engine CHEVROLET DYNASTY 1993 Service Manual

ENGINE VACUUM SCHEMATICÐ2.5L MPI FLEXIBLE FUEL AA-BODY
Ä EMISSION CONTROL SYSTEMS 25 - 7

ENGINE VACUUM SCHEMATICÐ2.2L TURBO III
25 - 8 EMISSION CONTROL SYSTEMS Ä

ENGINE VACUUM SCHEMATICÐ3.0L, AUTOMATIC TRANSAXLE, ALL WITHOUT ABS AND AA, AG, AJ, AP, WITH ABS
Ä EMISSION CONTROL SYSTEMS 25 - 9

ENGINE VACUUM SCHEMATICÐ3.0L, AUTOMATIC TRANSAXLE, AC BODY WITH ABS
25 - 10 EMISSION CONTROL SYSTEMS Ä

ENGINE VACUUM SCHEMATICÐ3.0L, MANUAL TRANSAXLE, AG, AJ, AP
Ä EMISSION CONTROL SYSTEMS 25 - 11

ENGINE VACUUM SCHEMATICÐ3.3L/3.8L AC, AY
25 - 12 EMISSION CONTROL SYSTEMS Ä

EVAPORATION CONTROL SYSTEM
The evaporation control system prevents the emis-
sion of fuel tank vapors into the atmosphere. When fuel
evaporates in the fuel tank, the vapors pass through
vent hoses or tubes to a charcoal canister. The canister
temporarily holds the vapors. The powertrain control
module (PCM) allows intake manifold vacuum to draw
vapors into the combustion chambers during certain
operating conditions. The PCM uses the canister purge
solenoid to regulate vapor flow. On 2.2L and 2.5L TBI, 3.3L, and 3.8L engines,
manifold vacuum purges the vapors at idle as well as
off idle. These engines use a bi-level purge system. The
system uses 2 sources of vacuum remove fuel vapors
from the canister. Turbo III engines use a tri-level canister purge sys-
tem. In this system, fuel vapors are drawn into the
engine through the throttle body and air cleaner. Fuel
vapors are drawn in at closed throttle, part throttle,
and wide open throttle (in boost). The 2.5L MPI (flexible fuel AA-Body) and 3.0L have
a duty cycle purge system. The powertrain control
module PCM controls vapor flow by operating the duty
cycle EVAP purge solenoid. Refer to Duty Cycle EVAP
Purge Solenoid in this section. The evaporative system uses specially manu-
factured hoses. If they need replacement, only
use fuel resistant hose.
PRESSURE RELIEF/ROLLOVER VALVE
All vehicles have a combination pressure relief and
rollover valve. The dual function valve relieves fuel
tank pressure. The valve also prevents fuel flow
through the fuel tank vent valve hoses if the vehicle
accidentally rolls over. All vehicles pass a 360É rollover. The pressure relief valve opens at a certain pressure.
When fuel tank pressure increases above the cali-
brated pressure, the valve opens to release fuel tank
vapors pressure. The evaporative (charcoal) canister
stores the vapors. For pressure relief/rollover valve
service, refer to the Fuel Tank section of Group 14.
EVAPORATIVE CANISTER
All vehicles use a sealed, maintenance free, evapora-
tive (charcoal) canister. The canister mounts to the
inner wheel well area of the engine compartment (Fig.
4 or Fig. 5). Fuel tank pressure vents into the canister. The
canister temporarily holds the fuel vapors until intake
manifold vacuum draws them into the combustion
chamber. The canister purge solenoid purges vapors
from the canister at predetermined intervals and en-
gine conditions.
CANISTER PURGE SOLENOIDÐEXCEPT 3.0L AND
2.5L MPI
The powertrain control module (PCM) operates the
canister purge solenoid (Fig. 6). During warm-up and
for a specified period after hot starts, the PCM
grounds the purge solenoid causing it to energize.
When the PCM grounds the solenoid, vacuum does
not reach the charcoal canister valve. When the engine reaches a specified operating tem-
perature and the time delay interval has occurred,
the PCM de-energizes the solenoid by turning off the
ground. When the PCM de-energizes the solenoid,
vacuum flows to the canister purge valve. Intake
manifold vacuum purges fuel vapors through the
throttle body. The PCM also energizes the purge so-
lenoid during certain idle conditions to update the
fuel delivery calibration.
DUTY CYCLE EVAP PURGE SOLENOID
Vehicles equipped with a 3.0L engine and the Flex-
ible Fuel AA-Body with the 2.5L MPI engine use a
duty cycle EVAP purge solenoid. The duty cycle
EVAP purge solenoid regulates the rate of vapor flow
from the EVAP canister to the throttle body. The
powertrain control module operates the solenoid.
Fig. 4 Evaporative CanisterÐExcept 3.0L and 2.5L MPI
Fig. 5 Evaporative CanisterÐ3.0L and 2.5L MPI
Ä EMISSION CONTROL SYSTEMS 25 - 13

During the cold start warm-up period and the hot
start time delay, the PCM does not energize the so-
lenoid. When de-energized, no vapors are purged.
The PCM de-energizes the solenoid during open loop
operation. The engine enters closed loop operation after it
reaches a specified temperature and the time delay
ends. During closed loop operation, the PCM ener-
gizes and de-energizes the solenoid approximately 5
to 10 times per second, depending upon operating
conditions. The PCM varies the vapor flow rate by
changing solenoid pulse width. Pulse width is the
amount of time the solenoid energizes. The PCM ad-
justs solenoid pulse width based on engine air flow. A rubber boot covers the duty cycle EVAP purge
solenoid. On 2.5L MPI flexible fuel AA-body vehicles,
the solenoid and bracket attach to the EVAP canister
mounting studs (Fig. 7). On vehicles with 3.0L en-
gines, the solenoid attaches to a bracket mounted to
the right engine mount (Fig. 8). The top of the sole-
noid has the word TOP on it. The solenoid will not
operate unless it is installed correctly.
PRESSURE-VACUUM FILLER CAP
CAUTION: Remove the fuel filler cap to relieve fuel
tank pressure. Remove the cap before disconnect-
ing fuel system components or servicing the fuel
tank.
A pressure-vacuum relief cap seals the fuel tank
(Fig. 9). Tightening the cap on the fuel filler tube
forms a seal between them. The relief valves in the
cap are a safety feature. They prevent possible exces-
sive pressure or vacuum in the tank. Excessive fuel
tank pressure could be caused by a malfunction in
the system or damage to the vent lines. The seal between the cap and filler tube breaks
when the cap is removed. Removing the cap breaks
the seal and relieves fuel tank pressure. If the filler cap needs replacement, only use a sim-
ilar unit.
Fig. 6 Canister Purge SolenoidÐExcept 3.0L and 2.5L MPI
Fig. 7 Duty Cycle EVAP Purge SolenoidÐ2.5L MPIFlexible Fuel AA-Body
Fig. 8 Duty Cycle EVAP Purge SolenoidÐ3.0L Engine
Fig. 9 Pressure Vacuum Filler Cap
25 - 14 EMISSION CONTROL SYSTEMS Ä

POSITIVE CRANKCASE VENTILATION (PCV)
SYSTEMS
Intake manifold vacuum removes crankcase vapors
and piston blow-by from the engine. The emissions pass
through the PCV valve into the intake manifold where
they become part of the calibrated air-fuel mixture.
They are burned and expelled with the exhaust gases.
The air cleaner supplies make up air when the engine
does not have enough vapor or blow-by gases. In this
system, fresh air does not enter the crankcase (Figs. 10,
11, 12, 13, 14, 15, and 16).
PCV VALVE TEST
WARNING: APPLY PARKING BRAKE AND/OR
BLOCK WHEELS BEFORE PERFORMING ANY TEST
OR ADJUSTMENT WITH THE ENGINE OPERATING. With the engine idling, remove the PCV valve
from its attaching point. If the valve is operating
properly, a hissing noise will be heard and a strong
vacuum felt when placing a finger over the valve in-
let (Fig. 17). With the engine off, the shake the
valve. The valve should rattle when shaken. Replace
the valve if it does not operate properly. Do not at-
tempt to clean the PCV valve.
Fig. 10 PCV ValveÐ2.5L TBI Engine
Fig. 11 PCV SystemÐ2.5L MPI (Flexible Fuel)
Fig. 12 PCV SystemÐTurbo III Engine
Fig. 13 PCV SystemÐ3.0L Engine
Ä EMISSION CONTROL SYSTEMS 25 - 15

CRANKCASE VENT FILTER
All engines have a crankcase vent filter. The filter
cleans outside air before it enters the PCV system.
On 2.5L engines, the filter mounts to the upper shell
assembly of the air cleaner. On 2.5L MPI (Flexible
Fuel AA-body) and Turbo III engines, the filter at-
taches to the inside of the filter element box, next to
the filter element. On 3.0L engines, it attaches to the
inside of the filter element box under the filter ele- ment. On the 3.3L engines, the filter mounts to the
bottom of the filter element box. Refer to Group 0 for
mileage intervals and service procedures.
Fig. 14 PCV ValveÐ3.0L Engine
Fig. 15 PCV System Fresh Air HoseÐ3.0L Engine
Fig. 16 PCV SystemÐ3.3L/3.8L Engines
Fig. 17 Typical PCV Test
25 - 16 EMISSION CONTROL SYSTEMS Ä