bonnet CHEVROLET DYNASTY 1993 Service Manual

AA-VEHICLE BODY COMPONENT SERVICE INDEX
page page
A-Pillar and Roof Rail Mouldings ............. 25
B-Pillar Trim Panel ....................... 25
Body Side Moulding and Applique ............ 24
Cowl Cover ............................. 13
Cowl Panel Trim and Scuff Plates ............ 25
Door Opening Weatherstrips ................ 24
Floor Carpet ............................ 30
Front Center Console ..................... 29
Front Door and Hinge ..................... 15
Front Door Belt Moulding and Weatherstrip ..... 17
Front Door Glass ........................ 17
Front Door Glass Channel and Run Weatherstrip . 18
Front Door Glass Run Lower Channel ......... 18
Front Door Latch ......................... 16
Front Door Side View Mirror ................ 17
Front Door Silencer and Water Shield ......... 15
Front Door Trim Panel .................... 14
Front Door Window Regulator/Manual ......... 18
Front Door Window Regulator/Power .......... 19
Front End Splash Shields .................. 13
Front Fender ............................ 14
Front Power Door Lock Actuator ............. 19
Front Seat Belts ......................... 27
Front Seats ............................. 28
Fuel Fill Door ........................... 36
Grille .................................. 11
Head Lining ............................. 30
Hood and Hinges ........................ 11
Hood Latch and Release Cable .............. 12
Outside Front Door Latch Release Handle ..... 16
Outside Rear Door Latch Release Handle ...... 21 Overhead Console
........................ 30
Quarter Extension Trim Panel ............... 27
Quarter Trim Panel ....................... 27
Rear Deck Filler Panel .................... 31
Rear Door and Hinge ..................... 20
Rear Door Belt Moulding and Weatherstrip ..... 22
Rear Door Glass ......................... 22
Rear Door Glass Run Weatherstrip ........... 22
Rear Door Glass Stationary Glass Module ..... 23
Rear Door Latch ......................... 21
Rear Door Silencer and Water Shield ......... 20
Rear Door Trim Panel ..................... 20
Rear Door Window Regulator/Manual ......... 23
Rear Door Window Regulator/Power .......... 23
Rear Power Door Lock Actuator ............. 22
Rear Seat Belts .......................... 28
Rear Seats ............................. 28
Rear Shelf Trim Panel ..................... 27
Rear Window Glass ...................... 32
Sun Roof Air Deflector .................... 31
Sun Roof Drain Tubes .................... 31
Sun Roof Weatherstrip .................... 31
Trunk Lid .............................. 33
Trunk Lid Hinge ......................... 34
Trunk Lid Latch .......................... 34
Trunk Lid Lock .......................... 34
Trunk Lid Luggage Rack ................... 35
Trunk Lid Torsion Bar ..................... 34
Trunk Lining ............................ 35
Trunk Opening Weatherstrip ................ 35
Vinyl Roof Bonnet ........................ 31
GRILLE
REMOVAL (FIG. 1)
(1) Raise hood to full up position.
(2) Remove hood safety catch release rod retainer
and separate rod from grille. (3) Remove grille end reinforcement attaching
bolts. (4) Remove nuts holding grille to hood.
(5) Separate grille from hood.
INSTALLATION
Reverse the preceding operation.
HOOD AND HINGES
HOOD REMOVAL (FIG. 2)
(1) Raise hood to full up position.
(2) Lift front edge of cowl cover on the right side of
the windshield washer bottle and disconnect the un-
der hood lamp wire connector. (3) Mark all bolt and hinge attachment locations
with a grease pencil or other suitable device to pro-
vide reference marks for installation. When install- ing hood, align all marks and secure bolts. The hood
should be aligned to 4 mm (0.160 in.) gap to the front
fenders and flush across the top surfaces along fend-
ers. (4) Remove the top hood to hinge attaching bolts
and loosen the bottom bolts until they can be re-
moved by hand.
Fig. 1 Grille Assembly
Ä AA-BODY 23 - 11

(11) Shift the front of head lining to one side to
pull head lining from behind B-pillar trim. Pull head
lining from behind other B-pillar trim. (12) Allow front of head lining to drop downward.
Slide head lining forward from behind quarter panel
trim. (13) Remove head lining from vehicle.
INSTALLATION
Reverse the preceding operation.
SUN ROOF WEATHERSTRIP
REMOVAL (FIG. 49)
(1) Remove sun roof sunshade and glass. Refer to
Owner's Manual for instructions. (2) Pull weatherstrip from pinch flange around sun
roof opening.
INSTALLATION
Reverse the preceding operation.
SUN ROOF AIR DEFLECTOR
REMOVAL (FIG. 49)
(1) Remove sun roof sunshade and glass. Refer to
Owner's Manual for instructions. (2) Disengage snap-on linkage at rear of air deflec-
tor in sun roof opening. (3) Remove screws holding air deflector to front of
sun roof opening.
INSTALLATION
Reverse the preceding operation.
SUN ROOF DRAIN TUBES
REMOVAL (FIG. 49)
(1) Remove head lining as necessary.
(2) Remove A-pillar or B-pillar trim covers as nec-
essary. (3) Remove cowl panel and sill plate trim as neces-
sary. (4) Disconnect effected drain tube from nipple at
sun roof opening. (5) Pull drain tube upward to remove from pillar
involved.
INSTALLATION
Reverse the preceding operation. Route the tube to
avoid kinks or puncture from sharp edges.
VINYL ROOF BONNET
REMOVAL (FIG. 50)
(1) Remove quarter panel trim covers.
(2) Remove head lining.
(3) Remove nuts holding transverse roof moulding
to roof panel and separate moulding from vehicle. (4) Remove nuts holding vinyl top bonnet to roof.
(5) Remove rear deck filler panel.
(6) Remove screws holding rear window opening
lower valance to body. (7) Disengage hook and loop fasteners holding vi-
nyl top bonnet to quarter panels. (8) Pull vinyl top bonnet away from top panel to
separate bonnet from anti-flutter sealer holding bon-
net to roof.
INSTALLATION
(1) Clean anti-flutter sealer from roof surface and
inside of vinyl roof bonnet. (2) Apply a 20 mm (0.75 in.) bead of anti-flutter
sealer across the roof panel at the mid point between
the front of the bonnet and rear of roof. (3) Apply a 20 mm (0.75 in.) by 150 mm (6 in.)
bead of anti-flutter sealer down each roof side panel
at mid point between the door opening and rear of
roof. (4) Place the bonnet into position on the roof panel
and align to proper fit. (5) Reverse the removal operation.
REAR DECK FILLER PANEL
REMOVAL (FIG. 51)
(1) Raise truck lid to full up position.
(2) Remove screws holding rear deck filler panel to
body in the front trunk opening gutter. (3) Close trunk lid, do not latch.
(4) Lift filler panel upward and separate from ve-
hicle.
Fig. 48 Head Lining
Ä AA-BODY 23 - 31

INSTALLATION
Reverse the preceding operation.
REAR WINDOW GLASS
REMOVAL (FIG. 52)
The rear window moulding often cannot be sal-
vaged after removal operation is completed. Verify
moulding availability from the parts supplier before
removing moulding. (1) Remove rear deck filler panel.
(2) Pull rear window moulding from between glass
and roof panel.
Fig. 49 Sun Roof
Fig. 50 Vinyl Roof Bonnet
Fig. 51 Rear Deck Filler Panel
23 - 32 AA-BODY Ä

(3) Remove interior trim as necessary to gain ac-
cess to rear window defogger wire connector and
ground screw, if equipped. (4) Remove vinyl roof bonnet, if equipped.
WARNING: WEAR EYE AND HAND PROTECTION
WHEN HANDLING SAFETY GLASS. PERSONAL IN-
JURY CAN RESULT.
CAUTION: Do not damage body or trim finish when
cutting out glass or applying fence primer. (5) Cut the urethane around the perimeter of the
rear window glass. Refer to Windshield section of
this group for proper procedures. (6) Separate the rear window from the vehicle.
INSTALLATION
(1) Prepare the work area, window fence, and glass
the same way as described in the Windshield section
of this group. (2) Place the fence spacers at the locations shown
(Fig. 52). (3) Apply a 10 mm (0.4 in.) bead of urethane
around the perimeter of the glass. (4) Install the glass in the same manner described
in the Windshield section of this group. (5) Install the rear window moulding in the gap
between the glass and the roof panel. (6) Secure moulding and glass in position with
suitable tape. Remove tape after urethane has cured. (7) Connect rear window defogger wiring. Install
interior trim and rear deck filler panel. (8) After urethane has cured, water test rear win-
dow to verify repair. Verify rear window defogger op-
eration, see Group 8N, Rear Window Defogger.
TRUNK LID
REMOVAL (FIG. 53)
(1) Raise trunk lid to full up position.
(2) Disconnect the trunk lamp wire connector.
(3) Mark all bolt and hinge attachment locations
with a grease pencil or other suitable device to pro-
vide reference marks for installation. When install-
ing trunk lid, align all marks and secure bolts. The
trunk lid should be aligned to 4 mm (0.160 in.) gap
to the quarter panels and flush across the top sur-
faces along quarter panels. (4) Remove the top trunk lid to hinge attaching
bolts and loosen the bottom bolts until they can be
removed by hand. (5) With assistance of a helper at the opposite side
of the vehicle to support the trunk lid, remove the
Fig. 52 Rear Window Glass
Ä AA-BODY 23 - 33

AC-VEHICLE BODY COMPONENT SERVICE INDEX
page page
A-Pillar and Roof Rail Mouldings ............. 46
B-Pillar Trim Panel ....................... 46
Body Mouldings .......................... 49
Cowl Panel Trim and Scuff Plates ............ 46
Door Frame Trim Moulding ................. 41
Front Door and Hinge ..................... 41
Front Door Glass ........................ 43
Front Door Latch ......................... 42
Front Door Trim Panel .................... 40
Front Door Water Shield ................... 41
Front Door Window Regulator ............... 42
Front End Splash Shields .................. 40
Front Seat Belts ......................... 47
Front Seats ............................. 48
Grille AC/C Body ......................... 38
Grille AC/D or AC/C-H Body ................ 37
Grille Extension Moulding .................. 37
Grille Opening Panel AC/C-Body ............. 38
Grille Opening Panel AC/D and AC/C-H Body . . . 37
Head Lining ............................. 45
Hood and Hinges ........................ 38
Hood Latch and Release Cable .............. 39
Hood Latch Release Cable ................. 39 Hood Ornament AC/C
..................... 38
Outside Door Handle ...................... 42
Overhead Console ........................ 45
Quarter Trim Panel ....................... 46
Rear Deck Filler Panel .................... 49
Rear Door and Hinge ..................... 44
Rear Door Frame Trim Moulding ............. 43
Rear Door Glass ......................... 45
Rear Door Glass Lift Plate and Guide Bar ..... 45
Rear Door Latch ......................... 44
Rear Door Outside Handle ................. 44
Rear Door Silencer and Water Shield ......... 43
Rear Door Trim Panel ..................... 43
Rear Door Window Regulator ............... 45
Rear Seat Belts .......................... 47
Rear Seats ............................. 49
Rear Shelf Trim Panel ..................... 47
Rear Window Glass ...................... 50
Side View Mirror Trim Cover ................ 41
Trunk Lid .............................. 50
Trunk Lid Hinge ......................... 51
Trunk Lid Torsion Bar ..................... 51
Vinyl Roof Bonnet ........................ 49
GRILLE AC/D or AC/C-H BODY
GRILLE REMOVAL (FIG. 1)
(1) Remove screws holding grille to grille opening
panel. (2) Separate grille from vehicle.
GRILLE INSTALLATION
Reverse the preceding operation.
GRILLE EXTENSION MOULDING
REMOVAL (FIG. 1)
(1) Raise vehicle and support on safety stands if
necessary. (2) Remove nuts holding moulding to grille open-
ing panel from behind fascia below headlamps. (3) Separate moulding from vehicle.
INSTALLATION
Reverse the preceding operation.
GRILLE OPENING PANEL AC/D and AC/C-H BODY
GRILLE OPENING PANEL REMOVAL (FIG. 2)
(1) Remove grille.
(2) Disconnect wire connectors from all front end
lighting. (3) Remove front end splash shields as necessary to
gain access to grille opening panel attaching nuts be-
hind front fenders. (4) Remove nuts holding grille opening panel to
front fenders. (5) Remove bolts holding grille opening panel to
center support brace behind grille. (6) Separate grille opening panel from vehicle.
GRILLE OPENING PANEL INSTALLATION
Reverse the preceding operation.
Fig. 1 GrilleÐAC/D Body
Ä AC-BODY 23 - 37

REAR SEATS
REAR SEAT CUSHION REMOVAL
(1) Remove bolts holding cushion to floor.
(2) Disconnect center occupant seat belts from
cushion. (3) Remove cushion from vehicle.
REAR SEAT CUSHION INSTALLATION
Reverse the preceding operation.
REAR SEAT BACK REMOVAL
(1) Remove rear seat cushion assembly.
(2) Remove bolts holding seat back to rear floor
kick-up. (3) Lift seat back upward to disengage upper hooks
from shelf support panel. (4) Separate seat back from vehicle.
REAR SEAT BACK INSTALLATION
Reverse the preceding operation.
BODY MOULDINGS
STICK-ON BODY SIDE MOULDING REMOVALAND INSTALLATION
(1) Warm the effected stick-on moulding and body
metal to approximately 38ÉC (100ÉF) using a suitable
heat lamp or heat gun. (2) Pull stick-on moulding from painted surface.
(3) Remove adhesive tape residue from painted
surface of vehicle. (4) If moulding is to be reused, Remove tape resi-
due from moulding. Clean back of moulding with Mo-
par t, Super Kleen solvent or equivalent. Wipe
moulding dry with lint free cloth. Apply new body
side moulding (two sided adhesive) tape to back of
moulding. (5) Clean body surface with Super Kleen solvent or
equivalent. Wipe surface dry with lint free cloth. (6) Apply a length of masking tape on the body,
parallel to the top edge of the moulding to use as a
guide, if necessary. (7) Remove protective cover from tape on back of
moulding. Apply moulding to body below the mask-
ing tape guide. (8) Remove masking tape guide and heat body and
moulding, see step one. Firmly press moulding to
body surface to assure adhesion.
FRONT WHEEL OPENING MOULDING REMOVAL
(1) Remove screws holding wheel opening mould-
ing to front fender. (2) Separate moulding from fender.
FRONT WHEEL OPENING MOULDINGINSTALLATION
(1) Position moulding in wheel opening and start
top center screw of wheel opening moulding. (2) Install screws around wheel opening.
REAR WHEEL OPENING MOULDING REMOVAL
(1) Remove screws holding wheel opening mould-
ing to quarter panel. (2) Separate wheel opening moulding from quarter
panel.
REAR WHEEL OPENING MOULDING INSTALLATION
(1) Position moulding in wheel opening and start
top center screw of wheel opening moulding. (2) Install screws around wheel opening.
VINYL ROOF BONNET
REMOVAL (FIG. 27)
(1) Remove quarter panel trim covers.
(2) Remove head lining.
(3) Remove nuts holding transverse roof moulding
to roof panel and separate moulding from vehicle. (4) Remove nuts holding vinyl top bonnet to roof.
(5) Remove rear deck filler panel.
(6) Remove screws holding rear window opening
lower valance to body. (7) Disengage hook and loop fasteners holding vi-
nyl top bonnet to quarter panel. (8) Pull vinyl top bonnet away from top panel to
separate bonnet from anti-flutter sealer holding bon-
net to roof.
INSTALLATION
(1) Clean anti-flutter sealer from roof surface and
inside of vinyl roof bonnet. (2) Apply a 20 mm (0.75 in.) bead of anti-flutter
sealer across the roof panel at the mid point between
the front of the bonnet and rear of roof. (3) Apply a 20 mm (0.75 in.) by 150 mm (6 in.)
bead of anti-flutter sealer down each roof side panel
at mid point between the door opening and rear of
roof. (4) Place the bonnet into position on the roof panel
and align to proper fit. (5) Reverse the removal operation.
REAR DECK FILLER PANEL
REMOVAL (FIG. 28)
(1) Raise truck lid to full up position.
(2) Remove screws holding rear deck filler panel to
body in the front trunk opening gutter. (3) Close trunk lid, do not latch.
(4) Lift filler panel upward and separate from ve-
hicle.
Ä AC-BODY 23 - 49

INSTALLATION
Reverse the preceding operation.
REAR WINDOW GLASS
REMOVAL (FIG. 29)
The rear window moulding often cannot be sal-
vaged after removal operation is completed. Verify
moulding availability from the parts supplier before
removing moulding. (1) Remove rear deck filler panel.
(2) Pull rear window moulding from between glass
and roof panel. (3) Remove interior trim as necessary to gain ac-
cess to rear window defogger wire connector and
ground screw, if equipped. (4) Remove vinyl roof bonnet, if equipped.
WARNING: WEAR EYE AND HAND PROTECTION
WHEN HANDLING SAFETY GLASS. PERSONAL IN-
JURY CAN RESULT.
CAUTION: Do not damage body or trim finish when
cutting out glass or applying fence primer. (5) Cut the urethane around the perimeter of the
back window glass. Refer to Windshield section of
this group for proper procedures. (6) Separate the rear window from the vehicle.
INSTALLATION
(1) Prepare the work area, window fence, and glass
the same way as described in the Windshield section
of this group. (2) Place fence spacers at the locations shown (Fig.
29). (3) Apply a 10 mm (0.4 in.) bead of urethane
around the perimeter of the glass. (4) Install the glass in the same manner described
in the Windshield section of this group. (5) Install the rear window moulding in the gap
between the glass and the roof panel. (6) Secure moulding and glass in position with
suitable tape. Remove tape after urethane has cured. (7) Connect rear window defogger wiring. Install
interior trim and rear deck filler panel. (8) After urethane has cured, water test rear win-
dow to verify repair. Verify rear window defogger op-
eration, see Group 8N, Rear Window Defogger.
TRUNK LID
REMOVAL (FIG. 30)
(1) Raise trunk lid to full up position.
(2) Disconnect the trunk lamp wire connector.
(3) Mark all bolt and hinge attachment locations
with a grease pencil or other suitable device to pro-
vide reference marks for installation. When install-
ing trunk lid, align all marks and secure bolts. The
trunk lid should be aligned to 4 mm (0.160 in.) gap
to the quarter panels and flush across the top sur-
faces along quarter panels. (4) Remove the top trunk lid to hinge attaching
bolts and loosen the bottom bolts until they can be
removed by hand. (5) With assistance of a helper at the opposite side
of the vehicle to support the trunk lid, remove the
bottom trunk lid to hinge attaching bolts. Separate
the trunk lid from the vehicle.
INSTALLATION
Reverse the preceding operation.
Fig. 27 Vinyl Roof BonnetÐTypical
Fig. 28 Rear Deck Filler PanelÐTypical
23 - 50 AC-BODY Ä

AY-VEHICLE BODY COMPONENT SERVICE INDEX
page page
A-Pillar and Roof Rail Mouldings ............ 143
B-Pillar Trim Panel ...................... 143
Body Mouldings ......................... 146
Cowl Panel Trim and Scuff Plates ........... 143
Door Frame Trim Moulding ................ 137
Front Door and Hinge .................... 137
Front Door Glass ........................ 139
Front Door Latch ........................ 138
Front Door Silencer and Water Shield ........ 137
Front Door Trim Panel .................... 136
Front Door Window Regulator .............. 138
Front End Splash Shields ................. 136
Front Seat Belts ........................ 144
Front Seats ............................ 145
Grille AY/P Body ........................ 133
Grille AY/S Body ........................ 133
Grille Opening Panel AY/P Body ............ 134
Grille Opening Panel AY/S Body ............ 134
Head Lining ............................ 142
Hood and Hinges ....................... 134
Hood Latch and Release Cable ............. 135
Hood Ornament AY/P-S .................. 134
Outside Door Handle ..................... 138
Overhead Console ....................... 142 Quarter Trim Panel
...................... 143
Rear Deck Filler Panel ................... 146
Rear Door and Hinge .................... 140
Rear Door Fixed Glass Outer Cover ÐAY-S Body ......................... 141
Rear Door Fixed Window Module ........... 142
Rear Door Frame Trim Moulding ............ 139
Rear Door Glass ........................ 141
Rear Door Glass Lift Plate and Guide Bar ..... 141
Rear Door Latch ........................ 140
Rear Door Outer CoverÐAY-P Body ......... 141
Rear Door Outside Handle ................ 140
Rear Door Silencer and Water Shield ........ 140
Rear Door Trim Panel .................... 139
Rear Door Window Regulator .............. 141
Rear Seat Belts ......................... 144
Rear Seats ............................ 145
Rear Shelf Trim Panel .................... 144
Rear Window Glass ...................... 147
Side View Mirror Trim Cover ............... 137
Trunk Lid .............................. 147
Trunk Lid Hinge ........................ 147
Trunk Lid Torsion Bar .................... 148
Vinyl Roof Bonnet ....................... 146
GRILLE AY/P BODY
REMOVAL (FIG. 1)
(1) Remove screws holding grille to opening panel.
(2) Push top of grille downward and pull forward.
(3) Separate grille from vehicle.
INSTALLATION
Reverse the preceding operation.
GRILLE AY/S BODY
REMOVAL (FIG. 2)
(1) Loosen hidden screws holding grille to grille
opening panel at corners of grille. The screws are
captured in a clearance hole covered by a bracket be-
hind the grille. (2) Pull grille forward from grille opening panel.
INSTALLATION
Reverse the preceding operation.
Fig. 1 GrilleÐAY/P Body
Fig. 2 GrilleÐAY/S Body
Ä AY-BODY 23 - 133

(3) Remove cushion from vehicle.
REAR SEAT CUSHION INSTALLATION
Reverse the preceding operation.
REAR SEAT BACK REMOVAL
(1) Remove rear seat cushion assembly.
(2) Remove bolts holding seat back to rear floor
kick-up. (3) Lift seat back upward to disengage upper hooks
from shelf support panel. (4) Separate seat back from vehicle.
REAR SEAT BACK INSTALLATION
Reverse the preceding operation.
BODY MOULDINGS
STICK-ON BODY SIDE MOULDING REMOVALAND INSTALLATION
(1) Warm the effected stick-on moulding and body
metal to approximately 38ÉC (100ÉF) using a suitable
heat lamp or heat gun. (2) Pull stick-on moulding from painted surface.
(3) Remove adhesive tape residue from painted
surface of vehicle. (4) If moulding is to be reused, Remove tape resi-
due from moulding. Clean back of moulding with Mo-
par, Super Kleen solvent or equivalent. Wipe
moulding dry with lint free cloth. Apply new body
side moulding (two sided adhesive) tape to back of
moulding. (5) Clean body surface with Mopar, Super Kleen
solvent or equivalent. Wipe surface dry with lint free
cloth. (6) Apply a length of masking tape on the body,
parallel to the top edge of the moulding to use as a
guide, if necessary. (7) Remove protective cover from tape on back of
moulding. Apply moulding to body below the mask-
ing tape guide. (8) Remove masking tape guide and heat body and
moulding, see step one. Firmly press moulding to
body surface to assure adhesion.
FRONT WHEEL OPENING MOULDING REMOVAL
(1) Remove screws holding wheel opening mould-
ing to front fender. (2) Separate moulding from fender.
FRONT WHEEL OPENING MOULDINGINSTALLATION
(1) Position moulding in wheel opening and start
top center screw of wheel opening moulding. (2) Install screws around wheel opening.
REAR WHEEL OPENING MOULDING REMOVAL
(1) Remove screws holding wheel opening mould-
ing to quarter panel. (2) Separate wheel opening moulding from quarter
panel.
REAR WHEEL OPENING MOULDING INSTALLATION
(1) Position moulding in wheel opening and start
top center screw of wheel opening moulding. (2) Install screws around wheel opening.
VINYL ROOF BONNET
REMOVAL (FIG. 30)
(1) Remove quarter panel trim covers.
(2) Remove head lining.
(3) Remove nuts holding transverse roof moulding
to roof panel and separate moulding from vehicle. (4) Remove nuts holding vinyl top bonnet to roof.
(5) Remove rear deck filler panel.
(6) Remove screws holding rear window opening
lower valance to body. (7) Disengage clips holding vinyl top bonnet to
quarter panel. (8) Pull vinyl top bonnet away from top panel to
separate bonnet from anti-flutter sealer holding bon-
net to roof.
INSTALLATION
(1) Clean anti-flutter sealer from roof surface and
inside of vinyl roof bonnet. (2) Apply a 20 mm (0.75 in.) bead of anti-flutter
sealer across the roof panel at the mid point between
the front of the bonnet and rear of roof. (3) Apply a 20 mm (0.75 in.) by 150 mm (6 in.)
bead of anti-flutter sealer down each roof side panel
at mid point between the door opening and rear of
roof. (4) Place the bonnet into position on the roof panel
and align to proper fit. (5) Reverse the removal operation.
REAR DECK FILLER PANEL
REMOVAL (FIG. 31)
(1) Raise truck lid to full up position.
(2) Remove screws holding rear deck filler panel to
body in the front trunk opening gutter. (3) Close trunk lid, do not latch.
(4) Lift filler panel upward and separate from ve-
hicle.
INSTALLATION
Reverse the preceding operation.
23 - 146 AY-BODY Ä

REAR WINDOW GLASS
REMOVAL (FIG. 32)
(1) Remove rear deck filler panel.
(2) Remove interior trim as necessary to gain ac-
cess to rear window defogger wire connector and
ground screw, if equipped. (3) Remove vinyl roof bonnet, if equipped.
WARNING: WEAR EYE AND HAND PROTECTION
WHEN HANDLING SAFETY GLASS. PERSONAL IN-
JURY CAN RESULT.
CAUTION: Do not damage body or trim finish when
cutting out glass or applying fence primer. (4) Cut the urethane around the perimeter of the
back window glass. Refer to Windshield section of
this group for proper procedures. (5) Separate the rear window from the vehicle.
INSTALLATION
(1) Prepare the work area, window fence, and glass
the same way as described in the Windshield section
of this group. (2) Place fence spacers at the locations shown (Fig.
32). (3) Apply a 10 mm (0.4 in.) bead of urethane
around the perimeter of the glass. (4) Install the glass in the same manner described
in the Windshield section of this group. (5) Install roof bonnet.
(6) Connect rear window defogger wiring. Install
interior trim and rear deck filler panel. (7) After urethane has cured, water test rear win-
dow to verify repair. Verify rear window defogger op-
eration, see Group 8N, Rear Window Defogger.
TRUNK LID
REMOVAL (FIG. 33)
(1) Raise trunk lid to full up position.
(2) Disconnect the trunk lamp wire connector.
(3) Mark all bolt and hinge attachment locations
with a grease pencil or other suitable device to pro-
vide reference marks for installation. When install-
ing trunk lid, align all marks and secure bolts. The
trunk lid should be aligned to 4 mm (0.160 in.) gap
to the quarter panels and flush across the top sur-
faces along quarter panels. (4) Remove the top trunk lid to hinge attaching
bolts and loosen the bottom bolts until they can be
removed by hand. (5) With assistance of a helper at the opposite side
of the vehicle to support the trunk lid, remove the
bottom trunk lid to hinge attaching bolts. Separate
the trunk lid from the vehicle.
INSTALLATION
Reverse the preceding operation.
TRUNK LID HINGE
REMOVAL
(1) Remove rear deck filler panel.
(2) Disconnect trunk lid lift torsion bars from
hinges. (3) Mark all attaching bolt, nut, and component lo-
cations with a suitable marking device. Use marks
as a reference when installing hinge. (4) Remove bolts holding trunk lid to hinge.
(5) Remove nuts and bolts holding hinge to closure
panel below rear window glass. (6) Separate hinge from vehicle.
Fig. 30 Vinyl Roof BonnetÐTypical
Fig. 31 Rear Deck Filler PanelÐTypical
Ä AY-BODY 23 - 147