belt CHEVROLET COBALT 2007 1.G Repair Manual

Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire
pressing outward on each square inch of the
tire. Air pressure is expressed in pounds
per square inch (psi) or kilopascal (kPa).
Accessory Weight:This means the combined
weight of optional accessories. Some examples of
optional accessories are, automatic transmission,
power steering, power brakes, power windows,
power seats, and air conditioning.
Aspect Ratio:The relationship of a tire’s height
to its width.
Belt:A rubber coated layer of cords that is
located between the plies and the tread. Cords
may be made from steel or other reinforcing
materials.
Bead:The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the rim.
Bias Ply Tire:A pneumatic tire in which the plies
are laid at alternate angles less than 90 degrees
to the centerline of the tread.Cold Tire Pressure:The amount of air pressure
in a tire, measured in pounds per square inch (psi)
or kilopascals (kPa) before a tire has built up heat
from driving. SeeInation - Tire Pressure on
page 347.
Curb Weight:This means the weight of a motor
vehicle with standard and optional equipment
including the maximum capacity of fuel, oil, and
coolant, but without passengers and cargo.
DOT Markings:A code molded into the sidewall
of a tire signifying that the tire is in compliance
with the U.S. Department of Transportation (DOT)
motor vehicle safety standards. The DOT code
includes the Tire Identication Number (TIN),
an alphanumeric designator which can also identify
the tire manufacturer, production plant, brand,
and date of production.
GVWR:Gross Vehicle Weight Rating.
SeeLoading Your Vehicle on page 259.
GAWR FRT:Gross Axle Weight Rating for the
front axle. SeeLoading Your Vehicle on page 259.
GAWR RR:Gross Axle Weight Rating for the
rear axle. SeeLoading Your Vehicle on page 259.
344

Winter tires with the same speed rating as your
original equipment tires may not be available for H,
V, W, Y, and ZR speed rated tires. If you choose
winter tires with a lower speed rating, never
exceed the tire’s maximum speed capability.
{CAUTION:
Mixing tires could cause you to lose
control while driving. If you mix tires of
different sizes, brands, or types (radial
and bias-belted tires), the vehicle may not
handle properly, and you could have a
crash. Using tires of different sizes,
brands, or types may also cause damage
to your vehicle. Be sure to use the correct
size, brand, and type of tires on all
wheels. It is all right to drive with your
compact spare temporarily, as it was
developed for use on your vehicle.
SeeCompact Spare Tire on page 372.
{CAUTION:
If you use bias-ply tires on your vehicle,
the wheel rim anges could develop
cracks after many miles of driving. A tire
and/or wheel could fail suddenly, causing
a crash. Use only radial-ply tires with the
wheels on your vehicle.
If you must replace your vehicle’s tires with
those that do not have a TPC Spec number,
make sure they are the same size, load range,
speed rating, and construction type (radial and
bias-belted tires) as your vehicle’s original tires.
Your vehicle’s original equipment tires are listed
on the Tire and Loading Information label.
This label is attached to the vehicle’s center pillar
(B-pillar). SeeLoading Your Vehicle on page 259,
for more information about the Tire and Loading
Information Label and its location on your vehicle.
352

Instrument Panel, Vinyl, and
Other Plastic Surfaces
A soft cloth dampened with water may be used
to remove dust. If a more thorough cleaning
is necessary, a clean soft cloth dampened
with a mild soap solution can be used to gently
remove dust and dirt. Never use spot lifters
or removers on plastic surfaces. Many commercial
cleaners and coatings that are sold to preserve
and protect soft plastic surfaces may permanently
change the appearance and feel of your interior
and are not recommended. Do not use silicone or
wax-based products, or those containing organic
solvents to clean your vehicle’s interior because
they can alter the appearance by increasing
the gloss in a non-uniform manner.
Some commercial products may increase gloss on
your instrument panel. The increase in gloss may
cause annoying reections in the windshield and
even make it difficult to see through the windshield
under certain conditions.
Care of Safety Belts
Keep belts clean and dry.
{CAUTION:
Do not bleach or dye safety belts. If you
do, it may severely weaken them. In a
crash, they might not be able to provide
adequate protection. Clean safety belts
only with mild soap and lukewarm water.
Weatherstrips
Silicone grease on weatherstrips will make them
last longer, seal better, and not stick or squeak.
Apply silicone grease with a clean cloth. During
very cold, damp weather frequent application may
be required. SeeRecommended Fluids and
Lubricants on page 406.
376

Maintenance Schedule................................ 394
Introduction............................................... 394
Maintenance Requirements........................ 394
Your Vehicle and the Environment............ 394
Using the Maintenance Schedule............... 395
Scheduled Maintenance............................. 396
Additional Required Services..................... 398
Maintenance Footnotes.............................. 400Owner Checks and Services..................... 402
At Each Fuel Fill....................................... 402
At Least Once a Month............................. 403
At Least Once a Year............................... 403
Recommended Fluids and Lubricants........ 406
Normal Maintenance Replacement Parts.... 408
Engine Drive Belt Routing......................... 409
Maintenance Record.................................. 410
Section 6 Maintenance Schedule
393

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 300.•••
Change automatic transmission uid
and lter (severe service only).
See footnote (h).•••
Replace spark plugs.An Emission
Control Service.•
Engine cooling system service
(or every ve years, whichever occurs
rst).An Emission Control Service.
See footnote (i).•
2.0L Supercharged Engine: Intercooler
system service (or every ve years,
whichever occurs rst).See footnote (n).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (m).•
399

Maintenance Footnotes
(a)Visually inspect brake lines and hoses for
proper hook-up, binding, leaks, cracks, chang, etc.
Inspect disc brake pads for wear and rotors for
surface condition. Inspect drum brake linings/shoes
for wear or cracks. Inspect other brake parts,
including drums, wheel cylinders, calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing
parts or signs of wear. Inspect power steering
cables for proper hook-up, binding, cracks,
chang, etc.
(c)Visually inspect hoses and have them replaced
if they are cracked, swollen, or deteriorated.
Inspect all pipes, ttings and clamps; replace
with genuine parts as needed. To help ensure
proper operation, a pressure test of the cooling
system and pressure cap and cleaning the outside
of the radiator and air conditioning condenser is
recommended at least once a year.(d)Inspect wiper blades for wear, cracking,
or contamination. Clean the windshield and wiper
blades, if contaminated. Replace wiper blades
that are worn or damaged. See Windshield Wiper
Blade Replacement on page 337andWindshield
and Wiper Blades on page 378for more
information.
(e)Make sure the safety belt reminder light and all
your belts, buckles, latch plates, retractors, and
anchorages are working properly. Look for
any other loose or damaged safety belt system
parts. If you see anything that might keep a safety
belt system from doing its job, have it repaired.
Have any torn or frayed safety belts replaced.
Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular
maintenance.
(f)Lubricate all key lock cylinders, door hinges
and latches, hood hinges and latches, and trunk lid
hinges and latches. More frequent lubrication
may be required when exposed to a corrosive
environment. Applying silicone grease on
weatherstrips with a clean cloth will make them
last longer, seal better, and not stick or squeak.
400

(g)Check system for interference or binding and
for damaged or missing parts. Replace parts
as needed. Replace any components that have
high effort or excessive wear. Do not lubricate
accelerator or cruise control cables.
(h)Change automatic transmission uid and lter
if the vehicle is mainly driven under one or
more of these conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
If you do not use your vehicle under any of these
conditions, the uid and lter do not require
changing.
(i)Drain, ush, and rell cooling system. This
service can be complex; you should have
your dealer/retailer perform this service. See
Engine Coolant on page 302 for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap, and ller neck. Pressure test the cooling
system and pressure cap.(j)A uid loss in any vehicle system could indicate
a problem. Have the system inspected and repaired
and the uid level checked. Add uid if needed.
(k)If you drive regularly under dusty conditions,
inspect the lter at each engine oil change.
(l)If you drive regularly under dusty conditions,
the lter may require replacement more often.
(m)Visually inspect belt for fraying, excessive
cracks, or obvious damage. Replace belt if
necessary.
(n)Drain, ush, and rell intercooler system. This
service can be complex; you should have your
dealer/retailer perform this service. See Engine
Coolant on page 302for what to use. Inspect
hoses. Clean pressure cap and ller neck.
Pressure test the system and pressure cap.
401

Engine Drive Belt Routing
Belt routing for air conditioning option shown.
Dotted line shows routing for vehicles without air
conditioning option.
2.2L L4 and 2.4L L4 Engines
2.0L L4 Supercharged Engine
409

Event Data Recorders
Some information about your vehicle’s performance
and how it is driven may be recorded on various
modules if a crash occurs. Some people refer to
these modules asevent data recorders (EDRs).
These modules may record several seconds of
pre-crash and crash data, such as data related
toengine speed, brake application, throttle
position, vehicle speed, yaw rate, steering
wheel angle, lateral acceleration, safety belt
usage, airbag readiness, airbag performance
andthe severity of the collision.Unlike the ight
data recorders on airplanes, these modules do
not record sounds or conversations.To retrieve this data, special equipment and access
to the vehicle or the module that stores the data
are required. Certain data may also be sent to or
retrieved by OnStar®(see below). GM will not
access this information or share it with others
except: with the consent of the vehicle owner or, if
the vehicle is leased, with the consent of the lessee;
in response to an official request of police or similar
government office; as part of GM’s defense of
litigation through the discovery process; or, as
required by law. Data that GM collects or receives
may also be used for GM research needs or may
be made available to others for research purposes,
where a need is shown and the data is not tied to a
specic vehicle or vehicle owner.
Others may be able to retrieve this data if they
have access to the vehicle and have the special
equipment necessary to download the data.
433

A
Accessories and Modications..................... 280
Adding Equipment to Your
Airbag-Equipped Vehicle............................ 83
Additives, Fuel............................................ 284
Add-On Electrical Equipment....................... 383
Air Cleaner/Filter, Engine............................. 300
Air Conditioning........................................... 158
Airbag
Passenger Status Indicator....................... 168
Readiness Light....................................... 167
Airbag System............................................... 68
What Will You See After an Airbag
Inates?................................................. 76
When Should an Airbag Inate?................. 73
Where Are the Airbags?............................. 71
Airbag Systems
Adding Equipment to Your
Airbag-Equipped Vehicle......................... 83
How Does an Airbag Restrain?.................. 75
Passenger Sensing System....................... 77
Servicing Your Airbag-Equipped Vehicle..... 82
What Makes an Airbag Inate?.................. 75
Antenna, Fixed Mast................................... 224Antenna, XM™ Satellite Radio
Antenna System....................................... 224
Anti-Lock Brake System.............................. 231
Anti-Lock Brake, System Warning Light....... 172
Appearance Care
Aluminum or Chrome-Plated Wheels........ 378
Care of Safety Belts................................ 376
Chemical Paint Spotting........................... 381
Cleaning Exterior Lamps/Lenses.............. 377
Cleaning the Inside of Your Vehicle.......... 373
Fabric/Carpet........................................... 374
Finish Care.............................................. 377
Finish Damage......................................... 380
Instrument Panel, Vinyl, and
Other Plastic Surfaces.......................... 376
Leather.................................................... 375
Sheet Metal Damage............................... 380
Tires........................................................ 379
Underbody Maintenance........................... 380
Vehicle Care/Appearance Materials.......... 381
Washing Your Vehicle.............................. 377
Weatherstrips........................................... 376
Windshield and Wiper Blades................... 378
Ashtray....................................................... 157
435