CHEVROLET EXPRESS 1996 1.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine RECOMMENDED SAE VlSCOSlTV GRADE ENGINE OILS
FOR BEST FUEL ECONOMY AND COLD STARTING, SELECT THE LOWEST
SAE
VISCOSITY GRADE OIL FOR THE EXPECTED TEMPERATURE RANGE.
HOT
WEATHER
WOK
FOR MIS
SYMBOL
r
1-30 RED
COLD
WEATHER
DO NOT USE SAE 2OW-50 OR ANY OTHER GRADE OIL NOT RECOMMENDED
As shown in the chart, SAE 5W-30 is best for your
vehicle. However, you can use
SAE IOW-30 if it’s going
to be
0°F (-18°C) or above. These numbers on an oil
container show its viscosity,
or thickness. Do not use
other viscosity
oils, such as SAE 20W-50.
I NOTICE:
Use only engine oil with the American Petroleum
Institute Certified For Gasoline Engines
“Starburst” symbol. Failure
to use the
recommended oil can result in engine damage
not covered by your warranty.
GM Goodwrench@ oil meets all the requirements for
your vehicle.
Engine Oil Additives
Don’t add anything to your oil. Your GM dealer is ready
to advise if you think something should be added.
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Downloaded from www.Manualslib.com manuals search engine When to Change Engine Oil
See if any one of these is true for you:
0 Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
Most trips are through dusty areas.
0 You frequently tow a trailer or use a carrier on top of
your vehicle.
The vehicle is used for delivery service, police, taxi
Driving under these conditions causes engine oil to
break down sooner. If any one of these is true for your
vehicle, then you need to change your oil and filter
every
3,000 miles (5 000 km) or 3 months -- whichever
occurs first. or
other commercial application.
If done of them is true, change the oil and filter every
7,500 miles (12 500 km) or 12 months -- whichever
occurs first. Driving a vehicle with a fully warmed
engine under highway conditions causes engine oil to
break down slower.
What to Do with Used Oil
Did YOU know that used engine oil contains certain
elements that may be unhealthy for your skin and could
even cause cancer? Don’t let used oil stay on your skin
for very long. Clean your skin and nails with soap and
water,
or a good hand cleaner. Wash or properly throw
away clothing or rags containing used engine oil. (See
the manufacturer’s warnings about the use and disposal
of oil products.)
Used oil can be
a real threat to the environment. If you
change your own oil, be sure to drain all free-flowing oil
from the filter before disposal. Don’t ever dispose of oil
by putting it in the trash, pouring it
on the ground, into
sewers, or into streams
or bodies of water. Instead,
recycle it by taking
it to a place that collects used oil. If
you have a problem properly disposing
of your used oil,
ask your dealer, a service station or a local recycling
center for help.
6-14

Downloaded from www.Manualslib.com manuals search engine Air Cleaner Refer to the Maintenance Schedule to determine when to
replace the air filter and crankcase ventilation filter.
See “Scheduled Maintenance Services”
in the Index.
I
70 remove the air cleaner nlter:
loosen screw bolt to air induct hose
0 remove the three bolts
remove the full air cleaner housing
unsnap the three clips
Then
tilt the top cover up and back to expose the filter
element. Install a new filter element with
the folds in the
down position.
See “Normal Replacement Parts” for the proper filter
to use.
- CAUTAN:
Operating the engine with the air cleaner off can
cause you or others to be burned. The air cleaner
not only cleans the
air, it stops flame if the engine
backfires.
If it isn’t there, and the engine
backfires, you could be burned. Don’t drive with
it
off, and be careful working on the engine with
the air cleaner off.
I NOTICE: I
If the air cleaner is off, a backfire can cause a
damaging engine fire. And, dirt can easily get
into your engine, which will damage it. Always
have the air cleaner in place when you’re driving.
6-15

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid
level is when the engine oil is changed.
Change both the fluid and filter every
50,000 miles
(83
000 km) if the vehicle’s GVWR is over 8,600 or
if
the vehicle is mainly driven under one or more of
these conditions:
0 In heavy city traffic where the outside temperature
0 In hilly or mountainous terrain.
regularly reaches
90°F (32°C) or
higher.
0 When doing frequent trailer towing.
0 Uses such as found in taxi, police or delivery service.
If your vehicle’s
GVWR is not over 8,600 and you do
not use your vehicle under any
of these conditions, the
fluid and filter do
not require changing.
See “Scheduled Maintenance Services” in the Index.
How to Check
.Because this operation can be a little difficult, you
may choose to have this done at your GM dealer
Service Department.
If you do it yourself, be sure
to follow all the
instructions here, or you could get a false reading
on
the dipstick.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the
fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission
fluid.
6-16
-

Downloaded from www.Manualslib.com manuals search engine Wait at least 30 minutes before checking the
transmission fluid level if you have been driving:
0 When outside temperatures are above 90°F (32°C).
At high speed for quite a while.
0 In heavy traffic -- especially in hot weather.
0 While pulling a trailer.
To get the right reading, the fluid should be at normal
operating temperature, which is
180°F to 200°F
(82°C to 93°C).
Checking Transmission Fluid Hot
Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50°F
(10°C). If it's colder than 50°F (lO"C), drive the
vehicle in
DRIVE (D) until the engine temperature
gage moves and then remains steady for
10 minutes.
Then follow the hot check procedures.
Checking Transmission Fluid Cold
A cold check is made after the vehicle has been sitting
for eight hours or more with the engine
off and is
used only as
a reference. Let the engine run at idle for
five minutes if outside temperatures are
50°F (10°C) or
more. If it's colder than
50°F ( 10°C), you may have to
idle the engine longer. Should the fluid level be low
during a cold check, you
must perform a hot check
before adding fluid. This will give you
a more accurate
reading of the fluid level.
Checking the Fluid Hot or Cold
Park your vehicle on a level place. Keep the
engine running.
With the parking brake applied, place the shift lever
0 With your foot on the brake pedal, move the shift
in PARK (P).
lever through each gear range, pausing for about
three seconds
in each range. Then, position the shift
lever in
PARK (P).
Let the engine run at idle for three minutes or more.
- 6-17

Downloaded from www.Manualslib.com manuals search engine Then, without shutting off the engine, follow these steps:
1. Flip the handle up and then pull out the dipstick and
2. Push it back in all the way, wait three seconds and
wipe it
with a clean rag or paper towel.
then pull it back out again.
3.
4.
Check both sides of the dipstick, and read the lower
level. The fluid level must be in the
COLD area for a
cold check
or in the HOT area or cross-hatched area
for a hot check.
If the fluid level is in the acceptable range, push the
dipstick back in all
the way; then flip the handle
down
to lock the dipstick in place.
6-18

Downloaded from www.Manualslib.com manuals search engine How to Add Fluid Rear Axle
Refer to the Maintenance Schedule to determine what
kind
of transmission fluid to use. See “Recommended
Fluids and Lubricants” in the Index.
Add fluid only after checking the transmission fluid
HOT. (A COLD check is used only as a reference.) If
the fluid level is low, add only enough
of the proper
fluid to bring the
level up to the HOT area for a hot
check.
It doesn’t take much fluid, generally less than a
pint (0.5 L). Don ’t overjX. We recommend you use only
fluid labeled DEXRON@-111, because fluid with that
label is made especially for your automatic transmission.
Damage caused by fluid other than DEXRON-I11 is not
covered by your new vehicle warranty.
After adding fluid, recheck the fluid level as
described under
“How to Check.”
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often to check
the lubricant and when to change it. See
“Scheduled Maintenance Services” in
the Index.
How to Check Lubricant
If the level is below the
bottom
of the filler plug
hole, you’ll need to add
some lubricant. Add
enough lubricant
to raise
the level to the bottom of
the filler plug hole.
0 When the correct fluid level is obtained, push the
dipstick back
in all the way; then flip the handle
down to lock the dipstick in place.
What to Use
Refer to the Maintenance Schedule to determine what
kind
of lubricant to use. See “Recommended Fluids and
Lubricants” in the Index.
6-19

Downloaded from www.Manualslib.com manuals search engine Engine Coolant
The cooling system in your vehicle is filled with new
DEX-COOL
TM (orange-colored, silicate-free) engine
coolant. This coolant is designed to remain
in your
vehicle for 5 years or 100,000 miles ( 166 000 km),
whichever occurs first.
The following explains your cooling system and how
to
add coolant when it is low. If you have a problem with
engine overheating, see “Engine Overheating” in
the Index.
A 5060 mixture of water and the proper coolant for
your vehicle will:
0 Give freezing protection down to -34°F (-37°C).
Give boiling protection up to 265 “F ( 129 O C).
Protect against rust and corrosion.
0 Help keep the proper engine temperature.
Let the warning lights and gages work as they should.
NOTICE:
When adding coolant it is important that you use
DEX-COOL TM (orange-colored, silicate-free)
coolant meeting
GM Specification 6277M.
If silicated coolant is added to the system,
premature engine, heater core or radiator
corrosion may result. In addition, the engine coolant
will require change sooner -- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first.
6-20

Downloaded from www.Manualslib.com manuals search engine What to Use
Use a mixture of one-half
clean water (preferably
distilled) and one-half DEX-COOL
Rul (orange-colored,
silicate-free) antifreeze that meets
GM Specification
6277M, which won’t damage aluminum parts. Use
GM Engine Coolant Supplement (sealer) (GM Part
No. 3634621) with any complete coolant change. If you
use this mixture, you don’t need
to add anything else.
’/d CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mix will. Your vehicle’s coolant warning
system
is set for the proper coolant mix. With
plain water or the wrong mix, your engine could
’ get too hot but you wouldn’t get the overheat
warning. Your engine could catch fire and you or
others could be burned. Use
a 50/50 mix of clean
water and
DEX-COOL TM (orange-colored,
silicate-free) antifreeze.
6-21

Downloaded from www.Manualslib.com manuals search engine NOTICE:
If you use an improper coolant mix, your engine
could overheat and be badly damaged. The
repair cost wouldn't be covered by your
warranty.
Too much water in the mix can freeze
and crack the engine, radiator, heater core and
other parts.
If you have to add coolant more than four times a year,
have
your dealer check your cooling system.
NOTICE:
If you use the proper coolant, you don't have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.
Checking Coolant
When your engine is cold, the coolant level should be at
FULL COLD, or a little higher.
6-22