automatic transmission CHEVROLET CORVETTE 2006 6.G Service Manual

If you choose BOTH, on automatic transmission
vehicles, both doors will automatically unlock when
the shift lever is moved into PARK (P). On manual
transmission vehicles, both doors will automatically
unlock when the ignition is turned off or is in RAP.
When the mode you want is selected, press the OPTION
button to set your choice and advance to the next
personal option.
Language:This option allows you to select the language
the DIC, the Head-Up Display (HUD), if equipped, and
the radio uses to display messages. Each language
mode will be displayed in its own language. For example,
English will be displayed as ENGLISH, Spanish as
ESPANOL, etc. If your vehicle has the navigation system,
you will not have the Japanese language mode.
Press the OPTION button until LANGUAGE appears
on the display, then press the RESET button to
scroll through the following modes:
ENGLISH (default)
DEUTSCH (German)
FRANCAIS (French)
ITALIANO (Italian)
ESPANOL (Spanish)If you choose a language that you do not understand,
press the OPTION and RESET buttons for ve seconds.
The DIC will begin displaying all of the various
languages one by one for as long as the buttons are
pressed. When the desired language is displayed,
release the buttons and the DIC will set to this language.
When the mode you want is selected, press the
OPTION button to set your choice and advance to the
next personal option.
Personalize Name:This option allows you to type
in a name or greeting that will appear on the DIC
display whenever the corresponding keyless access
transmitter (1 or 2) is used or one of the memory
buttons (1 or 2) located on the driver’s door is pressed.
Press the OPTION button until PERSONALIZE
NAME appears on the display, then press the RESET
button to scroll through the following modes:
YES
NO (default)
If you choose YES, you can type in a name that will
appear on the DIC display.
3-75

The TCS system automatically comes on whenever you
start your vehicle. To limit wheel spin, especially in
slippery road conditions, you should always leave the
system on. But you can turn the TCS system off if
you ever need to.
To turn the system off,
press the button located
on the console. You can
turn the system on or off at
any time by pressing the
ACTIVE HANDLING
button. The DIC will display
the appropriate message
when you push the button.
Notice:When traction control is turned off, or
Competitive Driving Mode is active, it is possible to
lose traction. If you attempt to shift with the rear
wheels spinning with a loss of traction, it is possible
to cause damage to the transmission. Do not attempt
to shift when the rear wheels do not have traction.
Damage caused by misuse of the vehicle is not
covered. See your warranty book for additional
information.
Adding non-GM accessories can affect your vehicle’s
performance. SeeAccessories and Modications
on page 5-3for more information.Active Handling System
The Active Handling System is a computer controlled
system that helps the driver maintain directional control
of the vehicle in difficult driving conditions. This is
accomplished by selectively applying any one of the
vehicle’s brakes.
When you rst start your vehicle during cold winter
weather and begin to drive away, the message ACTIVE
HANDLING WARMING UP may be displayed in the
DIC. This is normal. You can acknowledge this message
by pressing the RESET button. The Active Handling
System performance is affected until the message,
ACTIVE HANDLING READY, is displayed in the DIC.
The ACTIVE HANDLING CALIBRATING message may
be displayed in the DIC and the instrument panel
cluster light will be on after exceeding 18 mph (30 km/h)
for 10 seconds. The Active Handling System is off
until the ACTIVE HANDLING READY message
is displayed. This could take up to 15 minutes.
The ACTIVE HANDLING message will come on when
the system is operating. SeeDIC Warnings and
Messages on page 3-53for more information. You may
also feel or hear the system working. This is normal.
4-10

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside
of Your Vehicle...........................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling the Tank..............................................5-7
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-16
Engine Oil Life System..................................5-23
Engine Air Cleaner/Filter................................5-25
Automatic Transmission Fluid.........................5-28
Manual Transmission Fluid.............................5-28
Hydraulic Clutch...........................................5-28
Engine Coolant.............................................5-29
Coolant Surge Tank Pressure Cap..................5-32
Engine Overheating.......................................5-32Overheated Engine Protection
Operating Mode........................................5-34
Cooling System............................................5-34
Power Steering Fluid.....................................5-40
Windshield Washer Fluid................................5-41
Brakes........................................................5-42
Battery........................................................5-45
Jump Starting...............................................5-46
Rear Axle.......................................................5-51
Bulb Replacement..........................................5-52
High Intensity Discharge (HID) Lighting............5-52
Halogen Bulbs..............................................5-52
Headlamps, Front Turn Signal,
and Parking Lamps....................................5-52
Taillamps, Turn Signal, and Stoplamps............5-54
Replacement Bulbs.......................................5-54
Windshield Replacement.................................5-54
Windshield Wiper Blade Replacement..............5-55
Tires..............................................................5-57
Tire Sidewall Labeling...................................5-58
Tire Terminology and Denitions.....................5-60
Extended Mobility Tires..................................5-62
Ination - Tire Pressure.................................5-64
Tire Pressure Monitor System.........................5-67
Tire Rotation................................................5-69
Section 5 Service and Appearance Care
5-1

Automatic Transmission Fluid
How to Check Automatic
Transmission Fluid
It is not necessary to check the transmission uid level.
A transmission uid leak is the only reason for uid
loss. If a leak occurs, take the vehicle to the dealership
service department and have it repaired as soon as
possible.
There is a special procedure for checking and changing
the transmission uid. Because this procedure is
difficult, you should have this done at the dealership
service department. Contact your dealer for additional
information or the procedure can be found in the service
manual. To purchase a service manual, seeService
Publications Ordering Information on page 7-14.
Notice:Use of the incorrect automatic transmission
uid may damage your vehicle, and the damages
may not be covered by your warranty. Always
use the automatic transmission uid listed in
Recommended Fluids and Lubricants on page 6-12.
Change the uid and lter at the intervals listed in
Additional Required Services on page 6-6, and be sure
to use the uid listed inRecommended Fluids and
Lubricants on page 6-12.
Manual Transmission Fluid
It is not necessary to check the manual transmission
uid level. A transmission uid leak is the only reason
for uid loss. If a leak occurs, take the vehicle to
the dealership service department and have it repaired
as soon as possible. SeeRecommended Fluids and
Lubricants on page 6-12for the proper uid to use.
Hydraulic Clutch
It is not necessary to regularly check clutch uid
unless you suspect there is a leak in the system.
Adding uid will not correct a leak.
A uid loss in this system could indicate a problem.
Have the system inspected and repaired.
5-28

Jump Starting
If your battery has run down, you may want to use
another vehicle and some jumper cables to start your
vehicle. Be sure to use the following steps to do it safely.
{CAUTION:
Batteries can hurt you. They can be dangerous
because:
They contain acid that can burn you.
They contain gas that can explode or ignite.
They contain enough electricity to
burn you.
If you do not follow these steps exactly, some or
all of these things can hurt you.
Notice:If you try to start your vehicle by pushing
or pulling it, you could damage your vehicle. Do not
push or pull your vehicle to start it; instead, use
the jump starting procedure in this manual to start
your vehicle when the battery has run down.
1. Check the other vehicle. It must have a 12-volt
battery with a negative ground system.Notice:If the other vehicle’s system is not a 12-volt
system with a negative ground, both vehicles can
be damaged. Only use vehicles with 12-volt systems
with negative grounds to jump start your vehicle.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles are not touching
each other. If they are, it could cause a ground
connection you do not want. You would not be able
to start your vehicle, and the bad grounding
could damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake rmly on both vehicles involved in
the jump start procedure. Put an automatic
transmission in PARK (P) or a manual transmission
in NEUTRAL before setting the parking brakes.
Notice:If you leave your radio or other accessories
on during the jump starting procedure, they could
be damaged. The repairs would not be covered
by your warranty. Always turn off your radio and
other accessories when jump starting your vehicle.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or the accessory power outlet. Turn off
the radio and all lamps that are not needed.
This will avoid sparks and help save both batteries.
And it could save the radio!
5-46

(D) Construction Code:A letter code is used to
indicate the type of ply construction in the tire.
The letter R means radial ply construction; the letter D
means diagonal or bias ply construction; and the
letter B means belted-bias ply construction.
(E) Rim Diameter:Diameter of the wheel in inches.
(F) Service Description:These characters represent
the load range and speed rating of the tire. The load
index represents the load carry capacity a tire is certied
to carry. The load index can range from 1 to 279.
The speed rating is the maximum speed a tire is certied
to carry a load. Speed ratings range from A to Z.
Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire pressing
outward on each square inch of the tire. Air pressure
is expressed in pounds per square inch (psi) or
kilopascal (kPa).
Accessory Weight:This means the combined weight
of optional accessories. Some examples of optional
accessories are, automatic transmission, power steering,
power brakes, power windows, power seats, and air
conditioning.
Aspect Ratio:The relationship of a tire’s height to
its width.Belt:A rubber coated layer of cords that is located
between the plies and the tread. Cords may be made
from steel or other reinforcing materials.
Bead:The tire bead contains steel wires wrapped by
steel cords that hold the tire onto the rim.
Bias Ply Tire:A pneumatic tire in which the plies are
laid at alternate angles less than 90 degrees to the
centerline of the tread.
Cold Tire Pressure:The amount of air pressure in
a tire, measured in pounds per square inch (psi) or
kilopascals (kPa) before a tire has built up heat from
driving. SeeInation - Tire Pressure on page 5-64.
Curb Weight:This means the weight of a motor vehicle
with standard and optional equipment including the
maximum capacity of fuel, oil, and coolant, but without
passengers and cargo.
DOT Markings:A code molded into the sidewall of
a tire signifying that the tire is in compliance with
the U.S. Department of Transportation (DOT) motor
vehicle safety standards. The DOT code includes
the Tire Identication Number (TIN), an alphanumeric
designator which can also identify the tire manufacturer,
production plant, brand, and date of production.
GVWR:Gross Vehicle Weight Rating. SeeLoading
Your Vehicle on page 4-33.
5-60

Tire Chains
{CAUTION:
Do not use tire chains. There is not enough
clearance. Tire chains used on a vehicle
without the proper amount of clearance can
cause damage to the brakes, suspension, or
other vehicle parts. The area damaged by the
tire chains could cause you to lose control of
your vehicle and you or others may be injured
in a crash. Use another type of traction device
only if its manufacturer recommends it for use
on your vehicle and tire size combination and
road conditions. Follow that manufacturer’s
instructions. To help avoid damage to your
vehicle, drive slowly, re-adjust or remove the
device if it is contacting your vehicle, and
do not spin your wheels. If you do nd
traction devices that will t, install them on
the rear tires.
Lifting Your Vehicle
{CAUTION:
Lifting a vehicle can cause an injury. The
vehicle can slip off the jack and roll over you
or other people. You and they could be badly
injured. Find a level place to lift your vehicle.
To help prevent the vehicle from moving:
1. Set the parking brake rmly.
2. Put an automatic transmission shift lever in
PARK (P), or shift a manual transmission to
FIRST (1) or REVERSE (R).
3. Turn off the engine.
To be even more certain the vehicle won’t move,
you can put blocks in front of and behind the
wheels.
5-76

Capacities and Specications
The following approximate capacities are given in English and metric conversions.
SeeRecommended Fluids and Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.1 lbs 0.5 kg
Automatic Transmission 12.5 qt 11.8 L
Cooling System 12.6 qt 11.9 L
Engine Oil with Filter
6.0 L Engine 5.5 qt 5.2 L
6.0 L Engine Performance Package (Z51) 6.0 qt 5.7 L
7.0 L Engine 8.0 qt 7.6 L
Fuel Tank 18.0 gal 68.0 L
Manual Transmission (Overhaul) 4.1 qt 3.8 L
Wheel Nut Torque 100 lb ft 140Y
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in this
manual. Recheck uid level after lling
5-101

Engine Specications
Engine VIN Code Transmission Spark Plug Gap Firing Order
6.0L V8 (LS2) UAutomatic
Manual0.040 inch
(1.016 mm)1–8–7–2–6–5–4–3
7.0L V8 (LS7) E Manual0.040 inch
(1.016 mm)1–8–7–2–6–5–4–3
Engine Data
Engine Horsepower Torque Displacement Compression Ratio
6.0L V8 (LS2) 400 @ 6000 rpm 400 lb ft @ 4400 rpm 6.0L 10.9:1
7.0L V8 (LS7) 505 @ 6300 rpm 470 lb ft @ 4800 rpm 7.0L 11.0:1
5-102

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated
miles (kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-25.•••
Change automatic transmission uid and
lter (severe service).See footnote (h).•••
Change automatic transmission uid and
lter (normal service).•
Replace spark plugs and inspect spark
plug wires.An Emission Control Service.•
Engine cooling system service
(or every ve years, whichever occurs
rst).An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (l).•
6-6