wheel CHEVROLET COBALT 2005 1.G Repair Manual

To store a at or spare tire and tools, do the following:
1. Remove the stow bolt extension rod and sleeve
from the jack.
2. Reattach the wheel wrench to the jack.
3. Place the at tire face down into the spare tire hub.
Avoid scraping the aluminum wheel, if equipped, on
the hold-down bolt.
4. Screw the stow bolt extension rod and the sleeve
into the existing spare tire hold-down bolt.
5. Place the jack into the center of the at tire, being
careful not to scratch the inside of the wheel.
6. Place the smaller jack hold-down nut in a safe
place for use when you put the compact spare
tire back into the trunk.
7. Remove the plastic sleeve from the stow bolt
extension rod. Secure the jack and road wheel
using the larger plastic retainer.
The compact spare tire is for temporary use only.
Replace the compact spare with a full-size tire as soon
as possible.
Compact Spare Tire
Although the compact spare tire was fully inated when
the vehicle was new, it can lose air after a time.
Check the ination pressure regularly. It should be
60 psi (420 kPa).After installing the compact spare on the vehicle, stop
as soon as possible and make sure the spare tire
is correctly inated. The compact spare is made to
perform well at speeds up to 65 mph (105 km/h)
for distances up to 3,000 miles (5 000 km), so you can
nish your trip and have the full-size tire repaired or
replaced at your convenience. Of course, it is best
to replace the spare with a full-size tire as soon as
possible. The spare tire will last longer and be in good
shape in case it is needed again.
Notice:When the compact spare is installed, do
not take your vehicle through an automatic car wash
with guide rails. The compact spare can get
caught on the rails. That can damage the tire and
wheel, and maybe other parts of your vehicle.
Do not use the compact spare on other vehicles.
And do not mix the compact spare tire or wheel with
other wheels or tires. They will not t. Keep the
spare tire and its wheel together.
Notice:Tire chains will not t your compact spare.
Using them can damage your vehicle and can
damage the chains too. Do not use tire chains on
your compact spare.
5-80

Windshield and Wiper Blades
If the windshield is not clear after using the windshield
washer, or if the wiper blade chatters when running, wax,
sap, or other material may be on the blade or windshield.
Clean the outside of the windshield with a glass cleaning
liquid or powder and water solution. The windshield is
clean if beads do not form when it is rinsed with water.
Grime from the windshield will stick to the wiper blades
and affect their performance. Clean the blade by wiping
vigorously with a cloth soaked in full-strength windshield
washer solvent. Then rinse the blade with water.
Check the wiper blades and clean them as necessary;
replace blades that look worn.
Aluminum or Chrome-Plated Wheels
The vehicle may be equipped with either aluminum or
chrome-plated wheels.
Keep the wheels clean using a soft clean cloth with mild
soap and water. Rinse with clean water. After rinsing
thoroughly, dry with a soft clean towel. A wax may then
be applied.
Notice:If you use strong soaps, chemicals,
abrasive polishes, cleaners, brushes, or cleaners
that contain acid on aluminum or chrome-plated
wheels, you could damage the surface of thewheel(s). The repairs would not be covered by your
warranty. Use only GM-approved cleaners on
aluminum or chrome-plated wheels.
The surface of these wheels is similar to the painted
surface of your vehicle. Do not use strong soaps,
chemicals, abrasive polishes, abrasive cleaners,
cleaners with acid, or abrasive cleaning brushes on
them because you could damage the surface. Do not
use chrome polish on aluminum wheels.
Notice:Using chrome polish on aluminum wheels
could damage the wheels. The repairs would not
be covered by your warranty. Use chrome polish on
chrome wheels only.
Use chrome polish only on chrome-plated wheels, but
avoid any painted surface of the wheel, and buff off
immediately after application.
Notice:If you drive your vehicle through an
automatic car wash that has silicone carbide tire
cleaning brushes, you could damage the aluminum
or chrome-plated wheels. The repairs would not
be covered by your warranty. Never drive a vehicle
equipped with aluminum or chrome-plated wheels
through an automatic car wash that uses silicone
carbide tire cleaning brushes.
Do not take your vehicle through an automatic car wash
that has silicone carbide tire cleaning brushes. These
brushes can also damage the surface of these wheels.
5-86

Vehicle Care/Appearance Materials
Description Usage
Polishing Cloth
Wax-TreatedInterior and exterior
polishing cloth.
Tar and Road Oil
RemoverRemoves tar, road oil and
asphalt.
Chrome Cleaner and
PolishUse on chrome or
stainless steel.
White Sidewall Tire
CleanerRemoves soil and black
marks from whitewalls.
Vinyl Cleaner Cleans vinyl.
Glass CleanerRemoves dirt, grime,
smoke and ngerprints.
Chrome and Wire Wheel
CleanerRemoves dirt and grime
from chrome wheels and
wire wheel covers.
Finish EnhancerRemoves dust,
ngerprints, and surface
contaminants. Spray on
wipe off.
Description Usage
Swirl Remover PolishRemoves swirl marks, ne
scratches and other light
surface contamination.
Cleaner WaxRemoves light scratches
and protects nish.
Foaming Tire Shine
Low GlossCleans, shines and
protects in one easy step,
no wiping necessary.
Wash Wax ConcentrateMedium foaming
shampoo. Cleans and
lightly waxes.
Biodegradable and
phosphate free.
Spot LifterQuickly and easily
removes spots and stains
from carpets, vinyl and
cloth upholstery.
Odor EliminatorOdorless spray odor
eliminator used on fabrics,
vinyl, leather and carpet.
5-88

Fuses Usage
9 Stoplamp
10 Heating, Ventilation, Air Conditioning
11 Empty
12 Spare
13 Airbag
14 Spare
15 Windshield Wiper
16Climate Control System, Cluster,
Brake Transmission Shift Interlock
17 Empty
18 Empty
19Electric Power Steering, Steering
Wheel Control
20 Sunroof
21 SpareFuses Usage
22 Empty
23 Empty
24 Sensing and Diagnostic Module
25Engine Control Module, Transaxle
Control Module
26 Door Locks
27 Interior Lights
28 Audio System
29 Power Windows
Relays Usage
30 Ignition 3
31 Empty
32 Retained Accessory Power
5-93

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer toRecommended
Fluids and Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.0 lbs 0.45 kg
Cooling System
2.2L Engine 6.8 quarts 6.5 L
2.0L Engine 7.4 quarts 7.0 L
Intercooler System 2.0L Engine 2.0 quarts 1.9 L
Engine Oil with Filter 5.0 quarts 4.7 L
Fuel Tank 13.5 gallons 51.1 L
Transaxle, Automatic (Complete Drain and Rell) 7.0 quarts 6.6 L
Transaxle, Manual (Complete Drain and Rell) 1.8 quarts 1.7 L
Wheel Nut Torque 100 ft lb 140Y
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in this
manual.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.2L L4 FAutomatic
Manual0.04 inch (1.0 mm)
2.0L L4 (Supercharged) P Manual 0.04 inch (1.0 mm)
5-97

Maintenance Footnotes
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect drum brake linings/shoes for wear or
cracks. Inspect other brake parts, including drums,
wheel cylinders, calipers, parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts or
signs of wear. Inspect power steering lines and hoses
for proper hook-up, binding, leaks, cracks, chang, etc.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen, or deteriorated. Inspect
all pipes, ttings and clamps; replace with genuine GM
parts as needed. To help ensure proper operation, a
pressure test of the cooling system and pressure
cap and cleaning the outside of the radiator and air
conditioning condenser is recommended at least
once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace wiper blades that appear worn or damaged
or that streak or miss areas of the windshield.(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors, and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular maintenance.
(f)Lubricate all key lock cylinders, door hinges and
latches, hood hinges and latches and trunk lid hinges
and latches. More frequent lubrication may be required
when exposed to a corrosive environment. Applying
silicone grease on weatherstrips with a clean cloth will
make them last longer, seal better, and not stick or
squeak.
(g)Check system for interference or binding and for
damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
6-7

Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-26.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the ignition to RUN, but do
not start the engine. Without applying the regular
brake, try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out
of PARK (P), your vehicle needs service.
Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK in each shift lever position.
With an automatic transaxle, the ignition should turn
to LOCK only when the shift lever is in PARK (P).
The key should come out only in LOCK.
With a manual transaxle, the key should come out
only in LOCK.
Turn the steering wheel to the left and to the right. It
should only lock when turned to the right.
6-10

Overseas — Customer Assistance
Please contact the local General Motors Business Unit.
Mexico, Central America and
Caribbean Islands/Countries
(Except Puerto Rico and U.S. Virgin
Islands) — Customer Assistance
General Motors de Mexico, S. de R.L. de C.V.
Customer Assistance Center
Paseo de la Reforma # 2740
Col. Lomas de Bezares
C.P. 11910, Mexico, D.F.
01-800-508-0000
Long Distance: 011-52-53 29 0 800
GM Mobility Reimbursement
Program
This program, available to qualied applicants, can
reimburse you up to $1,000 of the cost of eligible
aftermarket adaptive equipment required for your vehicle,
such as hand controls or a wheelchair/scooter lift.
The offer is available for a very limited period of time
from the date of vehicle purchase/lease. For more
details, or to determine your vehicle’s eligibility, visit
gmmobility.com or call the GM Mobility Assistance
Center at 1-800-323-9935. Text telephone (TTY) users,
call 1-800-833-9935.
GM of Canada also has a Mobility Program. Call
1-800-GM-DRIVE (463-7483) for details. TTY users call
1-800-263-3830.
7-5

A
Accessory Power Outlets.................................3-16
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-90
Air Cleaner/Filter, Engine.................................5-21
Air Conditioning..............................................3-17
Airbag
Readiness Light..........................................3-25
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-48
How Does an Airbag Restrain?......................1-54
Servicing Your Airbag-Equipped Vehicle..........1-57
What Makes an Airbag Inate?......................1-54
What Will You See After an Airbag Inates?....1-55
When Should an Airbag Inate?....................1-53
Where Are the Airbags?...............................1-50
Antenna, Fixed Mast.......................................3-76
Antenna, XM™ Satellite Radio Antenna System . . 3-76
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-28
Appearance Care............................................5-81
Aluminum or Chrome-Plated Wheels..............5-86
Care of Safety Belts....................................5-84
Chemical Paint Spotting...............................5-87Appearance Care (cont.)
Cleaning Exterior Lamps/Lenses....................5-85
Cleaning the Inside of Your Vehicle................5-81
Fabric/Carpet..............................................5-83
Finish Care.................................................5-85
Finish Damage............................................5-87
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-84
Leather......................................................5-83
Sheet Metal Damage...................................5-87
Tires..........................................................5-87
Underbody Maintenance...............................5-87
Vehicle Care/Appearance Materials................5-88
Washing Your Vehicle...................................5-85
Weatherstrips..............................................5-84
Windshield and Wiper Blades........................5-86
Ashtrays........................................................3-17
Audio System(s).............................................3-45
Audio Steering Wheel Controls......................3-75
Care of Your CD Player...............................3-76
Care of Your CDs........................................3-76
Fixed Mast Antenna.....................................3-76
Radio with CD............................3-46, 3-51, 3-60
Setting the Time for Radios with
Radio Data Systems (RDS).......................3-46
1

Charging System Light....................................3-26
Check
Engine Light...............................................3-30
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-87
Child Restraints
Child Restraint Systems...............................1-34
Infants and Young Children...........................1-31
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-40
Older Children.............................................1-28
Securing a Child Restraint Designed for
the LATCH System...................................1-42
Securing a Child Restraint in a Rear
Seat Position...........................................1-43
Securing a Child Restraint in the Right
Front Seat Position...................................1-45
Top Strap...................................................1-38
Top Strap Anchor Location............................1-39
Where to Put the Restraint...........................1-37
Cigarette Lighter.............................................3-17
Cleaning
Aluminum or Chrome-Plated Wheels..............5-86
Exterior Lamps/Lenses.................................5-85
Fabric/Carpet..............................................5-83Cleaning (cont.)
Finish Care.................................................5-85
Inside of Your Vehicle..................................5-81
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-84
Leather......................................................5-83
Tires..........................................................5-87
Underbody Maintenance...............................5-87
Washing Your Vehicle...................................5-85
Weatherstrips..............................................5-84
Windshield and Wiper Blades........................5-86
Climate Control System...................................3-17
Outlet Adjustment........................................3-20
Clutch, Hydraulic.............................................5-23
Comfort Guides, Rear Safety Belt.....................1-25
Compact Spare Tire........................................5-80
Content Theft-Deterrent....................................2-14
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-36
Coolant
Engine Temperature Warning Light.................3-29
Heater, Engine............................................2-20
Surge Tank Pressure Cap.............................5-29
Cooling System..............................................5-31
3