maintenance CHEVROLET CORVETTE 2002 5.G User Guide

6-18 Engine Air Cleaner/Filter Replacement
To remove the engine air cleaner/filter:
1. Pull up on the clips on each side to release the assembly.
2. Pull the assembly out.
3. Replace the filter. See ªNormal Maintenance
Replacement Partsº in the Index.
4. Push the assembly back into place.
5. Fasten the clips.

6-19
Automatic Transmission Fluid
How to Check
It is not necessary to check the transmission fluid level.
A transmission fluid leak is the only reason for fluid loss.
If a leak occurs, take the vehicle to your dealer service
department and have it repaired as soon as possible.
There is a special procedure for checking and changing
the transmission fluid. Because this procedure is
difficult, you should have this done at your dealer
service department. Contact your dealer for additional
information or the procedure can be found in the service
manual. To purchase a service manual, see ªService and
Owner Publicationsº in the Index.
NOTICE:
We recommend that only fluid labeled
DEXRON-III be used, because fluid with
that label is made specially for your automatic
transmission. Damage caused by fluid other
than DEXRON
-III is not covered by your new
vehicle warranty.
Change both the fluid and filter every 50,000 miles
(80 000 km) if the vehicle is mainly driven under one
of these conditions:

In heavy city traffic where the outside temperature
regularly reaches 90F (32C) or higher.

In hilly or mountainous terrain.

High performance operation.
If you do not use your vehicle under one of
these conditions, change the fluid and filter every
100,000 miles (166 000 km).
See ªScheduled Maintenance Servicesº in the Index
for the proper service intervals for the transmission fluid
and filter.

6-21 How to Add Fluid
Here's how to add fluid. Refer to the Maintenance
Schedule to determine what kind of fluid to use.
See ªRecommended Fluids and Lubricantsº in
the Index.
1. Remove the filler plug.
2. Add fluid at the filler plug hole. Add only enough
fluid to bring the fluid level up to the bottom of the
filler plug hole.
3. Install the filler plug. Be sure the plug is fully seated.
4. Tighten the plug to 20 lb
-ft (27 N´m).
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self
-adjusting. The clutch master cylinder reservoir is
filled with hydraulic clutch fluid.
It is not necessary to regularly check clutch fluid unless
you suspect there is a leak in the system. Adding fluid
won't correct a leak.
A fluid loss in this system could indicate a problem.
Have the system inspected and repaired.
When to Check and What to Use
The clutch master cylinder reservoir is located at the
rear of the engine compartment on the driver's side.
See ªEngine Compartment Overviewº in the Index
for more information on location.
Refer to the Maintenance Schedule to determine how
often you should check the fluid level in your clutch
master cylinder reservoir and for the proper fluid. See
ªOwner Checks and Servicesº and ªRecommended
Fluids and Lubricantsº in the Index.

6-22 How to Check and Add Fluid
Fluid should be added if the fluid level is below the
step on the inside of the reservoir. There are additional
instructions on the reservoir cap. Put the rubber seal and
cap back on. See ªEngine Compartment Overviewº in
the Index for more information on location.
Rear Axle
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. See ªPeriodic Maintenance
Inspectionsº in the Index.
How to Check Lubricant
To get an accurate reading, the vehicle should be on a
level surface.

6-30
Refer to the Maintenance Schedule to determine when
to check your brake fluid. See ªPeriodic Maintenance
Inspectionsº in the Index.
Checking Brake Fluid
You can check the brake fluid without taking off the
cap. Just look at the brake fluid reservoir. The fluid level
should be above the MIN mark on the reservoir. If it isn't,
have your brake system checked to see if there is a leak.
After work is done on the brake hydraulic system, make
sure the level is between the MIN and MAX marks.
What to Add
When you do need brake fluid, use only DOT
-3 brake
fluid. Use new brake fluid from a sealed container only.
See ªRecommended Fluids and Lubricantsº in the Index.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it. This will help keep
dirt from entering the reservoir.
CAUTION:
With the wrong kind of fluid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake fluid.
NOTICE:

Using the wrong fluid can badly damage
brake system parts. For example, just a few
drops of mineral
-based oil, such as engine
oil, in your brake system can damage brake
system parts so badly that they'll have to
be replaced. Don't let someone put in the
wrong kind of fluid.

If you spill brake fluid on your vehicle's
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake
fluid on your vehicle. If you do, wash it
off immediately. See ªAppearance Careº
in the Index.

6-31 Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built
-in wear indicators that make
a high
-pitched warning sound when the brake pads are
worn and new pads are needed. The sound may come
and go or be heard all the time your vehicle is moving
(except when you are pushing on the brake pedal firmly).
CAUTION:
The brake wear warning sound means that soon
your brakes won't work well. That could lead to
an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
NOTICE:
Continuing to drive with worn-out brake pads
could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong with
your brakes.
Brake linings should always be replaced as complete
axle sets.
See ªBrake System Inspectionº in Section 7 of this
manual under Part C ªPeriodic Maintenance Inspections.º
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in pedal
travel. This could be a sign of brake trouble.

6-32 Brake Adjustment
As you make brake stops, your disc brakes
automatically adjust for wear.
Replacing Brake System Parts
The braking system on a vehicle is complex.
Its many parts have to be of top quality and work
well together if the vehicle is to have really good
braking. Your vehicle was designed and tested with
top
-quality GM brake parts. When you replace parts
of your braking system
-- for example, when your brake
linings wear down and you need new ones put in
-- be
sure you get new approved GM replacement parts.
If you don't, your brakes may no longer work properly.
For example, if someone puts in brake linings that are
wrong for your vehicle, the balance between your
front and rear brakes can change
-- for the worse.
The braking performance you've come to expect can
change in many other ways if someone puts in the
wrong replacement brake parts.
Battery
Your new vehicle comes with a maintenance free
ACDelco
battery. When it's time for a new battery,
get one that has the replacement number shown on the
original battery's label. We recommend an ACDelco
battery. For battery replacement, see your dealer or
the service manual. To purchase a service manual,
see ªService and Owner Publicationsº in the Index.
WARNING: Battery posts, terminals and related
accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and
reproductive harm. Wash hands after handling.

6-38
Windshield Wiper
Blade Replacement
Windshield wiper blades should be inspected at least
twice a year for wear or cracking. See ªWiper Blade
Checkº in the index for more information.
Replacement blades come in different types and are
removed in different ways. For the proper type and
length, see ªNormal Maintenance Replacement Partsº
in the Index.
It's a good idea to clean or replace the wiper blade
assembly every six months.
NOTICE:
Use care when removing or installing a blade
assembly. Accidental bumping can cause the
arm to fall back and strike the windshield.
To remove the wiper blade assembly:
1. Open the hood to gain access to the windshield wipers.
2. Lift the wiper arm until it locks into a vertical position.
A. Blade Assembly
B. Arm Assembly
C. Locking TabD. Blade Pivot
E. Hook Slot
F. Arm Hook
3. Press down on the blade assembly pivot locking
tab (C). Pull down on the blade assembly (A) to
release it from the wiper arm hook (F).
4. Remove the insert from the blade assembly (A).
The insert has two notches at one end that are locked
by the bottom claws of the blade assembly. At the
notched end, pull the insert from the blade assembly.

6-64
Cleaning Tires
To clean your tires, use a stiff brush with a tire cleaner.
NOTICE:
When applying a tire dressing always take care to
wipe off any overspray or splash from all painted
surfaces on the body or wheels of the vehicle.
Petroleum
-based products may damage the paint
finish and tires.
Finish Damage
Any stone chips, fractures or deep scratches in the finish
should be repaired right away.
Minor chips and scratches can be repaired with touch
-up
materials available from your dealer or other service
outlets. Larger areas of finish damage can be corrected
in your dealer's body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are
not removed, accelerated corrosion (rust) can occur
on the underbody parts such as fuel lines, frame,
floor pan and exhaust system even though they have
corrosion protection.
At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and other debris can collect. Dirt packed in closed areas
of the frame should be loosened before being flushed.
Your dealer or an underbody car washing system can do
this for you.

6-76
Air Conditioning Refrigerant Capacity
If you do your own service work, you'll need the proper
service manual. See ªDoing Your Own Service Workº in
the Index for additional information. It is recommended
that service work on your air conditioning system be
performed by a qualified technician.
Air Conditioning
Refrigerant R134a1.75 lbs. (0.79 kg) . . . . . . . . . . .
Use Refrigerant Oil, R134a Systems
Normal Maintenance
Replacement Parts
Engine Air Cleaner/FilterA917C* . . . . . . . . . . . . . .
Engine Oil FilterPF44* . . . . . . . . . . . . . . . . . . . . . . .
PCV ValveCV948C* . . . . . . . . . . . . . . . . . . . . . . . . .
0.060 inch (1.524 mm)
Spark Plug41
-974 (0.060 inch Gap)* . . . . . . . . . . .
Windshield Wiper Blade
Length 22 inches (55.9 cm). . . . . . . . . . . . . . . . . . . .
Type 9 mm x 3 mm Shepherd's Hook. . . . . . . . . . . .
* ACDelco

part number.
Engine Accessory Drive Belt Routing