maintenance CHEVROLET CORVETTE 2009 6.G User Guide

Your Driving, the Road, and
the Vehicle
Driving for Better Fuel Economy
Driving habits can affect fuel mileage. Here are some
driving tips to get the best fuel economy possible.
Avoid fast starts and accelerate smoothly.
Brake gradually and avoid abrupt stops.
Avoid idling the engine for long periods of time.
When road and weather conditions are appropriate,
use cruise control, if equipped.
Always follow posted speed limits or drive more
slowly when conditions require.
Keep vehicle tires properly inated.
Combine several trips into a single trip.
Replace the vehicle’s tires with the same TPC Spec
number molded into the tire’s sidewall near the size.
Follow recommended scheduled maintenance.
Defensive Driving
Defensive driving means “always expect the
unexpected.” The rst step in driving defensively is to
wear your safety belt — SeeSafety Belts: They Are for
Everyone on page 1-8.
{CAUTION:
Assume that other road users (pedestrians,
bicyclists, and other drivers) are going to be
careless and make mistakes. Anticipate what they
might do and be ready. In addition:
Allow enough following distance between you
and the driver in front of you.
Focus on the task of driving.
Driver distraction can cause collisions resulting in
injury or possible death. These simple defensive
driving techniques could save your life.
4-2

Racing or Other Competitive Driving
Racing or competitive driving may affect the vehicle
warranty. See the warranty book before using the
vehicle for racing or other competitive driving.
Notice:If you use the vehicle for racing or other
competitive driving, the engine may use more
oil than it would with normal use. Low oil levels can
damage the engine. For information on how to
add oil, seeEngine Oil on page 5-20.
Z06 and ZR1 Only: Be sure to check the oil level often
during racing or other competitive driving and keep
the level at or near the upper mark that shows the
proper operating range on the engine oil dipstick.
Except Z06 and ZR1: Be sure to check the oil level
often during racing or other competitive driving and
keep the level at or near 1 quart (1 L) above the upper
mark that shows the proper operating range on the
engine oil dipstick. After the competitive driving,
remove excess oil so that the level on the dipstick is
not above the upper mark that shows the proper
operating range.Z06 and ZR1 Only: For racing or competitive driving,
it is recommended that the brake uid be replaced with a
high performance brake uid that has a dry boiling point
greater than 534°F (279°C). After conversion to the high
performance brake uid, follow the brake uid service
recommendations outlined by the uid manufacturer.
Do not use silicone or DOT-5 brake uids.
If the vehicle is a ZO6 or ZR1 model or has the Z51
performance package, it has greaseable outer ends on
both of the rear toe-links. Under normal use, lubrication
should be performed as described in the maintenance
schedule. SeeScheduled Maintenance on page 6-4and
Recommended Fluids and Lubricants on page 6-12.
If using the vehicle for racing, lubrication should be
performed at the end of each racing day. See your
dealer/retailer for lubrication and make sure any needed
repairs are made at once. Proper procedures for
performing these services can be found in the service
manual. SeeService Publications Ordering Information
on page 7-15.
If the vehicle is used for racing or other competitive
driving, the rear axle uid temperatures may be higher
than would occur in normal driving. We recommend
that the rear axle uid be drained and relled with new
uid after every 24 hours of racing or competitive
driving. SeeRecommended Fluids and Lubricants on
page 6-12for what uid to use.
4-15

Ination - Tire Pressure.................................5-70
High-Speed Operation...................................5-72
Tire Pressure Monitor System.........................5-73
Tire Pressure Monitor Operation.....................5-74
Tire Inspection and Rotation...........................5-76
When It Is Time for New Tires.......................5-77
Buying New Tires.........................................5-78
Different Size Tires and Wheels......................5-79
Uniform Tire Quality Grading..........................5-80
Wheel Alignment and Tire Balance..................5-82
Wheel Replacement......................................5-82
Tire Chains..................................................5-85
Lifting the Vehicle.........................................5-86
If a Tire Goes Flat........................................5-90
Appearance Care............................................5-91
Interior Cleaning...........................................5-91
Fabric/Carpet...............................................5-93
Coated Moldings...........................................5-93
Leather.......................................................5-94
Instrument Panel, Vinyl, and Other
Plastic Surfaces........................................5-94
Cargo Cover and Convenience Net.................5-95
Care of Safety Belts......................................5-95
Weatherstrips...............................................5-95Washing Your Vehicle...................................5-95
Cleaning Exterior Lamps/Lenses.....................5-96
Finish Care..................................................5-96
Windshield and Wiper Blades.........................5-97
Removable Roof Panel..................................5-98
Convertible Top............................................5-98
Aluminum or Chrome-Plated Wheels and Trim . . .5-99
Tires...........................................................5-99
Finish Damage...........................................5-100
Underbody Maintenance...............................5-100
Fiberglass Springs (Composite Springs)..........5-100
Chemical Paint Spotting
...............................5-100
Vehicle Identication.....................................5-101
Vehicle Identication Number (VIN)................5-101
Service Parts Identication Label...................5-101
Electrical System..........................................5-102
Add-On Electrical Equipment.........................5-102
Headlamp Wiring........................................5-102
Windshield Wiper Fuses...............................5-102
Power Windows and Other Power Options......5-102
Fuses and Circuit Breakers..........................5-103
Instrument Panel Fuse Block........................5-103
Engine Compartment Fuse Block...................5-106
Capacities and Specications........................5-110
Section 5 Service and Appearance Care
5-2

Doing Your Own Service Work
{CAUTION:
You can be injured and the vehicle could be
damaged if you try to do service work on a vehicle
without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before attempting any vehicle
maintenance task.
Be sure to use the proper nuts, bolts, and
other fasteners. English and metric fasteners
can be easily confused. If the wrong fasteners
are used, parts can later break or fall off.
You could be hurt.If doing some of your own service work, use the proper
service manual. It tells you much more about how to
service the vehicle than this manual can. To order
the proper service manual, seeService Publications
Ordering Information on page 7-15.
This vehicle has an airbag system. Before attempting
to do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-58.
Keep a record with all parts receipts and list the
mileage and the date of any service work performed.
SeeMaintenance Record on page 6-16.Adding Equipment to the Outside of
the Vehicle
Things added to the outside of the vehicle can affect the
airow around it. This can cause wind noise and can
affect fuel economy and windshield washer performance.
Check with your dealer/retailer before adding equipment
to the outside of the vehicle.
5-5

Fuel
Use of the recommended fuel is an important part of
the proper maintenance of this vehicle. To help keep the
engine clean and maintain optimum vehicle performance,
we recommend the use of gasoline advertised as
TOP TIER Detergent Gasoline.
The 8th digit of the Vehicle Identication Number (VIN)
shows the code letter or number that identies the
vehicle’s engine. The VIN is at the top left of the
instrument panel. SeeVehicle Identification
Number (VIN) on page 5-101.
Gasoline Octane
If the vehicle has the 6.2L V8 engine (VIN Code W),
use premium unleaded gasoline with a posted octane
rating of 91 or higher. You can also use regular unleaded
gasoline rated at 87 octane or higher, but the vehicle’s
acceleration could be slightly reduced, and you might
notice a slight audible knocking noise, commonly referred
to as spark knock. If the octane is less than 87, you might
notice a heavy knocking noise when you drive. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. Otherwise, you could damage the
engine. If you are using gasoline rated at 87 octane or
higher and you hear heavy knocking, the engine needs
service.If the vehicle has the 6.2L V8 engine (VIN Code R) or
the 7.0L V8 engine (VIN Code E), use premium unleaded
gasoline with a posted octane rating of 91 or higher.
For best performance, use premium unleaded gasoline
with a posted octane rating of 93. In an emergency, you
can use regular unleaded gasoline with an octane rating
of 87 or higher. If 87 octane fuel is used, do not perform
any aggressive driving maneuvers such as wide open
throttle applications. You might also hear audible spark
knock during acceleration. Rell the tank with premium
fuel as soon as possible to avoid damaging the engine.
If you are using gasoline rated at 91 octane or higher and
you hear heavy knocking, the engine needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM specication
D 4814 in the United States or CAN/CGSB-3.5 or 3.511 in
Canada. Some gasolines contain an octane-enhancing
additive called methylcyclopentadienyl manganese
tricarbonyl (MMT). We recommend against the use of
gasolines containing MMT. SeeAdditives on page 5-7
for additional information.
5-6

A. Engine Oil Drain Plugs
B. Seals
1. Remove the two engine oil drain plugs from the
bottom of the engine oil pan. One drain plug drains
the external oil tank via the oil transfer supply line.
The other drain plug drains residual oil from the
crankcase sump. Allow the oil to drain.2. Once the oil has been drained from the engine,
remove the engine oil lter and allow the oil
to drain.
3. Re-install both drain plugs and tighten them to
18 lb ft (25Y).
4. Replace the oil lter and tighten it to 18 lb ft
(25Y). SeeMaintenance Replacement Parts
on page 6-14for the correct lter.
5. Oil is lled through the opening in the top of the
external engine oil tank. Remove the oil ll cap.
6. Add 10.5 quarts (9.9 L) of oil to the oil tank.
SeeCapacities and Specifications on page 5-110.
7. Install the oil ll cap and insert the dipstick,
if removed.
8. Start the engine and let it run at idle for at least
15 seconds. This will circulate the fresh engine
oil through the lubrication system.
9. Shut off the engine and check the oil level
as described under “Checking Engine Oil
(ZO6 and ZR1).” ZO6 Shown, ZR1 Similar
5-24

Engine Air Cleaner/Filter
SeeEngine Compartment Overview on page 5-14for
the location of the engine air cleaner/lter.
Notice:If you spray water into the engine air
cleaner/lter intake and water enters the engine
air cleaner/lter housing, you could damage your
vehicle’s engine. The repairs would not be covered
by your warranty. Do not spray water into the
engine air cleaner/lter intake and/or housing.
If you are cleaning the vehicle with the hood open, take
care not to spray water directly near the lter opening
of the air cleaner, as shown in the illustration, as
this could damage the vehicle’s engine.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/lter at the MaintenanceII
intervals and replace them at the rst oil change after
each 50,000 mile (80 000 km) interval. SeeScheduled
Maintenance on page 6-4for more information. If you are
driving in dusty/dirty conditions, inspect the lter at each
engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/lter, remove the lter from
the vehicle and lightly shake the lter to release loose
dust and dirt. If the lter remains caked with dirt, a new
lter is required.
To inspect or replace the engine air cleaner/lter:
6.2 L LS3 Engine
5-28

4. Inspect or replace the lter. SeeMaintenance
Replacement Parts on page 6-14.
5. Reverse Steps 1 and 3 to replace the air
cleaner/lter cover.
{CAUTION:
Operating the engine with the air cleaner/lter
off can cause you or others to be burned. The air
cleaner not only cleans the air; it helps to stop
ames if the engine backres. If it is not there and
the engine backres, you could be burned. Do not
drive with it off, and be careful working on the
engine with the air cleaner/lter off.
Notice:If the air cleaner/lter is off, a backre
can cause a damaging engine re. And, dirt can
easily get into the engine, which will damage it.
Always have the air cleaner/lter in place when
you are driving.
Automatic Transmission Fluid
How to Check Automatic Transmission
Fluid
It is not necessary to check the transmission uid level.
A transmission uid leak is the only reason for uid loss.
If a leak occurs, take the vehicle to your dealer/retailer
service department and have it repaired as soon as
possible.
There is a special procedure for checking and changing
the transmission uid. Because this procedure is difficult,
you should have this done at your dealer/retailer service
department. Contact your dealer/retailer for additional
information or the procedure can be found in the service
manual. To purchase a service manual, seeService
Publications Ordering Information on page 7-15.
Notice:Use of the incorrect automatic transmission
uid may damage the vehicle, and the damages may
not be covered by the vehicle’s warranty. Always
use the automatic transmission uid listed in
Recommended Fluids and Lubricants on page 6-12.
Change the uid and lter at the intervals listed in
Additional Required Services on page 6-6, and be
sure to use the uid listed inRecommended Fluids
and Lubricants on page 6-12.
5-30

Manual Transmission Fluid
It is not necessary to check the manual transmission
uid level. A transmission uid leak is the only reason
for uid loss. If a leak occurs, take the vehicle to your
dealer/retailer service department and have it repaired
as soon as possible. SeeRecommended Fluids and
Lubricants on page 6-12for the proper uid to use.
Hydraulic Clutch
It is not necessary to regularly check clutch uid unless
you suspect there is a leak in the system. Adding
uid will not correct a leak. A uid loss in this system
could indicate a problem. Have the system inspected
and repaired.
When to Check and What to Use
The hydraulic clutch uid
reservoir cap has this
symbol on it. SeeEngine
Compartment Overview
on page 5-14for reservoir
location.
Refer to the Maintenance Schedule for the proper uid
to use. SeeRecommended Fluids and Lubricants on
page 6-12. The uid requires changing every two years.
SeeAdditional Required Services on page 6-6.
How to Check and Add Fluid
Visually check the clutch uid reservoir to make sure
the uid level is at the MIN (minimum) line on the side of
the reservoir. The hydraulic clutch uid system should
be closed and sealed.
Do not remove the cap to check the uid level or
to top-off the uid level. Remove the cap only when
necessary to add the proper uid until the level reaches
the MIN line.
5-31

Brakes
Brake Fluid
The brake master
cylinder reservoir is lled
with DOT-3 brake uid.
SeeEngine Compartment
Overview on page 5-14for
the location of the reservoir.
There are only two reasons why the brake uid level in
the reservoir might go down:
The brake uid level goes down because of normal
brake lining wear. When new linings are installed,
the uid level goes back up.
A uid leak in the brake hydraulic system can also
cause a low uid level. Have the brake hydraulic
system xed, since a leak means that sooner
or later the brakes will not work well.Do not top off the brake uid. Adding uid does not
correct a leak. If uid is added when the linings are worn,
there will be too much uid when new brake linings are
installed. Add or remove brake uid, as necessary, only
when work is done on the brake hydraulic system.
{CAUTION:
If too much brake uid is added, it can spill on
the engine and burn, if the engine is hot enough.
You or others could be burned, and the vehicle
could be damaged. Add brake uid only when
work is done on the brake hydraulic system.
See “Checking Brake Fluid” in this section.
Refer to the Maintenance Schedule to determine when
to check the brake uid. SeeScheduled Maintenance
on page 6-4.
5-44