engine CHEVROLET COBALT 2006 1.G Workshop Manual

Making Turns
Notice:Making very sharp turns while trailering
could cause the trailer to come in contact with the
vehicle. Your vehicle could be damaged. Avoid
making very sharp turns while trailering.
When you are turning with a trailer, make wider turns
than normal. Do this so your trailer will not strike
soft shoulders, curbs, road signs, trees or other objects.
Avoid jerky or sudden maneuvers. Signal well in
advance.
Turn Signals When Towing a Trailer
When you tow a trailer, your vehicle may need a different
turn signal asher and/or extra wiring. Check with your
dealer. The arrows on your instrument panel will ash
whenever you signal a turn or lane change. Properly
hooked up, the trailer lamps will also ash, telling other
drivers you are about to turn, change lanes or stop.
When towing a trailer, the arrows on your instrument
panel will ash for turns even if the bulbs on the trailer
are burned out. Thus, you may think drivers behind
you are seeing your signal when they are not. It
is important to check occasionally to be sure the trailer
bulbs are still working.
Driving on Grades
Notice:Do not tow on steep continuous grades
exceeding 6 miles (9.6 km). Extended, higher
than normal engine and transaxle temperatures may
result and damage your vehicle. Frequent stops
are very important to allow the engine and transaxle
to cool.
Reduce speed and shift to a lower gearbeforeyou start
down a long or steep downgrade. If you do not shift down,
you might have to use your brakes so much that they
would get hot and no longer work well.
Pay attention to the engine coolant gage. If the indicator
is in the red area, turn off the air conditioning to
reduce engine load. SeeEngine Overheating on
page 5-29.
4-44

Parking on Hills
{CAUTION:
You really should not park your vehicle, with a
trailer attached, on a hill. If something goes
wrong, your rig could start to move. People
can be injured, and both your vehicle and the
trailer can be damaged.
But if you ever have to park your rig on a hill, here is
how to do it:
1. Apply your regular brakes, but do not shift into
PARK (P) for an automatic transaxle, or into
gear for a manual transaxle. When parking uphill,
turn your wheels away from the curb. When parking
downhill, turn your wheels into the curb.
2. Have someone place chocks under the trailer
wheels.3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake, and then shift into PARK (P) for
an automatic transaxle or REVERSE (R) for
a manual transaxle.
5. Release the regular brakes.
When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
Start your engine.
Shift into a gear.
Release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
4-45

Maintenance When Trailer Towing
Your vehicle will need service more often when you are
pulling a trailer. SeeScheduled Maintenance on page 6-4
for more on this. Things that are especially important in
trailer operation are transaxle uid (do not overll), engine
oil, drive belt, cooling system and brake system.
Each of these is covered in this manual, and the Index
will help you nd them quickly. If you are trailering,
it is a good idea to review this information before you
start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat during
severe operating conditions. SeeEngine Overheating on
page 5-29.
Towing a Trailer (Manual Transaxle)
Do not tow a trailer if your vehicle is equipped with a
manual transaxle. If you have the Cobalt SS, you
can tow a trailer. See “Towing a Trailer” in the Index
for more information.
4-46

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling the Tank..............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-15
Engine Oil Life System..................................5-20
Engine Air Cleaner/Filter................................5-21
Automatic Transaxle Fluid..............................5-23
Manual Transaxle Fluid..................................5-23
Hydraulic Clutch...........................................5-23
Engine Coolant.............................................5-24
Coolant Surge Tank Pressure Cap..................5-29
Engine Overheating.......................................5-29Cooling System............................................5-31
Windshield Washer Fluid................................5-37
Brakes........................................................5-38
Battery........................................................5-41
Jump Starting...............................................5-42
Headlamp Aiming...........................................5-46
Bulb Replacement..........................................5-49
Halogen Bulbs..............................................5-49
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps....................................5-50
Center High-Mounted Stoplamp (CHMSL).........5-51
Taillamps and Turn Signal Lamps (Coupe).......5-52
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps (Sedan).............................5-53
Back-Up Lamps (Coupe)................................5-54
Replacement Bulbs.......................................5-55
Windshield Wiper Blade Replacement..............5-55
Tires..............................................................5-56
Tire Sidewall Labeling...................................5-58
Tire Terminology and Denitions.....................5-60
Ination - Tire Pressure.................................5-63
Tire Inspection and Rotation...........................5-65
When It Is Time for New Tires.......................5-66
Buying New Tires.........................................5-66
Different Size Tires and Wheels......................5-68
Section 5 Service and Appearance Care
5-1

Uniform Tire Quality Grading..........................5-68
Wheel Alignment and Tire Balance..................5-70
Wheel Replacement......................................5-70
Tire Chains..................................................5-72
If a Tire Goes Flat........................................5-73
Changing a Flat Tire.....................................5-74
Removing the Spare Tire and Tools................5-75
Removing the Flat Tire and Installing the
Spare Tire................................................5-80
Storing a Flat or Spare Tire and Tools............5-85
Compact Spare Tire......................................5-88
Appearance Care............................................5-88
Cleaning the Inside of Your Vehicle.................5-88
Fabric/Carpet...............................................5-90
Leather.......................................................5-90
Instrument Panel, Vinyl, and Other Plastic
Surfaces..................................................5-91
Care of Safety Belts......................................5-91
Weatherstrips...............................................5-91
Washing Your Vehicle...................................5-92
Cleaning Exterior Lamps/Lenses.....................5-92
Finish Care..................................................5-92Windshield and Wiper Blades.........................5-93
Aluminum or Chrome-Plated Wheels................5-93
Tires...........................................................5-94
Sheet Metal Damage.....................................5-94
Finish Damage.............................................5-94
Underbody Maintenance................................5-95
Chemical Paint Spotting.................................5-95
Vehicle Care/Appearance Materials..................5-95
Vehicle Identication......................................5-96
Vehicle Identication Number (VIN).................5-96
Service Parts Identication Label.....................5-97
Electrical System............................................5-97
Add-On Electrical Equipment..........................5-97
Headlamp Wiring..........................................5-98
Windshield Wiper Fuses................................5-98
Power Windows and Other Power Options.......5-98
Fuses and Circuit Breakers............................5-98
Floor Console Fuse Block..............................5-99
Engine Compartment Fuse Block...................5-101
Capacities and Specications........................5-107
Section 5 Service and Appearance Care
5-2

Service
Your dealer knows your vehicle best and wants you to
be happy with it. We hope you will go to your dealer
for all your service needs. You will get genuine GM parts
and GM-trained and supported service people.
We hope you will want to keep your GM vehicle all
GM. Genuine GM parts have one of these marks:
Accessories and Modications
When you add non-GM accessories to your vehicle they
can affect your vehicle’s performance and safety,
including such things as, airbags, braking, stability, ride
and handling, emissions systems, aerodynamics,
durability, and electronic systems like anti-lock brakes,
traction control and stability control. Some of these
accessories may even cause malfunction or damage not
covered by warranty.
GM Accessories are designed to complement and
function with other systems on your vehicle. Your
GM dealer can accessorize your vehicle using genuine
GM Accessories. When you go to your GM dealer
and ask for GM Accessories, you will know that
GM-trained and supported service technicians will
perform the work using genuine GM Accessories.
California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or emit
these chemicals.
5-3

Adding Equipment to the Outside
of Your Vehicle
Things you might add to the outside of your vehicle can
affect the airow around it. This may cause wind noise
and affect windshield washer performance. Check with
your dealer before adding equipment to the outside of
your vehicle.
Fuel
The 8th digit of your vehicle identication number (VIN)
shows the code letter or number that identies your
engine. You will nd the VIN at the top left of the
instrument panel. SeeVehicle Identication Number
(VIN) on page 5-96.
Gasoline Octane
If your vehicle has the 2.2L L4 engine (VIN Code F),
use regular unleaded gasoline with a posted octane
rating of 87 or higher. If the octane rating is less than 87,
you may notice an audible knocking noise when you
drive, commonly referred to as spark knock. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. If you are using gasoline rated at
87 octane or higher and you hear heavy knocking, your
engine needs service.
If your vehicle has the 2.4L L4 engine (VIN Code B) or the
2.0L Supercharged engine (VIN Code P), use premium
unleaded gasoline with a posted octane rating of 91 or
higher. You may also use regular unleaded gasoline
rated at 87 octane or higher, but your vehicle’s
acceleration may be slightly reduced, and you may notice
a slight audible knocking noise, commonly referred to as
spark knock. If the octane is less than 87, you may notice
a heavy knocking noise when you drive. If this occurs,
use a gasoline rated at 87 octane or higher as soon as
possible. Otherwise, you might damage your engine. If
you are using gasoline rated at 87 octane or higher and
you hear heavy knocking, your engine needs service.
5-5

Gasoline Specications
At a minimum, gasoline should meet ASTM
specication D 4814 in the United States or
CAN/CGSB-3.5 in Canada. Some gasolines may
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl (MMT).
General Motors recommends against the use of
gasolines containing MMT. SeeAdditives on page 5-6
for additional information.
California Fuel
If your vehicle is certied to meet California Emissions
Standards, it is designed to operate on fuels that meet
California specications. See the underhood emission
control label. If this fuel is not available in states adopting
California emissions standards, your vehicle will operate
satisfactorily on fuels meeting federal specications, but
emission control system performance may be affected.
The malfunction indicator lamp may turn on and your
vehicle may fail a smog-check test. SeeMalfunction
Indicator Lamp on page 3-32. If this occurs, return to
your authorized GM dealer for diagnosis. If it is
determined that the condition is caused by the type
of fuel used, repairs may not be covered by your
warranty.
Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work properly.
In most cases, you should not have to add anything to
your fuel. However, some gasolines contain only the
minimum amount of additive required to meet U.S.
Environmental Protection Agency regulations. To help
keep fuel injectors and intake valves clean, or if your
vehicle experiences problems due to dirty injectors or
valves, look for gasoline that is advertised as TOP TIER
Detergent Gasoline. Also, your GM dealer has additives
that will help correct and prevent most deposit-related
problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available in
your area. General Motors recommends that you use
these gasolines if they comply with the specications
described earlier. However, E85 (85% ethanol) and other
fuels containing more than 10% ethanol must not be used
in vehicles that were not designed for those fuels.
5-6

Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re can
cause bad injuries. To help avoid injuries to
you and others, read and follow all the
instructions on the pump island. Turn off your
engine when you are refueling. Do not smoke
if you are near fuel or refueling your vehicle.
Keep sparks, ames, and smoking materials
away from fuel. Do not leave the fuel pump
unattended when refueling your vehicle — this
is against the law in some places. Keep
children away from the fuel pump; never let
children pump fuel.The tethered fuel cap is located behind a hinged fuel
door on the passenger’s side of the vehicle.
To remove the fuel cap, turn it slowly counterclockwise.
The fuel cap has a spring in it; if the cap is released
too soon, it will spring back to the right.
While refueling, hang the tethered fuel cap from the
hook on the fuel door.
5-8

Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the gasoline vapor.
You can be badly burned and your vehicle
damaged if this occurs. To help avoid injury to
you and others:
Dispense gasoline only into approved
containers.
Do not ll a container while it is inside a
vehicle, in a vehicle’s trunk, pickup bed, or
on any surface other than the ground.
Bring the ll nozzle in contact with the
inside of the ll opening before operating
the nozzle. Contact should be maintained
until the lling is complete.
Do not smoke while pumping gasoline.
Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools away
from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine parts
and start a re. These include liquids like fuel,
oil, coolant, brake uid, windshield washer and
other uids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
5-10