cooling CHEVROLET CORVETTE 2008 6.G User Guide

Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
1. You can remove the coolant surge tank pressure
cap when the cooling system, including the coolant
surge tank pressure cap and upper radiator
hose, is no longer hot. Turn the pressure cap
slowly counterclockwise about one-quarter turn
and then stop.
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left.
2. Then keep turning the pressure cap slowly, and
remove it.
5-37

3. Fill the coolant surge tank with the proper mixture
until the level inside stabilizes at the FULL COLD
mark on the front of the surge tank.4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the engine
cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge tank
until the level stabilizes at the FULL COLD mark
on the coolant surge tank.
5-38

{CAUTION:
Using the wrong replacement wheels, wheel
bolts, or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts, and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire clearance to
the body and chassis.
{CAUTION:
Rust or dirt on a wheel, or on the parts to
which it is fastened, can make wheel nuts
become loose after a time. The wheel
could come off and cause a crash. When
you change a wheel, remove any rust or
dirt from places where the wheel attaches
to the vehicle. In an emergency, you can
use a cloth or a paper towel to do this;
but be sure to use a scraper or wire brush
later, if you need to, to get all the rust or
dirt off.
{CAUTION:
Never use oil or grease on studs or the
threads of the wheel nuts. If you do, the wheel
nuts might come loose and the wheel could
fall off, causing a crash.
5-79

Fuse Usage
1Transmission Control Module/
Transmission
2 Horn, Alternator Sense
3 Antilock Brakes/Real Time Damping
4 Wiper
5 Stoplamps/Back-Up Lamps
6 02 Sensor
7 Battery Main 5
8 Park Lamps
9Powertrain Relay Input/Electronic
Throttle Control
10 Manual Transmission Solenoids
11Engine Control Module/Transmission
Control Module/Easy Key Module
12 Odd Numbered Fuel Injectors
13Electronic Suspension Control
(Option)
14Canister Purge Solenoid, Mass Air
Flow Sensor
15 Air Conditioner Compressor
16 Even Numbered Fuel Injectors
17 Windshield WasherFuse Usage
18 Headlamp Washer
19Passenger Side Low-Beam
Headlamp
20 Fuel Pump
21 Driver Side Low-Beam Headlamp
22 Front Fog Lamp
23Passenger Side High-Beam
Headlamp
24 Driver Side High-Beam Headlamp
J-Style Fuses Usage
25 Cooling Fan
26 Battery Main 3
27 Antilock Brake System
28Heating/Ventilation/Air Conditioning
Blower
29 Battery Main 2
30 Starter
31 Audio Amplier
32 Blank
33 Battery Main 1
5-105

Capacities and Specications
The following approximate capacities are given in English and metric conversions.
SeeRecommended Fluids and Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System
6.2L V8 Engine 12.5 qt 11.85 L
7.0L V8 Engine 11.9 qt 11.25 L
Engine Oil with Filter
6.2L V8 Engine 6.0 qt 5.7 L
7.0L V8 Engine 8.5 qt 8.0 L
Fuel Tank 18.0 gal 68.0 L
Transmission Fluid
Automatic Transmission (Pan Removal and Filter
Replacement)6.5 qt 6.2 L
Manual Transmission – Base 3.6 qt 3.5 L
5-107

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-17. Reset oil life
system. SeeEngine Oil Life System on page 5-23.An Emission Control
Service.••
Visually check for any leaks or damage.See footnote (g).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-25.See footnote (k).•
Check tire ination pressures and tire wear. SeeTires on page 5-58.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid
as needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Replace passenger compartment air lter.See footnote (j).•
6-5

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage or
leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-25.•••
Change automatic transmission uid
and lter (severe service).
See footnote (h).•••
Change automatic transmission uid
and lter (normal service).•
Replace spark plugs and inspect spark
plug wires.An Emission Control
Service.•
Engine cooling system service (or every
ve years, whichever occurs rst).
An Emission Control Service.
See footnote (i).•
6-6

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (l).•
Change clutch hydraulic uid at a
regular maintenance service every
two years.See footnote (m).
Maintenance Footnotes
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts or
signs of wear. Inspect power steering lines and hoses
for proper hook-up, binding, leaks, cracks, chafing, etc.
If you have the Z06 or Z51 performance package,
lubricate the outer ends of both rear toe-links.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen, or deteriorated. Inspect
all pipes, fittings, and clamps; replace with genuine
parts as needed. To help ensure proper operation,a pressure test of the cooling system and pressure
cap and cleaning the outside of the radiator and
air conditioning condenser is recommended at least
once a year.
(d)Inspect wiper blades for wear, cracking, or
contamination. Clean the windshield and wiper blades,
if contaminated. Replace wiper blades that are worn
or damaged. See Windshield Wiper Blade Replacement
on page 5-55 and Windshield and Wiper Blades on
page 5-93 for more information.
(e)Make sure the safety belt reminder light and safety
belt assemblies are working properly. Look for any
other loose or damaged safety belt system parts. If you
see anything that might keep a safety belt system
from doing its job, have it repaired. Have any torn or
frayed safety belts replaced. Also see Checking
the Restraint Systems on page 1-58.
6-7

(f)Lubricate all key lock cylinders and body door
hinges. Lubricate all hinges and latches, including those
for the hood, rear compartment, console door, and
any folding seat hardware. More frequent lubrication
may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better, and not stick or squeak.
(g)A fluid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired
and the fluid level checked. Add fluid if needed.
(h)Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
Uses such as high performance operation.
(i)Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer/retailer
perform this service. See Engine Coolant on page 5-28
for what to use. Inspect hoses. Clean radiator,
condenser, pressure cap, and filler neck. Pressure
test the cooling system and pressure cap.(j)If you drive regularly under dusty conditions, the filter
may require replacement more often.
(k)If you drive regularly under dusty conditions, inspect
the filter at each engine oil change.
(l)Visually inspect belt for fraying, excessive cracks, or
obvious damage. Replace belt if necessary.
(m)Drain, flush, and refill clutch hydraulic system at a
regular service interval (IorII) every two years.
This service can be complex; you should have your
dealer/retailer perform this service. See Hydraulic Clutch
on page 5-27.
Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure vehicle safety,
dependability, and emission control performance. Your
dealer/retailer can assist with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to the
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-12.
6-8

Checking Things Under the Hood......................5-12
Chemical Paint Spotting...................................5-96
Child Restraints
Child Restraint Systems...............................1-34
Infants and Young Children...........................1-30
Lower Anchors and Tethers for
Children..........................................1-36, 1-39
Older Children.............................................1-26
Securing a Child Restraint in the
Right Front Seat Position..........................1-39
Cigarette Lighter.............................................3-25
Cleaning
Aluminum or Chrome-Plated Wheels..............5-94
Cargo Cover and Convenience Net................5-90
Coated Moldings.........................................5-89
Convertible Top...........................................5-94
Exterior Lamps/Lenses.................................5-91
Fabric/Carpet..............................................5-88
Fiberglass Springs.......................................5-96
Finish Care.................................................5-92
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-90
Interior.......................................................5-87
Leather......................................................5-89
Removable Roof Panel.................................5-93
Tires..........................................................5-95
Underbody Maintenance...............................5-96Cleaning (cont.)
Washing Your Vehicle...................................5-91
Weatherstrips..............................................5-91
Windshield and Wiper Blades........................5-93
Climate Control System
Air Filter, Passenger Compartment.................3-32
Dual Automatic............................................3-26
Outlet Adjustment........................................3-32
Clock, Setting.................................................3-85
Clutch, Hydraulic.............................................5-27
Collision Damage Repair..................................7-12
Compass
...............................................2-37, 2-39
Competitive Driving, Racing or Other.................4-15
Control of a Vehicle.......................................... 4-3
Convenience Net............................................2-55
Convertible Top......................................2-62, 2-68
Coolant
Engine.......................................................5-28
Engine Temperature Gage............................3-44
Surge Tank Pressure Cap.............................5-31
Cooling System..............................................5-34
Courtesy Lamps.............................................3-19
Cruise Control................................................3-11
Cupholders....................................................2-53
Customer Assistance Information
Courtesy Transportation................................7-11
Customer Assistance for Text
Telephone (TTY) Users............................... 7-6
Customer Assistance Offices........................... 7-6
3