brake CHEVROLET CORVETTE 2022 Repair Manual
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Page 248 of 338

Chevrolet Corvette Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
15342622) - 2022 - CRC - 5/4/21
Vehicle Care 247
Caution
Continuing to drive with worn-out brake
linings could result in costly brake
repairs.
Properly torqued wheel nuts are necessary
to help prevent brake pulsation. When tires
are rotated, inspect brake linings for wear
and evenly tighten wheel nuts in the proper
sequence to torque specifications. See
Capacities and Specifications 0304.
Brake linings should be replaced as complete
axle sets.
Brake Squeal and Brake Dust
Some driving conditions or climates can
cause a brake squeal when the brakes are
first applied, clearing up following several
applies. This does not mean something is
wrong with the brakes.
Vehicles equipped with high performance
brake systems provide superior fade
resistance but will produce increased brake
squeal and brake dust on the wheels and
calipers as compared to standard brake
linings. This is normal. To help reduce squeal, the brake pads are
treated with an anti-squeal paste that may
need to be reapplied periodically as part of
normal vehicle maintenance. The anti-squeal
paste will dissipate over time. Also, the use
of wheel cleaners or power washers directly
on the brake calipers may remove the
anti-squeal paste from the brake pads.
It may be necessary to reapply the
anti-squeal paste if it is removed during
cleaning.
If brake squeal is excessive, the anti-squeal
paste should be reapplied. The anti-squeal
paste should always be reapplied whenever
the brake pads are removed or replaced. See
your dealer for service.Brake Pedal Travel
See your dealer if the brake pedal does not
return to normal height, or if there is a
rapid increase in pedal travel. This could be
a sign that brake service may be required.
Replacing Brake System Parts
Always replace brake system parts with
new, approved replacement parts. If this is
not done, the brakes may not work
properly. The braking performance canchange in many ways if the wrong brake
parts are installed or if parts are improperly
installed.
The Brake Fade Warning Assist system is
designed for use with the factory-installed
brake pads or GM-approved replacement
pads. If the brake pads on the vehicle need
to be replaced, use GM-approved brake pads.
If this is not done, the brake fade warning
system may not function properly.
High Performance Brake Lining Car Wash
and Extended Parking Care
If equipped with high performance brake
components, binding, clunking or pulsation
may be noticeable when first moving the
vehicle after parking in cold weather when
the brakes have been wet, such as when
driving in the rain or after a car wash. The
release clunking is normal for brakes with
high performance brake linings and does not
affect the operation of the brakes. When
driving, normal braking should allow for the
brakes to clean up and or any pulsation to
go away. Apply the brakes several times
until the binding or clunking stops. If the
vehicle is washed before long term storage,
drive it and apply the brakes several times
to thoroughly dry the brakes before storing.
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Chevrolet Corvette Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
15342622) - 2022 - CRC - 5/4/21
248 Vehicle Care
Z51 Brake Burnish Procedure for
Corrosion Cleanup
Corrosion spotting and grooving on the
brake rotor surface may appear after the
vehicle sits for an extended period of time,
especially in high humidity. This corrosion
may result in brake pulsation and noise. To
help restore optimal braking performance
and reduce noise, complete the following
procedure:
Caution
Performing the brake burnish procedure
on a base brake system can result in
brake damage.
Perform this procedure only on dry
pavement, in a safe manner, and in
compliance with all local and state
ordinances/laws regarding motor vehicle
operation.
Caution
The new vehicle break-in period should be
completed before performing the brake
burnishing procedure or damage may
occur to the powertrain/engine. See New
Vehicle Break-In 0189.
Caution
Brake fade can occur during this burnish
procedure and can cause brake pedal
travel and force to increase. This could
extend stopping distance until the brakes
are fully burnished.
Completing the following procedure as
instructed will not damage the brakes. The
brake pads may smoke and produce an
odor. The braking force and pedal travel
may increase. After the procedure, the brake
pads may appear white at the rotor contact. 1. Using the G-Force Gauge in the HUD display, apply the brakes 10 times
starting at 100 km/h (60 mph) to
50 km/h (30 mph) while decelerating at
0.4g. SeeHead-Up Display (HUD) 094.
This is a medium brake application. Drive
for at least 0.5 km (0.3 mi) between
applying the brakes.
2. If further cleanup of the brake discs is needed, repeat this procedure with 0.7g
applications.
As with all high performance brake systems,
some amount of brake squeal is normal.
Brake Fluid
The brake master cylinder reservoir is filled
with GM approved DOT 4 brake fluid as
indicated on the reservoir cap. See
Underhood Compartment Overview 0231 for
the location of the reservoir.
Checking Brake Fluid
With the vehicle in P (Park) on a level
surface, the brake fluid level should be
between the minimum and maximum marks
on the brake fluid reservoir.
There are only two reasons why the brake
fluid level in the reservoir may go down:
.Normal brake lining wear. When new
linings are installed, the fluid level goes
back up.
.A fluid leak in the brake hydraulic system.
Have the brake hydraulic system fixed.
With a leak, the brakes will not
work well.
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Chevrolet Corvette Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
15342622) - 2022 - CRC - 5/4/21
Vehicle Care 249
Always clean the brake fluid reservoir cap
and the area around the cap before
removing it.
Do not top off the brake fluid. Adding fluid
does not correct a leak. If fluid is added
when the linings are worn, there will be too
much fluid when new brake linings are
installed. Add or remove fluid, as necessary,
only when work is done on the brake
hydraulic system.
Caution
If too much brake fluid is added, the
brake fluid can spill and cause vehicle
damage, including damage to electrical
components and surfaces. Add brake fluid
only when work is done on the brake
hydraulic system.
When the brake fluid falls to a low level,
the brake warning light comes on. See Brake
System Warning Light 088.
Brake fluid absorbs water over time which
degrades the effectiveness of the brake fluid.
Replace brake fluid at the specified intervals
to prevent increased stopping distance. See
Maintenance Schedule 0292. What to Add
Use only GM approved DOT 4 brake fluid
from a clean, sealed container. See
Recommended Fluids and Lubricants
0300.
{Warning
The wrong or contaminated brake fluid
could result in damage to the brake
system. This could result in the loss of
braking leading to a possible injury.
Always use the proper GM approved
brake fluid.
Caution
If brake fluid is spilled on the vehicle's
painted surfaces, the paint finish can be
damaged. Immediately wash off any
painted surface.
Battery - North America
The original equipment battery is
maintenance free. Do not remove the cap
and do not add fluid.
Refer to the replacement number on the
original battery label when a new battery is
needed. For battery replacement, see your
dealer.
{Warning
WARNING: Battery posts, terminals and
related accessories can expose you to
chemicals including lead and lead
compounds, which are known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling. For more
information go to
www.P65Warnings.ca.gov.
See the warning on the back cover.
Vehicle Storage
{Warning
Batteries have acid that can burn you and
gas that can explode. You can be badly
hurt if you are not careful. See Jump
Starting - North America 0276 for tips on
working around a battery without
getting hurt.
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Chevrolet Corvette Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
15342622) - 2022 - CRC - 5/4/21
250 Vehicle Care
Some vehicles have a battery maintainer
package. Follow the instructions provided
with the battery maintainer package to keep
the battery charged when the vehicle is not
in use. Plug the battery maintainer into the
underhood accessory power outlet only.
For vehicles without a battery maintainer,
see the following information:
Infrequent Usage: Remove the black,
negative (−) cable from the battery to keep
the battery from running down.
See“Window Indexing” underPower
Windows 028. Extended Storage: It is recommended that
the battery maintainer package be used.
However, if not, remove the black,
negative (−) cable from the battery. All
vehicle memory settings will need to be
reset when battery power is restored.
Park Brake and P (Park)
Mechanism Check
{Warning
When you are doing this check, the
vehicle could begin to move. You or
others could be injured and property
could be damaged. Make sure there is
room in front of the vehicle in case it
begins to roll. Be ready to apply the
regular brake at once should the vehicle
begin to move.
Park on a fairly steep hill, with the vehicle
facing downhill. Keeping your foot on the
regular brake, set the parking brake.
.To check the parking brake's holding
ability: With the engine running and the
transmission in N (Neutral), slowly remove
foot pressure from the regular brake
pedal. Do this until the vehicle is held by
the parking brake only.
.To check the P (Park) mechanism's holding
ability: With the engine running, shift to
P (Park). Then release the parking brake
followed by the regular brake.
Contact your dealer if service is required.
Wiper Blade Replacement
Windshield wiper blades should be inspected
for wear and cracking.
Replacement blades come in different types
and are removed in different ways. For
proper type and length, see Maintenance
Replacement Parts 0300.
To replace the windshield wiper blade: 1. Pull the windshield wiper assembly away from the windshield.
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Chevrolet Corvette Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
15342622) - 2022 - CRC - 5/4/21
Vehicle Care 255
The vehicle may not be equipped with all of
the fuses and relays shown.Fuses Usage
F1 –
F2 Front Wiper
F3 Cooling Fan 1
F4 –
F5 Cooling Fan 2
F6 Front Blower Fuses Usage
F7 Automatic Level Control
F8 Shifter Interface Board Module
F9 –
F10 Display IP Cluster/HVAC/ Center Stack Module
F11 USB
F12 – Fuses Usage
F13 –
F14 Glove Box F15 –
F16 –
F17 Remote Function Actuator
F18 Front Trunk Release
F19 Intelligent Battery Sensor
F20 Exterior Lighting Module 1 F21 Exterior Lighting Module 3
F22 Exterior Lighting Module 4
F23 Body Control Module 2
F24 Exterior Lighting Module 6
F25 Amplifier
F26 Automatic Occupant Sensing/Electric Park
Brake
F27 Video Processing Module
F28 Right Headlamp
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Chevrolet Corvette Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
15342622) - 2022 - CRC - 5/4/21
258 Vehicle Care
FusesUsage
10 Engine Control Module/ Air Conditioning
11 –
12 Lithium Ion Battery Module
13 Active Fuel Management
14 Seat Fan 15 –
16 Exterior Lighting Module
17 Instrument Panel Cluster/Shifter Interface
Board/Transmission
Control Module/
Electronic Brake Control
Module
18 Engine Control Module
19 –
20 Sensing and Diagnostic Module/Inside Rear
View Mirror
21 Exhaust Valve Solenoid Fuses
Usage
22 Fuel Pump/Fuel Tank Zone Module
23 Tonneau Left
24 Tonneau Right 25 Convertible Top Right
26 Convertible Top Left 27 Electronic Suspension Control
28 –
29 CGM
30 O2 Sensor 31 O2 Sensor/Engine Oil/ Canister Purge/Active
Fuel Management
32 Ignition Even
33 Ignition Odd
34 Engine Control Module 1 35 Engine Control Module/ Mass Air Flow Sensor/
O2 Sensor/Air
Conditioning
36 – Fuses
Usage
37 Canister Vent
38 Latch Control Module
39 Right Window Switch/ Door Lock
40 Left Window Switch/ Door Lock
41 –
42 Engine Control Module 2
43 –
44 Air Conditioning Clutch 45 –
46 –
47 –
48 –
49 Auxiliary Cooling Fan Right
50 –
51 –
52 –
53 Starter Solenoid
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Chevrolet Corvette Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
15342622) - 2022 - CRC - 5/4/21
Vehicle Care 269
message come on at each ignition cycle
until the problem is corrected. Some of the
conditions that can cause these to come
on are:
.One of the road tires has been replaced
with the spare tire. The spare tire does
not have a TPMS sensor. The malfunction
light and the DIC message should go off
after the road tire is replaced and the
sensor matching process is performed
successfully. See "TPMS Sensor Matching
Process" later in this section.
.The TPMS sensor matching process was
not done or not completed successfully
after rotating the tires. The malfunction
light and the DIC message should go off
after successfully completing the sensor
matching process. See "TPMS Sensor
Matching Process" later in this section.
.One or more TPMS sensors are missing or
damaged. The malfunction light and the
DIC message should go off when the
TPMS sensors are installed and the sensor
matching process is performed
successfully. See your dealer for service.
.Replacement tires or wheels do not match
the original equipment tires or wheels.
Tires and wheels other than thoserecommended could prevent the TPMS
from functioning properly. See
Buying
New Tires 0272.
.Operating electronic devices or being near
facilities using radio wave frequencies
similar to the TPMS could cause the TPMS
sensors to malfunction.
If the TPMS is not functioning properly, it
cannot detect or signal a low tire pressure
condition. See your dealer for service if the
TPMS malfunction light and DIC message
come on and stay on.
Tire Fill Alert (If Equipped)
This feature provides visual and audible
alerts outside the vehicle to help when
inflating an underinflated tire to the
recommended cold tire pressure.
When the low tire pressure warning light
comes on: 1. Park the vehicle in a safe, level place.
2. Set the parking brake firmly.
3. Place the vehicle in P (Park).
4. Add air to the tire that is underinflated. The turn signal lamp will flash.
When the recommended pressure is
reached, the horn sounds once. If the tire
being inflated is a front tire, then the front turn signal lamp closest to the tire
being inflated will stop flashing and
briefly turn solid. If the tire being
inflated is a rear tire, then the rear turn
signal lamp closest to the tire being
inflated will stop flashing.
Repeat these steps for all underinflated tires
that have illuminated the low tire pressure
warning light.
{Warning
Overinflating a tire could cause the tire
to rupture and you or others could be
injured. Do not exceed the maximum
pressure listed on the tire sidewall. See
Tire Sidewall Labeling 0261 and
Vehicle Load Limits 0186.
If the tire is overinflated by more than
35 kPa (5 psi), the horn will sound multiple
times and the turn signal lamp will continue
to flash for several seconds after filling
stops. To release and correct the pressure,
while the turn signal lamp is still flashing,
briefly press the center of the valve stem.
When the recommended pressure is reached,
the horn sounds once.
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Chevrolet Corvette Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
15342622) - 2022 - CRC - 5/4/21
272 Vehicle Care
1.6 mm (1/16 in) or less of tread remaining.
SeeTire Inspection 0270 and
Tire Rotation 0270 for additional
information.
The rubber in tires ages over time. This also
applies to the spare tire, if the vehicle has
one, even if it is never used. Multiple factors
including temperatures, loading conditions,
and inflation pressure maintenance affect
how fast aging takes place. GM recommends
that tires, including the spare if equipped,
be replaced after six years, regardless of
tread wear. To identify the age of a tire, use
the tire manufacture date, which is the last
four digits of the DOT Tire Identification
Number (TIN) molded into one side of the
tire sidewall. The last four digits of the TIN
indicate the tire manufactured date. The
first two digits represent the week and the
last two digits, the year. For example, the
third week of the year 2020 would have a
4-digit DOT date of 0320. Week 01 is the
first full week (Sunday through Saturday) of
each year.
Vehicle Storage
Tires age when stored normally mounted on
a parked vehicle. Park a vehicle that will be
stored for at least a month in a cool, dry,
clean area away from direct sunlight to slow aging. This area should be free of grease,
gasoline, or other substances that can
deteriorate rubber.
Parking for an extended period can cause
flat spots on the tires that may result in
vibrations while driving. When storing a
vehicle for at least a month, remove the
tires or raise the vehicle to reduce the
weight from the tires.
Buying New Tires
GM has developed and matched specific
tires for the vehicle. The original
equipment tires installed were designed
to meet General Motors Tire
Performance Criteria Specification (TPC
Spec) system rating. When replacement
tires are needed, GM strongly
recommends buying tires with the same
TPC Spec rating.
GM's exclusive TPC Spec system
considers over a dozen critical
specifications that impact the overall
performance of the vehicle, including
brake system performance, ride and
handling, traction control, and tire
pressure monitoring performance. GM's
TPC Spec number is molded onto the
tire's sidewall near the tire size. If the
tires have an all-season tread design,
the TPC Spec number will be followed
by MS for mud and snow. See
Tire
Sidewall Labeling 0261 for additional
information.
GM recommends replacing worn tires in
complete sets of four. Uniform tread
depth on all tires will help to maintain
the performance of the vehicle. Braking
and handling performance may be
adversely affected if all the tires are not
replaced at the same time. If proper
rotation and maintenance have been
done, all four tires should wear out at
about the same time. However, if it is
necessary to replace only one axle set
of worn tires, place the new tires on
the rear axle. See Tire Rotation0270.
{Warning
Tires could explode during improper
service. Attempting to mount or
dismount a tire could cause injury or
(Continued)
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Vehicle Care 273
Warning (Continued)
death. Only your dealer or authorized
tire service center should mount or
dismount the tires.
{Warning
Mixing tires of different sizes (other
than those originally installed on the
vehicle), brands, tread patterns,
or types may cause loss of vehicle
control, resulting in a crash or other
vehicle damage. Use the correct size,
brand, and type of tire on all wheels.
{Warning
Using bias-ply tires on the vehicle
may cause the wheel rim flanges to
develop cracks after many miles of
driving. A tire and/or wheel could fail
suddenly and cause a crash. Use only
radial-ply tires with the wheels on
the vehicle. Winter tires with the same speed rating
as the original equipment tires may not
be available for H, V, W, Y and ZR
speed rated tires. Never exceed the
winter tires’
maximum speed capability
when using winter tires with a lower
speed rating.
If the vehicle tires must be replaced
with a tire that does not have a TPC
Spec number, make sure they are the
same size, load range, speed rating, and
construction (radial) as the original
tires.
The Tire and Loading Information label
indicates the original equipment tires
on the vehicle. See Vehicle Load Limits
0 186.
Different Size Tires and Wheels
If wheels or tires are installed that are a
different size than the original equipment
wheels and tires, vehicle performance,
including its braking, ride and handling
characteristics, stability, and resistance to
rollover may be affected. If the vehicle has
electronic systems such as antilock brakes,
rollover airbags, traction control, or electronic stability control, the
performance of these systems can also be
affected.
{Warning
If different sized wheels are used, there
may not be an acceptable level of
performance and safety if tires not
recommended for those wheels are
selected. This increases the chance of a
crash and serious injury. Only use GM
specific wheel and tire systems developed
for the vehicle, and have them properly
installed by a GM certified technician.
See Buying New Tires 0272 and
Accessories and Modifications 0229.
Uniform Tire Quality Grading
The following information relates to the
system developed by the United States
National Highway Traffic Safety
Administration (NHTSA), which grades
tires by treadwear, traction, and
temperature performance. This applies
only to vehicles sold in the United
States. The grades are molded on the
sidewalls of most passenger car tires.
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Vehicle Care 275
Wheel Alignment and Tire
Balance
The tires and wheels were aligned and
balanced at the factory to provide the
longest tire life and best overall
performance. Adjustments to wheel
alignment and tire balancing are not
necessary on a regular basis. Consider an
alignment check if there is unusual tire wear
or the vehicle is significantly pulling to one
side or the other. Some slight pull to the
left or right, depending on the crown of the
road and/or other road surface variations
such as troughs or ruts, is normal. If the
vehicle is vibrating when driving on a
smooth road, the tires and wheels may
need to be rebalanced. See your dealer for
proper diagnosis.
Road Imperfections/Crown Effects
The vehicle's precise steering and handling
make it very responsive to road surface
feedback. A slight pull may be felt in the
steering depending on the crown of the
road and/or other road surface variations
such as troughs or ruts. This is normal and
the vehicle does not require service.Tire Chatter/Hop
When driving at slow speeds and in very
tight turns, the vehicle may have tire
chatter/hop. This is normal and the vehicle
does not require service.
Wheel Replacement
Replace any wheel that is bent, cracked,
or badly rusted or corroded. If wheel nuts
keep coming loose, the wheel, wheel bolts,
and wheel nuts should be replaced. If the
wheel leaks air, replace it. Some aluminum
wheels can be repaired. See your dealer if
any of these conditions exist.
Your dealer will know the kind of wheel that
is needed.
Each new wheel should have the same
load-carrying capacity, diameter, width,
offset, and be mounted the same way as
the one it replaces.
Replace wheels, wheel bolts, wheel nuts,
or Tire Pressure Monitor System (TPMS)
sensors with new GM original equipment
parts.
{Warning
Using the wrong replacement wheels,
wheel bolts, or wheel nuts can be
dangerous. It could affect the braking and
handling of the vehicle. Tires can lose air
and cause loss of control, resulting in a
crash. Always use the correct wheel,
wheel bolts, and wheel nuts for
replacement.
Caution
The wrong wheel can also cause
problems with bearing life, brake cooling,
speedometer or odometer calibration,
headlamp aim, bumper height, vehicle
ground clearance, and tire or tire chain
clearance to the body and chassis.
Used Replacement Wheels
{Warning
Replacing a wheel with a used one is
dangerous. How it has been used or how
far it has been driven may be unknown.
(Continued)