service CHEVROLET CORVETTE 2005 6.G Repair Manual

(D) Construction Code:A letter code is used to
indicate the type of ply construction in the tire. The letter
R means radial ply construction; the letter D means
diagonal or bias ply construction; and the letter B means
belted-bias ply construction.
(E) Rim Diameter:Diameter of the wheel in inches.
(F) Service Description:These characters represent
the load range and speed rating of the tire. The load
index represents the load carry capacity a tire is certied
to carry. The load index can range from 1 to 279. The
speed rating is the maximum speed a tire is certied
to carry a load. Speed ratings range from A to Z.
Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire pressing
outward on each square inch of the tire. Air pressure
is expressed in pounds per square inch (psi) or
kilopascal (kPa).
Accessory Weight:This means the combined weight
of optional accessories. Some examples of optional
accessories are, automatic transmission, power steering,
power brakes, power windows, power seats, and air
conditioning.
Aspect Ratio:The relationship of a tire’s height to
its width.Belt:A rubber coated layer of cords that is located
between the plies and the tread. Cords may be made
from steel or other reinforcing materials.
Bead:The tire bead contains steel wires wrapped by
steel cords that hold the tire onto the rim.
Bias Ply Tire:A pneumatic tire in which the plies are
laid at alternate angles less than 90 degrees to the
centerline of the tread.
Cold Ination Pressure:The amount of air pressure in
a tire, measured in pounds per square inch (psi) or
kilopascals (kPa) before a tire has built up heat
from driving. SeeInation - Tire Pressure on page 5-58.
Curb Weight:This means the weight of a motor
vehicle with standard and optional equipment including
the maximum capacity of fuel, oil and coolant, but
without passengers and cargo.
DOT Markings:A code molded into the sidewall of a
tire signifying that the tire is in compliance with the U.S.
Department of Transportation (DOT) motor vehicle
safety standards. The DOT code includes the Tire
Identication Number (TIN), an alphanumeric designator
which can also identify the tire manufacturer, production
plant, brand and date of production.
GVWR:Gross Vehicle Weight Rating, seeLoading
Your Vehicle on page 4-31.
5-54

Some road hazards can damage a tire beyond repair.
This damage could occur even before you’ve driven
on the tire in a deated condition. When a tire has been
damaged, or if you’ve driven any distance on a
deated EMT, check with an authorized Goodyear EMT
Service Center to determine whether the tire can be
repaired or should be replaced. To maintain your
vehicle’s extended mobility feature, all replacement tires
must be Extended Mobility Tires. As soon as possible,
contact the nearest authorized GM or Goodyear
EMT servicing facility for inspection and repair or
replacement. To locate the nearest GM or Goodyear
EMT servicing facility, call Roadside Assistance.
For phone numbers and Roadside Assistance details
seeRoadside Assistance Program on page 7-5.
You may also contact Goodyear, for the nearest
authorized EMT servicing facility, by calling
1-800-789-9878.
{CAUTION:
Extended mobility tires are constructed
differently than other tires and could explode
during improper service. You or others could
be injured or killed if you attempt to repair,
replace, dismount, or mount a extended
mobility tire. Let only an authorized EMT
Service Center repair, replace, dismount and
mount extended mobility tires.
The valve stems on your extended mobility tires have
sensors that are part of the Tire Pressure
Monitor (TPM). SeeTire Pressure Monitor System on
page 5-60. The TPM sensors contain batteries which are
designed to last for 10 years under normal driving
conditions. See your dealer if you ever need to have a
wheel replaced, or if the sensors ever need
replacement.
Notice:Using liquid sealants can damage the tire
valves and tire pressure monitor sensors in your
extended mobility tires. This damage would not be
covered by warranty. Don’t use liquid sealants
in your extended mobility tires.
5-57

Under-ination also reduces fuel efficiency and tire tread
life, and may affect the vehicle’s handling and stopping
ability. Each tire, including the spare, should be
checked monthly when cold and set to the
recommended ination pressure as specied in the
vehicle placard and owner’s manual.
The Tire and Loading Information Label (tire information
placard) is attached to the vehicle’s b-pillar. This
label shows the size of your vehicle’s original tires and
the correct ination pressure for your vehicle’s tires
when they are cold. SeeLoading Your Vehicle on
page 4-31.
Your vehicle’s TPM system can alert you about a low or
high tire pressure condition but it does not replace
normal tire maintenance. SeeInation - Tire Pressure
on page 5-58andWhen It Is Time for New Tires
on page 5-62.
Each TPM sensor has a unique identication code that
is matched to one of the four tire positions on your
vehicle. The tire and wheel assembly positions are, left
front (LF); right front (RF); right rear (RR) and left
rear (LR). Any time you rotate your vehicle’s tires or
replace one or more TPM sensors, the identication
codes will need to be matched to the new tire and wheel
position. The TPM matching process is performed in
a specic sequence and time limit. A special tool is also
required. See your dealer for service.The SERVICE TIRE MONITOR message is displayed
when the TPM system is malfunctioning. For example,
one or more TPM sensors may be inoperable or
missing. Also, the active handling system will be
affected, seeActive Handling System on page 4-10.
See your dealer for service.
The TPM system operates on a radio frequency subject
to Federal Communications Commission (FCC) Rules
and with Industry and Science Canada.
This device complies with Part 15 of the FCC Rules and
with RSS-210 of Industry and Science Canada.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received
including interference that may cause undesired
operation of the device.
Changes or modications to this system by other than
an authorized service facility could void authorization to
use this equipment.
Tire Rotation
The tires on your vehicle are different sizes front to rear.
Due to this, your tires should not be rotated. Each tire
and wheel should be used only in the position it is in.
5-61

Buying New Tires
To nd out what kind and size of tires you need, look at
the Tire and Loading Information label. For information
about this label and where to nd it, seeLoading
Your Vehicle on page 4-31.
The tires installed on your vehicle when it was new had a
Tire Performance Criteria Specication (TPC Spec)
number on each tire’s sidewall. When you get new tires,
GM recommends that you get tires with that same TPC
Spec number. That way your vehicle will continue to have
tires that are designed to give proper endurance,
handling, speed rating, load range, traction, ride, tire
pressure monitoring system performance and other
things during normal service on your vehicle. If your tires
have an all-season tread design, the TPC number will be
followed by an “MS” (for mud and snow).
Whenever you replace your tires with those not having
a TPC Spec number, make sure they are the same
size, load range, speed rating and construction
type (bias, bias-belted or radial) as your original tires.
If you replace your vehicle’s tires with those not having a
TPC Spec number, the tire pressure monitoring
system may give an inaccurate low-pressure warning.
Non-TPC Spec tires may give a low-pressure warning
that is higher or lower than the proper warning level you
would get with TPC Spec numbered tires.{CAUTION:
Mixing tires could cause you to lose control
while driving. If you mix tires of different sizes
(other than those originally installed on your
vehicle) or types (radial and bias-belted tires),
the vehicle may not handle properly, and you
could have a crash. Using tires of different
sizes (other than those originally installed on
your vehicle) may also cause damage to your
vehicle. Be sure to use the correct size and
type tires on all four wheels.
{CAUTION:
If you use bias-ply tires on your vehicle, the
wheel rim anges could develop cracks after
many miles of driving. A tire and/or wheel
could fail suddenly, causing a crash. Use only
radial-ply tires with the wheels on your vehicle.
5-63

Uniform Tire Quality Grading
Quality grades can be found where applicable on the
tire sidewall between tread shoulder and maximum
section width. For example:
Treadwear 200 Traction AA Temperature A
The following information relates to the system
developed by the United States National Highway
Traffic Safety Administration, which grades tires by
treadwear, traction and temperature performance.
(This applies only to vehicles sold in the United States.)
The grades are molded on the sidewalls of most
passenger car tires. The Uniform Tire Quality Grading
system does not apply to deep tread, winter-type
snow tires, space-saver or temporary use spare tires,
tires with nominal rim diameters of 10 to 12 inches
(25 to 30 cm), or to some limited-production tires.
While the tires available on General Motors passenger
cars and light trucks may vary with respect to these
grades, they must also conform to federal safety
requirements and additional General Motors Tire
Performance Criteria (TPC) standards.
Treadwear
The treadwear grade is a comparative rating based on
the wear rate of the tire when tested under controlled
conditions on a specied government test course.
For example, a tire graded 150 would wear one and
a half (1.5) times as well on the government course as
a tire graded 100. The relative performance of tires
depends upon the actual conditions of their use,
however, and may depart signicantly from the norm
due to variations in driving habits, service practices and
differences in road characteristics and climate.
Traction – AA, A, B, C
The traction grades, from highest to lowest, are AA, A,
B, and C. Those grades represent the tire’s ability
to stop on wet pavement as measured under controlled
conditions on specied government test surfaces of
asphalt and concrete. A tire marked C may have poor
traction performance. Warning: The traction grade
assigned to this tire is based on straight-ahead braking
traction tests, and does not include acceleration,
cornering, hydroplaning, or peak traction characteristics.
5-64

Notice:Lifting your vehicle improperly can damage
your vehicle and result in costly repairs not
covered by your warranty. To lift your vehicle
properly, follow the advice in this part.
To help prevent vehicle damage:
Be sure to place a block or pad between the
jack and the vehicle.
Make sure the jack you’re using spans at least
two crossmember ribs.
Lift only in the areas shown in the following
pictures.
For additional information, see your dealer and the
Chevrolet Corvette service manual.
Lifting From the Front
The front lifting points can be accessed from either side
of your vehicle, behind the front tires.
5-70

3. Lift the vehicle with the jack, making sure the jack
spans at least two of the crossmember ribs (B).
For more information, seeDoing Your Own Service
Work on page 5-4.
If a Tire Goes Flat
Your Corvette has no spare tire, no tire changing
equipment and no place to store a tire.
It’s unusual for a tire to “blow out” while you’re driving,
especially if you maintain your tires properly.SeeTires on page 5-51. If air goes out of a tire, it’s
much more likely to leak out slowly.
Your vehicle has Extended Mobility Tires (EMT), so you
will not need to stop on the side of the road to change
a at tire. EMT tires can operate effectively with no
air pressure. If you drive on a deated EMT for 25 miles
(80 km) or less and at speeds of 55 mph (90 km/h) or
less, there is a good chance that the tire can be
repaired. Contact the nearest authorized Chevrolet or
Goodyear EMT servicing facility, as soon as possible, to
have the at tire inspected and repaired or replaced.
For more information, seeExtended Mobility Tires
on page 5-56.
{CAUTION:
Special tools and procedures are required to
service an Extended Mobility Tire (EMT). If
these special tools and procedures are not
used you or others could be injured and your
vehicle could be damaged. Always be sure the
proper tools and procedures, as described in
the service manual, are used.
To order a service manual, seeService Publications
Ordering Information on page 7-11.
5-73

Finish Damage
Any stone chips, fractures or deep scratches in the
nish should be repaired right away.
Minor chips and scratches can be repaired with touch-up
materials available from your dealer or other service
outlets. Larger areas of nish damage can be corrected
in your dealer’s body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are not
removed, corrosion and rust can develop on the
underbody parts such as fuel lines, frame, oor pan,
and exhaust system even though they have corrosion
protection.
At least every spring, ush these materials from the
underbody with plain water. Clean any areas where mud
and debris can collect. Dirt packed in close areas of
the frame should be loosened before being ushed.
Your dealer or an underbody car washing system can
do this for you.
Fiberglass Springs
Notice:If you use acidic or corrosive cleaning
products, engine degreasers or aluminum cleaning
agents on berglass springs, you may damage
the springs. The repairs would not be covered by
your warranty. Use only approved cleaners
when cleaning your vehicle’s berglass springs.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on the vehicle. This damage can
take two forms: blotchy, ring-shaped discolorations,
and small, irregular dark spots etched into the
paint surface.
Although no defect in the paint job causes this, GM will
repair, at no charge to the owner, the surfaces of
new vehicles damaged by this fallout condition within
12 months or 12,000 miles (20 000 km) of purchase,
whichever occurs rst.
5-82

Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver’s side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certication and Service Parts
labels and the certicates of title and registration.
Engine Identication
The eighth character in your VIN is the engine code.
This code will help you identify your engine,
specications and replacement parts.
Service Parts Identication Label
You will nd this label on the inside of the glove box. It
is very helpful if you ever need to order parts. On
this label, you will nd the following:
VIN
Model designation
Paint information
Production options and special equipment
Be sure that this label is not removed from the vehicle.
5-84

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using the Maintenance Schedule......................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-7Owner Checks and Services............................6-8
At Each Fuel Fill............................................6-9
At Least Once a Month...................................6-9
At Least Once a Year.....................................6-9
Recommended Fluids and Lubricants...............6-12
Normal Maintenance Replacement Parts..........6-14
Engine Drive Belt Routing..............................6-15
Maintenance Record.....................................6-16
Section 6 Maintenance Schedule
6-1