cooling CHEVROLET EPICA 2006 1.G User Guide

Cooling System
When you decide it is safe to lift the hood, here is what
you will see:
A. Coolant Surge Tank with Pressure Cap
B. Electric Engine Cooling Fan{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
If the coolant inside the coolant surge tank is boiling,
do not do anything else until it cools down. The vehicle
should be parked on a level surface. Make sure that
the air conditioning is turned off.
The coolant level should be between the Minimum and
Maximum marks on the coolant surge tank when the
engine is cool.
If it is not, you may have a leak at the pressure cap
or in the radiator hoses, heater hoses, radiator, water
pump, or somewhere else in the cooling system.
5-24

{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them.
If you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine re, and you could be
burned. Get any leak xed before you drive
the vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fan is running.
If the engine is overheating, the fan should be running.
If it is not, your vehicle needs service.
Notice:Engine damage from running your engine
without coolant is not covered by your warranty.
How to Add Coolant to the Coolant
Surge Tank
Notice:This vehicle has a specic coolant ll
procedure. Failure to follow this procedure could
cause your engine to overheat and be severely
damaged.
If you have not found a problem yet, check to see if
coolant is visible in the surge tank. If coolant is visible
but the coolant level is not between the Minimum
and Maximum marks, add a 50/50 mixture of clean,
drinkable water and proper coolant at the coolant surge
tank, but be sure the cooling system, including the
coolant surge tank pressure cap, is cool before you
do it. SeeEngine Coolant on page 5-19for more
information.
5-25

If no coolant is visible in the surge tank, add coolant
as follows:
{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the coolant
surge tank pressure cap — even a little — they
can come out at high speed. Never turn the
cap when the cooling system, including the
coolant surge tank pressure cap, is hot. Wait
for the cooling system and coolant surge tank
pressure cap to cool if you ever have to turn
the pressure cap.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for
the proper coolant mixture. With plain water
or the wrong mixture, your engine could get
too hot but you would not get the overheat
warning. Your engine could catch re and you
or others could be burned. Use a 50/50 mixture
of clean, drinkable water and a proper coolant.
Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
5-26

{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
1. You can remove the coolant surge tank
pressure cap when the cooling system, including
the coolant surge tank pressure cap and upper
radiator hose, is no longer hot. Turn the pressure
cap slowly counterclockwise about two or
two and one-half turns.
If you hear a hiss, wait for that to stop. This will
allow any pressure still left to be vented out
the discharge hose.2. Then keep turning the
pressure cap slowly,
and remove it.
5-27

3. Fill the coolant surge tank with the proper mixture
to the Maximum mark on the coolant surge tank.
Wait about five minutes, then check to see if
the level is below the mark. If the level is below the
Maximum mark, add additional coolant to bring
the level up to the mark. Repeat this procedure until
the level remains constant at the Maximum mark
for at least five minutes.4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the
engine cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower than
the Maximum mark, add more of the proper mixture
to the coolant surge tank until the level reaches
the mark.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
See your dealer, if necessary.
5-28

{CAUTION:
Using the wrong replacement wheels, wheel
bolts, or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire or tire chain
clearance to the body and chassis.
SeeChanging a Flat Tire on page 5-61for more
information.
Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You cannot know how it has been
used or how far it has been driven. It could
fail suddenly and cause a crash. If you have
to replace a wheel, use a new GM original
equipment wheel.
Tire Chains
Notice:Use tire chains only where legal and
only when you must. Use only SAE Class “S” type
chains that are the proper size for your tires.
Install them on the front tires and tighten them as
tightly as possible with the ends securely fastened.
Drive slowly and follow the chain manufacturer’s
instructions. If you can hear the chains contacting
your vehicle, stop and retighten them. If the contact
continues, slow down until it stops. Driving too
fast or spinning the wheels with chains on will
damage your vehicle.
5-59

Fuses Usage
BLANK Not Used
LOW BEAM RT Right Side Headlamp Low Beam
LOW BEAM LT Left Side Headlamp Low Beam
INT LTS Interior Lamp
A/C Air Conditioning
HI BEAM
PASSINGHeadlamp Passing Light
HI BEAM Headlamp High Beam
FUELFuel Pump, Data Link
Connector (DLC)
ECM Ignition Coil
COOL FAN HI Electric Cooling Fan High Speed
BCM BATT Body Control Module (BCM)
IGN 1 Ignition Key (ACC, ON, START)
FOG LAMPS Fog Lamp Relay
STOP LAMPS Brake Switch
I/P FUSE BATT Instrument Panel Fuse BoxFuses Usage
ILLUM RT Illumination, Right Parking Lamp
FRT DEFOG Front Defogger
ILLUM LT Left Parking Lamp
HVAC BLWR Blower Motor
IGN 2 Ignition Key (ON, START)
FOG DIODE Fog Lamp Relay
HORN Horn
PWR/MIR Power Mirror
DRL Daytime Running Lamps
ENG 2Injector, Variable Induction
System (VIS), Electronic Exhaust
Gas Recirculation (EEGR),
Canister Purge Solenoid
ENG 1Oxygen Sensor, Generator,
Engine Control Module (ECM)
COOL FAN
LOWElectric Cooling Fan Low Speed
ABSElectronic Brake Control
Module (EBCM)
5-81

Fuses Usage
PWR/SEAT Front Power Seat
S/ROOF Sunroof
ECM 1Engine Control Module (ECM),
Transmission Control Module (TCM),
Engine Main Relay
SPARE Spare
SPARE Spare
SPARE Spare
SPARE Spare
SPARE Spare
PWR WNDW Power Window
FUSE PLR Fuse PullerRelays Usage
COOL FAN HI Electric Cooling Fan High Speed
A/C CMPRSR Air Conditioning Compressor
HEAD LAMP Headlamp
COOL FAN
CNTRLElectric Cooling Fan Control
FRT FOG Front Fog Lamp
HORN Horn
ILLUM LAMPS Taillamp
FUEL PUMP Fuel Pump
COOL FAN
LOWElectric Cooling Fan Low Speed
PWR WNDW Power Window
ENG MAINEngine Control Module (ECM),
Ignition Coil
5-82

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeePart D: Recommended Fluids
and Lubricants on page 6-25for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant 1.61 lbs 0.73 kg
Brake Fluid 0.53 qt 0.5 L
Cooling System 8.7 qt 8.2 L
Engine Oil with Filter 6.8 qt 6.4 L
Fuel Tank 16.6 gal 63.0 L
Transaxle, Automatic 7.8 qt 7.4 L
Wheel Nut Torque 81 lb ft 110Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.5L L6 (DOHC) L Automatic 0.030 inch (0.80 mm)
5-83

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using the Maintenance Schedule......................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-7
Long Trip/Highway Scheduled Maintenance......6-14
Part B: Owner Checks and Services................6-19
At Each Fuel Fill..........................................6-19
At Least Once a Month.................................6-19At Least Twice a Year...................................6-20
At Least Once a Year...................................6-20
Part C: Periodic Maintenance Inspections.........6-23
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-23
Exhaust System Inspection............................6-23
Fuel System Inspection..................................6-24
Engine Cooling System Inspection...................6-24
Throttle System Inspection.............................6-24
Brake System Inspection................................6-24
Part D: Recommended Fluids and
Lubricants................................................6-25
Part E: Maintenance Record...........................6-27
Section 6 Maintenance Schedule
6-1