35
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
System Inspection.......................................6-20
Fuses
Engine Compartment Fuse Block...................5-83
Fuses and Circuit Breakers...........................5-80
Instrument Panel Fuse Block.........................5-80
Windshield Wiper.........................................5-79
G
Gage
Engine Coolant Temperature.........................3-29
Fuel..........................................................3-35
Speedometer..............................................3-24
Tachometer.................................................3-25Gasoline
Octane........................................................ 5-5
Specifications............................................... 5-5
Glove Box.....................................................2-28
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-5
Headlamp Wiring............................................5-79
Headlamps............................................3-13, 5-40
Automatic Headlamp System.........................3-15
Bulb Replacement.......................................5-40
Daytime Running Lamps...............................3-14
Delayed.....................................................3-14
Flash-to-Pass............................................... 3-8
Front Turn Signal Lamps..............................5-42
Halogen Bulbs............................................5-40
High/Low Beam Changer................................ 3-8
On Reminder..............................................3-14
Headlamps Off in Park (P)...............................3-14
Heater...........................................................3-18
Highbeam On Light.........................................3-34
Highway Hypnosis...........................................4-20
Hill and Mountain Roads..................................4-20
Hood
Checking Things Under................................5-10
Release.....................................................5-10
5

Horn............................................................... 3-6
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-11
I
Ignition Positions.............................................2-16
Infants and Young Children, Restraints...............1-28
Inflation -- Tire Pressure..................................5-53
Inspection
Brake System.............................................6-21
Engine Cooling System................................6-21
Exhaust System..........................................6-20
Fuel System...............................................6-20
Part C - Periodic Maintenance.......................6-20
Steering, Suspension and Front Drive
Axle Boot and Seal..................................6-20
Throttle System...........................................6-21
Instrument Panel
Overview..................................................... 3-4
Instrument Panel (I/P)
Brightness..................................................3-16
Cluster.......................................................3-23
J
Jump Starting.................................................5-34
K
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Labelling, Tire Sidewall....................................5-48
Lamps
Battery Run-Down Protection.........................3-16
Dome........................................................3-16
Trunk.........................................................3-16
LATCH System
Child Restraints...........................................1-38
Securing a Child Restraint Designed for
the LATCH System...................................1-40
Light
Airbag Readiness........................................3-26
Anti-Lock Brake System Warning...................3-28
Brake System Warning.................................3-27
6

Light (cont.)
Charging System.........................................3-27
Door Ajar...................................................3-34
Highbeam On.............................................3-34
Low Coolant Warning...................................3-29
Low Washer Fluid Warning...........................3-34
Malfunction Indicator....................................3-30
Oil Pressure...............................................3-32
Passlock
®Warning.......................................3-33
Safety Belt Reminder...................................3-25
Service Vehicle Soon...................................3-34
Lighting
Entry/Exit...................................................3-16
Loading Your Vehicle.......................................4-27
Lockout Protection..........................................2-11
Locks
Delayed Locking........................................... 2-8
Door........................................................... 2-7
Lockout Protection.......................................2-11
Power Door.................................................. 2-8
Programmable Automatic Door Locks............... 2-9
Rear Door Security Locks.............................2-10
Long Trip/Highway Scheduled Maintenance........6-12
Loss of Control...............................................4-11
Low Coolant Warning Light..............................3-29
Low Washer Fluid Warning Light.......................3-34
M
Maintenance, Normal Replacement Parts............5-86
Maintenance Schedule
At Each Fuel Fill.........................................6-16
At Least Once a Month................................6-16
At Least Once a Year..................................6-17
At Least Twice a Year..................................6-17
Brake System Inspection..............................6-21
Engine Cooling System Inspection.................6-21
Exhaust System Inspection...........................6-20
Fuel System Inspection................................6-20
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-12
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services..............6-16
Part C - Periodic Maintenance Inspections.......6-20
Part D - Recommended Fluids and
Lubricants...............................................6-22
Part E - Maintenance Record........................6-23
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive
Axle Boot and Seal Inspection...................6-20
Throttle System Inspection............................6-21
7

Maintenance Schedule (cont.)
Using.......................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-30
Manual Seats................................................... 1-2
Mirrors
Manual Rearview Mirror................................2-27
Outside Convex Mirror.................................2-28
Outside Power Mirrors..................................2-27
MyGMLink.com................................................ 7-3
N
New Vehicle Break-In......................................2-15
Normal Maintenance Replacement Parts............5-86
O
Odometer......................................................3-24
Odometer, Trip...............................................3-24
Off-Road Recovery..........................................4-10
Oil
Engine.......................................................5-13
Pressure Light.............................................3-32
Older Children, Restraints................................1-26
Online Owner Center........................................ 7-3
Other Warning Devices...................................... 3-6
Outlet Adjustment............................................3-21Outside
Convex Mirror.............................................2-28
Power Mirrors.............................................2-27
P
Park (P)
Shifting Into................................................2-23
Shifting Out of............................................2-24
Park (P) Headlamps Off in Park (P)..................3-14
Parking
Brake........................................................2-22
Over Things That Burn.................................2-25
Part A - Scheduled Maintenance Services............. 6-4
Part B - Owner Checks and Services.................6-16
Part C - Periodic Maintenance Inspections..........6-20
Part D - Recommended Fluids and Lubricants....6-22
Part E - Maintenance Record...........................6-23
Passing.........................................................4-10
Passlock
®......................................................2-15
Power............................................................. 1-3
Accessory Outlets........................................3-17
Door Locks.................................................. 2-8
Electrical System.........................................5-79
Retained Accessory (RAP)............................2-17
Steering Fluid.............................................5-29
Windows....................................................2-14
Programmable Automatic Door Locks.................. 2-9
8

Q
Questions and Answers About Safety Belts.........1-10
R
Radios..........................................................3-36
Care of Your Cassette Tape Player................3-51
Care of Your CD Player...............................3-53
Care of Your CDs........................................3-53
Radio with Cassette and CD.........................3-41
Radio with CD............................................3-37
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-36
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-36
Theft-Deterrent............................................3-51
Understanding Reception..............................3-51
Rear Door Security Locks................................2-10
Rear Safety Belt Comfort Guides......................1-23
Rear Seat Passengers, Safety Belts..................1-19
Rearview Mirrors.............................................2-27
Reclining Seatbacks.......................................... 1-4
Recreational Vehicle Towing.............................4-33
Remote Keyless Entry System............................ 2-3
Remote Keyless Entry System, Operation............ 2-4
Removing the Flat Tire and Installing the
Spare Tire..................................................5-63Removing the Spare Tire and Tools...................5-62
Replacement Bulbs.........................................5-45
Reporting Safety Defects
General Motors...........................................7-10
United States Government............................7-10
Restraint System Check
Checking the Restraint Systems....................1-52
Replacing Restraint System Parts
After a Crash..........................................1-53
Retained Accessory Power (RAP)......................2-17
Right Front Passenger Position, Safety Belts......1-19
Roadside
Assistance Program....................................... 7-5
Rocking Your Vehicle to Get it Out....................4-27
Running the Engine While Parked.....................2-26
S
Safety Belt
Reminder Light............................................3-25
Safety Belts
Care of......................................................5-73
Center Rear Passenger Position....................1-22
Driver Position............................................1-11
How to Wear Safety Belts Properly................1-11
Questions and Answers About Safety Belts.....1-10
Rear Safety Belt Comfort Guides for
Children and Small Adults.........................1-23
9