service interval CHEVROLET EXPRESS 1996 1.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine Tire Inspection and Rotation
Tires should be inspected every 6,000 to 8,000 miles
(10 000 to 13 000 km) for any signs of unusual wear. If
unusual wear is present, rotate your tires as soon as
possible and check wheel alignment. Also check for
damaged tires or wheels. See “When It’s Time for New
Tires” and “Wheel Replacement” later in this section for
more information. If your vehicle has dual rear wheels,
also see “Dual Tire Operation’’ later in this section.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle: The first
rotation is the most important. See “Scheduled
Maintenance Services” in the Index for scheduled
rotation intervals.
I FRT FRT
If your vehicle has single rear wheels, always use one of
the correct rotation patterns shown here when rotating
your tires.
II
If your vehicle has dual rear wheels, always use one of
the correct rotation patterns shown here when rotating
your tires.
When you install dual wheels, be sure the vent holes in
the inner and outer wheels on each side are lined
up.
After the tires have been rotated, adjust the front and
rear inflation pressures as shown on the
Certificationmire label. Make certain that all wheel nuts
are properly tightened. See “Wheel Nut Torque’’ in
the Index.
6-43

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
I Short Trip/City Definition -- Gasoline Engines
Follow the Short TripKity Maintenance Schedule if any
one of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
I
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
Most trips are through dusty areas.
You frequently tow a trailer or use a carrier on top of
You frequently tow a trailer or use a carrier on top of
your vehicle. (With some models, you should never
tow a trailer. See “Towing a Trailer” in
the Index.)
If the vehicle is used for delivery service, police, taxi
or other commercial application.
your vehicle.
One of the reasons you should
follow this schedule (f
you operate your vehicle under any of these conditions
is that these conditions cuuse engine oil to break
down soonex
Short Trip/City Intervals -- Gasoline Engines
Every
3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first).
Drive
Axle Service (or 3 months, whichever
occurs first).
1
At 6,000 Miles (10 000 km) -- Then Every
12,000 Miles
(20 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection,
if driving in dusty conditions. Shields and
Underhood Insulation Inspection (GVWR above
8,500 Ibs. only). Thermostatically Controlled Engine
Cooling Fan Check (or every
12 months, whichever
occurs first). Front Wheel Bearing Repack (or at each
brake relining, whichever occurs first).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR
or driven under severe conditions only).

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
I Short TripKity Intervals -- Gasoline Engines I
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or evezy
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
Positive Crankcase Ventilation (PCV) Valve Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule
on
the following pages.
Long WplHighway Definition -- ,asoline Engines 1
Follow this maintenance schedule only if none of the
conditions from the Short TripKity Maintenance
Schedule is true.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to break
down slowel:
7-5

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
-
I Long TripMighway Intervals -- Gasoline En 1,ong ‘lrip/Highn.ay Intervals -- Gasoline Engines
Every
7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
12 months, whichever occurs first).
Chassis Lubrication (or every
12 months, whichever
occurs first). Drive Axle Service.
At 7,500 Miles (12 500 km) -- Then Every
15,000 Miles (25
000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection (GVWR above
8,500 lbs. only). Thermostatically Controlled Engine
Cooling Fan Check (or every
12 months, whichever
occurs first).
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Air Cleaner Filter Replacement.
Front Wheel Bearing Repack (or at each brake
relining, whichever occurs first).
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
Positive Crankcase Ventilation
(PCV) Valve Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule on
the following pages.

Downloaded from www.Manualslib.com manuals search engine Short TripKity Maintenance Schedule -- Gasoline Engines I
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals.
Footnotes
The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure
to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion
of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
# Lubricate the front suspension, kingpin bushings,
steering linkage and rear driveline center splines.
** Drive axle service:
0
0
0
Locking Differential -- Drain fluid and refill at first
engine
oil change. At subsequent oil changes, check
fluid level and add fluid as needed. If driving in
dusty areas
or towing a trailer, drain fluid and refill
every
15,000 miles (25 000 km).
Standard Differential -- Check fluid level and add
fluid as needed at every oil change. If driving in
dusty areas
or towing a trailer, drain fluid and refill
every
15,000 miles (25 000 km).
More frequent lubrication may be required for
heavy-duty use.
7-7

Downloaded from www.Manualslib.com manuals search engine .Long Tripmighway Maintenance Schedule -- Gasoline Engines 1
The services shown in this schedule up to 100,000 miles
(166
000 km) should be performed after 100,000 miles
(166
000 km) at the same intervals.
Footnotes
f The U.S. Environmental Protection Agency or the
California Air Resources Board
has determined that the
failure
to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at
the indicated intervals and the maintenance
be recorded.
# Lubricate the front suspension, kingpin bushings,
steering linkage and rear driveline center splines.
** Drive axle service:
0
0
0
Locking Differential -- Drain fluid and refill at first
engine
oil change. At subsequent oil changes, check
fluid level and add fluid
as needed. If driving in
dusty areas or towing
a trailer, drain fluid and refill
every 15,000 miles (25
000 km).
Standard Differential
-- Check fluid level and add
fluid
as needed at every engine oil change. If driving
in dusty areas or towing a trailer, drain fluid and
refill every
15,000 miles (25 000 km).
More frequent lubrication may be required for
heavy-duty use.
7-30

Downloaded from www.Manualslib.com manuals search engine Part B: Owner Checks and Services
Listed below are owner checks and services which
should be performed at the intervals specified to help
ensure
the safety, dependability and emission control
performance
of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure
they are the proper ones, as shown
in Part
D.
At the First 100, 1,000 and 6,000 Miles
(160,1600 and 10 000 km)
For vehicles with dual wheels, check dual wheel nut
torque. For proper torque, see “Wheel Nut Torque” in
the Index.
At Each Fuel Fill
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. See “Engine Oil” in the Index .for
further details.
Engine Coolant Level Check
Check the engine coolant level and add the proper
coolant
mix if necessary. See “Engine Coolant” in the
Index for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the
windshield washer tank and add
the proper fluid if
necessary. See ”Windshield Waher Fluid” in the Index
for further details.
7-43

Downloaded from www.Manualslib.com manuals search engine Part E: Maintenance Record
After the scheduled services are performed, record the
date, odometer reading and who performed the service
in the boxes provided after. the maintenance interval. Any
additional information from “Owner Checks and
Services”
or “Periodic Maintenance” can be added on
the following record pages. Also, you should retain all
maintenance receipts. Your owner information portfolio
is
a convenient place to store them.
Maintenance Record
ODOMETER
DATE SERVICED
BY MAINTENANCE PERFORMED
READING
__ ~ -
7-51

Downloaded from www.Manualslib.com manuals search engine Locks Cylinders
................................... 7-44
Door
........................................ 2-3
Key Lock Cylinder Service
..................... 7-44
PowerDoor
.................................. 2-3
Rear Door Security
............................. 2-4
Sliding Door Child Security
...................... 2-4
Steering Column Lock Check
................... 7-46
LossofControl
................................ 4-12
Lubricants and Fluids
............................ 7-49
Lubrication Service,
Body ........................ 7-44
Maintenance. Normal Replacement Parts
........... 6-65
Maintenance Record
............................ 7-5 I
Maintenance Schedule ............................ 7- I
Long Tripmighway Definition ................... 7-5
Long Tripmighway Intervals
..................... 7-6
Owner Checks and Services
..................... 7-43
Periodic Maintenance Inspections
................ 7-47
Recommended Fluids and Lubricants
............. 7-49
Scheduled Maintenance Services
.................. 7-3
Short Trip/City Definition
....................... 7-4
Short Trip/City Intervals
........................ 7-4
Maintenance. Underbody
......................... 6-58
Maintenance When Trailer Towing
................. 4-37
Malfunction Indicator Lamp
...................... 2-50
ManualFrontSeat ............................... 1-1
Manual Mirror ................................. 2-40
Methanol
...................................... 6-3
Mirrors
....................................... 2-40
Convex Outside
.............................. 2-39 Inside
Daymight Rearview
..................... 2-39
Manual
..................................... 2-40
Power Remote Control
......................... 2-39
Visor Vanity
................................. 2-42
Model Reference
................................. vi
Mountain Roads ................................ 4-21
Multifunction Lever
............................. 2-29
MMT
......................................... 6-3
Neutral. Automatic Transmission
................. 2-18
New Vehicle Break-In
........................... 2-13
Nightvision
................................... 4-14
Noise Control System
............................ 6-9
Odometer
...... ........................... 2-45
Odometer. Trip
................................. 2-45
Off-Road Recovery 4-10
Oil. Engine
.................................... 6-11
Overheating Engine ............................. 5-10
Owner Checks and Services ....................... 7-43
Owner Publications. Ordering
...................... 8-9
~~
.............................
Paint Spotting. Chemical ........................ 6-58
Park Automatic Transmission
................. ...... 2-17
Shifting Into
................................. 2-21
Shifting
Out of ............................. 2-23
9-6