cooling CHEVROLET COBALT 2006 1.G Owner's Manual

Fuses Usage
BCK UP Back-Up Lamps
TRUNK/
OUTLETTrunk, Accessory Power Outlet
Blank Not Used
Blank Not Used
S BAND/
ONSTARAudio, OnStar
®
Blank Not Used
LTR Cigarette Lighter
MIR (S) Mirrors
HTD SEATS Heated Seats
CNSTR VENT Canister Vent
Relays Usage
RDFG Rear Defogger
COOL/ FAN2 Cooling Fan 2
WPR2 Windshield Wiper 2
CRNK Starter
COOL/ FAN1 Cooling Fan 1
FUEL PUMP Fuel Pump
WPR1 Windshield Wiper 1
PWR/TRN Powertrain
AIR PMP Air Pump
A/C CLTCH Air Conditioning Clutch
AIR SOL Air Solenoid
RUN/CRNK Run, Crank
5-103

Fuses Usage
SPARES Spares
Blank Not Used
Blank Not Used
RDFG Rear Defogger
COOL/ FAN2 Cooling Fan 2
CRNK Starter
COOL/ FAN 1 Engine Cooling Fan
BCM3 Body Control Module 3
BCM2 Body Control Module 2
FOG LP Fog Lamps
HORN Horn
RH LO BEAM Passenger’s Side Low Beam
LH LO BEAM Driver’s Side Low Beam
RH HI BEAM Passenger’s Side High Beam
LH HI BEAM Driver’s Side High Beam
Blank Not Used
FUEL PMP Fuel PumpFuses Usage
EMISN Emissions
Blank Not Used
INJ Injectors
Blank Not Used
ABS Anti-lock Brake System
PCM/ECMPowertrain Control Module/Engine
Control Module
EPS Electric Power Steering
Blank Not Used
PRK LPS Park Lamps
WPR Windshield Wiper
IP IGN Ignition
A/C CLTCH Air Conditioning Clutch
AFTRCOOL Aftercooler
ABS2 Anti-lock Brake System
PRK/NEUT Park, Neutral
ECM/TRANSEngine Control Module,
Transmission
5-105

Fuses Usage
BCK UP Back-Up Lamps
TRUNK/
OUTLETTrunk, Accessory Power Outlet
Blank Not Used
Blank Not Used
S BAND/
ONSTARAudio, OnStar
®
Blank Not Used
LTR Cigarette Lighter
MIR (S) Mirrors
HTD SEATS Heated Seats
CNSTR VENT Canister Vent
Relays Usage
RDFG Rear Defogger
COOL/ FAN2 Cooling Fan 2
WPR2 Windshield Wiper 2
CRNK Starter
COOL/ FAN1 Cooling Fan 1
FUEL PUMP Fuel Pump
WPR1 Windshield Wiper 1
COOL
SER/PARSeries/Parallel Cooling Fan
PWR/TRN Powertrain
A/C CLTCH Air Conditioning Clutch
AFTRCOOL Aftercooler Pump
RUN/CRNK Run, Crank
5-106

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer toRecommended
Fluids and Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 0.9 lb 0.41 kg
Cooling System
2.0L L4 Engine Supercharged 7.4 qt 7.0 L
2.2L L4 Engine 6.8 qt 6.5 L
2.4L L4 Engine 7.4 qt 7.0L
Intercooler System 2.0L Engine 2.0 qt 1.9 L
Engine Oil with Filter
2.2L L4 and 2.4L L4 Engines 5.0 qt 4.7 L
2.0L L4 Engine Supercharged 6.0 qt 5.7 L
Fuel Tank 13.0 gal 49.2 L
Transaxle, Automatic (Complete Drain and Rell) 7.0 qt 6.6 L
Transaxle, Manual (Complete Drain and Rell)
2.2L L4 and 2.4L L4 Engines 1.7 qt 1.6 L
2.0L L4 Engine Supercharged 1.6 qt 1.5 L
Wheel Nut Torque 100 lb ft 140Y
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in this
manual.
5-107

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-15. Reset oil life system.
SeeEngine Oil Life System on page 5-20.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-21.See footnote (k).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 5-65and “Tire Wear Inspection” inAt Least Once a Month on
page 6-9.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels. If you have the 2.0L L4
supercharged engine, check intercooler uid level. Add uid as needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Replace passenger compartment air lter.See footnote (l).•
Inspect throttle system.See footnote (g).•
6-5

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles (kilometers)
shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage
or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-21.•••
Change automatic transaxle uid
and lter (severe service only).
See footnote (h).•••
Replace spark plugs.An Emission
Control Service.•
Engine cooling system service (or every
ve years, whichever occurs rst).
An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (m).•
6-6

Maintenance Footnotes
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect drum brake linings/shoes for wear or
cracks. Inspect other brake parts, including drums,
wheel cylinders, calipers, parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts or
signs of wear. Inspect power steering cables for
proper hook-up, binding, cracks, chang, etc.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen, or deteriorated. Inspect all pipes,
ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace wiper blades that appear worn or damaged
or that streak or miss areas of the windshield.(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors, and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular maintenance.
(f)Lubricate all key lock cylinders, door hinges and
latches, hood hinges and latches and trunk lid hinges
and latches. More frequent lubrication may be required
when exposed to a corrosive environment. Applying
silicone grease on weatherstrips with a clean cloth will
make them last longer, seal better, and not stick or
squeak.
(g)Check system for interference or binding and for
damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
6-7

(h)Change automatic transaxle uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
If you do not use your vehicle under any of these
conditions, the uid and lter do not require changing.
(i)Drain, ush, and rell cooling system. This service
can be complex; you should have your dealer perform
this service. See Engine Coolant on page 5-24 for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap, and ller neck. Pressure test the
cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.(k)If you drive regularly under dusty conditions, inspect
the lter at each engine oil change.
(l)If you drive regularly under dusty conditions, the lter
may require replacement more often.
(m)Visually inspect belt for fraying, excessive cracks, or
obvious damage. Replace belt if necessary.
Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability, and emission control performance of your
vehicle. Your GM Goodwrench
®dealer can assist you
with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-12.
6-8

Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care
to clean thoroughly any areas where mud and other
debris can collect.
Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number, or specication may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine Oil
(2.2L and 2.4L
L4 engines)Engine oil which meets
GM Standard GM6094M and
displays the American Petroleum
Institute (API) Certied for
Gasoline Engines starburst symbol.
GM Goodwrench
®oil meets all
the requirements for your vehicle.
To determine the proper viscosity
for your vehicle’s engine, see
Engine Oil on page 5-15.
Usage Fluid/Lubricant
Engine Oil
(2.0L L4
Supercharged
engine)The engine requires a special
engine oil meeting GM Standard
GM4718M. Oils meeting this
standard may be identied with the
American Petroleum Institute (API)
Certied for Gasoline Engines
starburst symbol. However, not all
synthetic API oils with the starburst
symbol will meet this GM standard.
You should look for and use only an
oil that meets GM Standard
GM4718M. GM Goodwrench
®oil
meets all the requirements for your
vehicle. For the proper viscosity, see
Engine Oil on page 5-15.
Engine Cooling
System50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-24.
Intercooler
System
(2.0L L4
Supercharged
engine)50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant.
6-12

Child Restraints (cont.)
Where to Put the Restraint...........................1-42
Cigarette Lighter.............................................3-17
Cleaning
Aluminum or Chrome-Plated Wheels..............5-93
Exterior Lamps/Lenses.................................5-92
Fabric/Carpet..............................................5-90
Finish Care.................................................5-92
Inside of Your Vehicle..................................5-88
Instrument Panel, Vinyl, and
Other Plastic Surfaces..............................5-91
Leather......................................................5-90
Tires..........................................................5-94
Underbody Maintenance...............................5-95
Washing Your Vehicle...................................5-92
Weatherstrips..............................................5-91
Windshield and Wiper Blades........................5-93
Climate Control System...................................3-17
Air Filter, Passenger Compartment.................3-20
Outlet Adjustment........................................3-20
Clutch, Hydraulic.............................................5-23
Collision Damage Repair..................................7-10
Comfort Guides, Rear Safety Belt.....................1-28
Compact Spare Tire........................................5-88Competitive Driving, Racing or Other.................4-17
Content Theft-Deterrent....................................2-14
Control of a Vehicle.......................................... 4-6
Convenience Net............................................2-37
Coolant
Engine Temperature Warning Light.................3-32
Heater, Engine............................................2-22
Surge Tank Pressure Cap.............................5-29
Cooling System..............................................5-31
Cruise Control................................................3-10
Cupholder(s)..................................................2-37
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text
Telephone (TTY) Users............................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to General Motors....7-14
Reporting Safety Defects to
the Canadian Government.........................7-14
Reporting Safety Defects to
the United States Government...................7-13
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-14
3