engine CHEVROLET CORVETTE 2003 5.G Owners Manual

Vehicle Damage Warnings
Also, in this book you will ®nd these notices:
Notice:These mean there is something that could
damage your vehicle.
A notice will tell you about something that can damage
your vehicle. Many times, this damage would not be
covered by your warranty, and it could be costly. But the
notice will tell you what to do to help avoid the
damage.
When you read other manuals, you might see CAUTION
and NOTICE warnings in different colors or in different
words.
You'll also see warning labels on your vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
Your vehicle has components and labels that use
symbols instead of text. Symbols, used on your vehicle,
are shown along with the text describing the operation
or information relating to a speci®c component, control,
message, gage or indicator.
If you need help ®guring out a speci®c name of a
component, gage or indicator, reference the following
topics:
·Seats and Restraint Systems in Section 1
·Features and Controls in Section 2
·Instrument Panel Overview in Section 3
·Climate Controls in Section 3
·Warning Lights, Gages and Indicators in Section 3
·Audio System(s) in Section 3
·Engine Compartment Overview in Section 5
iv

Additional windshield breakage may also occur from the
passenger air bag.
·Air bags are designed to in¯ate only once. After an
air bag in¯ates, you'll need some new parts for
your air bag system. If you don't get them, the air
bag system won't be there to help protect you
in another crash. A new system will include air bag
modules and possibly other parts. The service
manual for your vehicle covers the need to replace
other parts.
·Your vehicle is equipped with a diagnostic module,
which records information about the air bag
system. The module records information about the
readiness of the system, when the system
commands air bag in¯ation and driver's safety belt
usage at deployment. The module also records
speed, engine rpm, brake and throttle data.
·Let only quali®ed technicians work on your air bag
systems. Improper service can mean that an air
bag system won't work properly. See your dealer for
service.
Notice:If you damage the covering for the driver's
or the passenger's air bag, the bag may not work
properly. You may have to replace the air bag
module in the steering wheel or both the air bag
module and the instrument panel for the
passenger's air bag. Do not open or break the air
bag coverings.
Air Bag Off Switch
Your vehicle has a switch in the glove box that you can
use to turn off the passenger's air bag.
This switch should only be turned to AIR BAG OFF if
the person in the passenger's position is a member of a
passenger risk group identi®ed by the national
government as follows:
1-44

Keys...............................................................2-3
Remote Keyless Entry System.........................2-4
Remote Keyless Entry System Operation...........2-5
Doors and Locks.............................................2-9
Door Locks....................................................2-9
Power Door Locks........................................2-10
Lockout Protection........................................2-10
Leaving Your Vehicle....................................2-10
Hatch/Trunk.................................................2-11
Windows........................................................2-14
Power Windows............................................2-15
Sun Visors...................................................2-15
Theft-Deterrent Systems..................................2-16
Theft-Deterrent System..................................2-16
PASS-Key
ž..................................................2-17
Starting and Operating Your Vehicle................2-19
New Vehicle Break-In....................................2-19
Front Air Dam..............................................2-19
Ignition Positions..........................................2-20
Starting Your Engine.....................................2-21
Engine Coolant Heater (Canada Only).............2-23
Automatic Transmission Operation...................2-24
Manual Transmission Operation......................2-27
Parking Brake..............................................2-30Shifting Into Park (P)
(Automatic Transmission)............................2-31
Shifting Out of Park (P)
(Automatic Transmission)............................2-33
Parking Your Vehicle
(Manual Transmission)...............................2-34
Parking Over Things That Burn.......................2-34
Engine Exhaust............................................2-35
Running Your Engine While You Are Parked
(Automatic Transmission)............................2-36
Mirrors...........................................................2-37
Manual Rearview Mirror.................................2-37
Automatic Dimming Rearview Mirror................2-37
Outside Power Heated Mirrors........................2-38
Outside Automatic Dimming Mirror..................2-38
Outside Convex Mirror...................................2-38
Storage Areas................................................2-39
Glove Box...................................................2-39
Cupholder(s)................................................2-39
Center Console Storage Area.........................2-39
Floor Mats...................................................2-40
Rear Storage Area........................................2-41
Convenience Net..........................................2-42
Cargo Cover................................................2-42
Section 2 Features and Controls
2-1

Hatch/Trunk
{CAUTION:
It can be dangerous to drive with the hatch/
trunk lid open because carbon monoxide (CO)
gas can come into your vehicle. You can't see
or smell CO. It can cause unconsciousness
and even death. If you must drive with the
hatch/trunk lid open or if electrical wiring or
other cable connections must pass through
the seal between the body and the hatch/trunk
lid:
·Make sure all other windows are shut.
·Turn the fan on your heating or cooling
system to its highest speed and select the
control setting that will force outside air
into your vehicle. See ªClimate Control
Systemº in the Index.
·If you have air outlets on or under the
instrument panel, open them all the way.
See ªEngine Exhaustº in the Index.
Notice:If you put things in the hatch/trunk area, be
sure they won't break the glass when you close
it. Never slam the hatch/trunk lid down. You could
break the glass or damage the defogger grid.
When you close the hatch/trunk lid, make sure you
pull down from the center, not the sides. If you
pull the hatch/trunk lid down from the side too often,
the weatherstrip can be damaged.
Notice:Do not store heavy or sharp objects in the
rear storage compartments located in the
hatch/trunk area. If you do, the objects could
damage the underbody.
2-11

Testing the Alarm
To test the system, do the following:
1. Make sure the hatch/trunk lid is latched.
2. Lower the window on the driver's door.
3. Manually arm the system.
4. Close the doors and wait 15 seconds.
5. Reach through the open window and manually
unlock the driver's door.
6. Open the door. The alarm should sound.
7. Turn off the alarm.
If the alarm is inoperative, check to see if the horn
works. If not, check the horn fuse. See
Fuses and Circuit
Breakers on page 5-86. If the horn works, but the
alarm doesn't go off, see your dealer.
Disarming the System
Always use your key or the remote keyless entry
transmitter to unlock a door. Unlocking a door any other
way will set off the alarm. If your alarm sounds, listed
below are the ways you can disarm it.
·Unlock the driver's door with your key.
·Put the key in the ignition.
·Press the unlock button on the remote keyless
entry transmitter.
PASS-Keyž
Your vehicle is equipped
with the
PASS-Key
ž(Personalized
Automotive Security
System) theft-deterrent
system. PASS-Key
žis a
passive theft-deterrent
system. It works when you
insert or remove the key
from the ignition.
PASS-Key
žuses a resistor pellet in the ignition key that
matches a decoder in your vehicle.
When the PASS-Key
žsystem senses that someone is
using the wrong key, it shuts down the vehicle's
starter and fuel systems. For about three minutes, the
starter won't work and fuel won't go to the engine.
If someone tries to start your vehicle again or uses
another key during this time, the shutdown period will
start over again. This discourages someone from
randomly trying different keys with different resistor
pellets in an attempt to make a match.
2-17

The key must be clean and dry before it's inserted in
the ignition or the engine may not start. If the SECURITY
light comes on, the key may be dirty or wet.
If this happens and the starter won't work, turn the
ignition off. Clean and dry the key, wait three minutes
and try again. If the starter still won't work, wait
three minutes and try the other ignition key. At this time,
you may also want to check the fuses. See
Fuses
and Circuit Breakers on page 5-86. If the starter won't
work with the other key, your vehicle needs service.
If your vehicle does start, the ®rst ignition key may be
faulty. See your dealer or a locksmith who can
service the PASS-Key
ž.If you accidentally use a key that has a damaged or
missing resistor pellet, you will see no SECURITY light.
You don't have to wait three minutes before trying
the proper key.
If the resistor pellet is damaged or missing, the starter
won't work. Use the other ignition key, and see your
dealer or a locksmith who can service the PASS-Key
žto
have a new key made.
If the SECURITY light comes on while driving, have
your vehicle serviced as soon as possible.
If you lose or damage a PASS-Key
žignition key, see
your dealer or a locksmith who can service PASS-Keyž.
In an emergency, call Chevrolet Roadside Assistance.
See
Roadside Assistance Program on page 7-6for more
information.
2-18

Ignition Positions
With the key in the ignition
switch, you can turn it to
four different positions.
OFF:This is the only position from which you can
remove the key.
If you have an automatic transmission, the ignition
switch can't be turned to OFF unless the shift lever is in
PARK (P).
ACC (ACCESSORY):This is the position in which you
can operate your electrical accessories.{CAUTION:
If you have a manual transmission removing
the key from the ignition switch will lock the
steering column and result in a loss of ability to
steer the vehicle. This could cause a collision. If
you need to turn the engine off while the vehicle
is moving, turn the key to ACC.
Notice:If your key seems stuck in OFF and you
can't turn it, be sure you are using the correct key;
if so, is it all the way in? Turn the key only with
your hand. Using a tool to force it could break the
key or the ignition switch. If none of this works, then
your vehicle needs service.
ON:This is the position to which the switch returns
after you start the engine and release the key. The
switch stays in ON while the engine is running. But even
when the engine is not running, you can use ON to
operate your electrical accessories and to display some
instrument panel cluster messages and telltales.
START:This position starts the engine. When the
engine starts, release the key. The ignition switch will
return to ON for normal driving.
2-20

When the engine is not running, ACCESSORY and ON
allow you to operate your electrical accessories,
such as the radio.
A warning tone will sound if you open the driver's door
while the ignition is in OFF or ACCESSORY and
the key is in the ignition.
Retained Accessory Power (RAP)
With RAP, your power windows and the audio system
will continue to work for up to 15 minutes after the
ignition key is turned to OFF and neither door is opened.
If a door is opened, the power windows and audio
system will shut off.
Starting Your Engine
This vehicle has a computer system that monitors
engine speed, throttle and pedal position, and records
the current status.
Automatic Transmission
Move your shift lever to PARK (P) or NEUTRAL (N).
Your engine won't start in any other position ± that's a
safety feature. To restart when you're already moving,
use NEUTRAL (N) only.
Notice:Don't try to shift to PARK (P) if your
vehicle is moving. If you do, you could damage the
transmission. Shift to PARK (P) only when your
vehicle is stopped.
Manual Transmission
The shift lever should be in NEUTRAL and the parking
brake engaged. Hold the clutch pedal to the ¯oor
and start the engine. Your vehicle won't start if the clutch
pedal is not all the way down ± that's a safety feature.
1. With your foot off the accelerator pedal, turn
the ignition key to START. When the engine starts,
let go of the key. The idle speed will go down as
your engine gets warm.
Notice:Holding your key in START for longer than
15 seconds at a time will cause your battery to
be drained much sooner. And the excessive heat
can damage your starter motor. Wait about 15
seconds between each try to help avoid draining
your battery or damaging your starter.
2. If it doesn't start within 10 seconds, push the
accelerator pedal all the way to the ¯oor, while you
hold the ignition key in START. When the engine
starts, let go of the key and let up on the accelerator
pedal. Wait about 15 seconds between each try.
2-21

When starting your engine in very cold weather (below
0ÉF or-18ÉC), do this:
1. With your foot off the accelerator pedal, turn the
ignition key to START and hold it there up to
15 seconds. When the engine starts, let go of
the key.
2. If your engine still won't start (or starts but then
stops), it could be ¯ooded with too much gasoline.
Try pushing your accelerator pedal all the way to the
¯oor and holding it there as you hold the key in
START for about three seconds. When the engine
starts, let go of the key and accelerator. If the
vehicle starts brie¯y but then stops again, do the
same thing, but this time keep the pedal down
for ®ve or six seconds. This clears the extra
gasoline from the engine.
Notice:Your engine is designed to work with the
electronics in your vehicle. If you add electrical
parts or accessories, you could change the way the
engine operates. Before adding electrical equipment,
check with your dealer. If you don't, your engine
might not perform properly.
Starter Interlock Feature
For your convenience and to avoid damage to your
starter, your vehicle is equipped with a starter interlock
feature. This feature will not allow you to crank the
engine while the vehicle is already running.
Racing or Other Competitive Driving
See your warranty book before using your vehicle
for racing or other competitive driving.
Notice:If you use your vehicle for racing or other
competitive driving, your engine may use more
oil than it would with normal use. Low oil levels can
damage the engine. Be sure to check the oil level
often during racing or other competitive driving and
keep the level at or near 1 quart (1 L) above the
upper mark that shows the proper operating range
on the engine oil dipstick. For information on
how to add oil, see ªEngine Oilº in the Index. After
the competitive driving, remove excess oil so
that the level on the dipstick is not above the upper
mark that shows the proper operating range.
2-22

Engine Coolant Heater
(Canada Only)
The engine coolant heater is located on the driver's side
of the engine under the manifold.
In very cold weather, 0ÉF (-18ÉC) or colder, the engine
coolant heater can help. You'll get easier starting
and better fuel economy during engine warm-up.
Usually, the coolant heater should be plugged in a
minimum of four hours prior to starting your vehicle. At
temperatures above 32ÉF (0ÉC), use of the coolant
heater is not required.
To Use The Engine Coolant Heater
1. Turn off the engine.
2. Open the hood and unwrap the electrical cord.
The electrical cord is attached to the generator
bracket assembly, between the generator and the
windshield washer ¯uid tank. With the headlamps
closed, route the cord in the opening between
the headlamp door and the fender panel on
the driver's side of the vehicle. Do not pinch the
cord when closing the hood.
3. Plug it into a normal, grounded 110-volt AC outlet.
{CAUTION:
Plugging the cord into an ungrounded outlet
could cause an electrical shock. Also, the
wrong kind of extension cord could overheat
and cause a ®re. You could be seriously
injured. Plug the cord into a properly grounded
three-prong 110-volt AC outlet. If the cord
won't reach, use a heavy-duty three-prong
extension cord rated for at least 15 amps.
2-23