radiator CHEVROLET EXPRESS 1997 1.G User Guide

Downloaded from www.Manualslib.com manuals search engine NOTICE:
If you use an improper coolant mix, your engine
could overheat and be badly damaged. The
repair cost wouldn’t be covered by your
warranty.
Too much water in the mix can freeze
and crack the engine, radiator, heater core and
other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling
system.
1 NOTICE:
If you use the proper coolant, you don’t have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.
Checking Coolant
When your engine is cold, the coolant level should be at
FULL COLD, or a little higher.

Downloaded from www.Manualslib.com manuals search engine Adding Coolant
If you need more coolant, add the proper DEX-COOL@
coolant mixture at the coolant recovery tank.
I A CAUTION:
I
Thrning the radiator pressure cap when the
engine and radiator are hot can allow steam and
scalding liquids to blow out and burn
you badly.
With the coolant recovery tank, you
will almost
never have to add coolant at the radiator.
Never turn the radiator pressure cap
-- even a
little
-- when the engine and radiator are hot.
Add coolant mixture at the recovery tank, but be careful
not to spill it.
' A CAUTION:
I --
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Radiator Pressure Cap
The radiator pressure cap must be tightly installed with
the arrows
on the cap lined up with the overflow tube on
the radiator filler neck.
I NOTICE:
Your radiator cap is a pressure-type cap and
must be tightly installed to prevent coolant loss
and possible engine damage from overheating.
Be sure the arrows
on the cap line up with the
overflow tube on the radiator filler neck.

Downloaded from www.Manualslib.com manuals search engine Thermostat
Engine coolant temperature is controlled by a thermostat
in the engine cooling system. The thermostat stops the
flow of coolant through the radiator until the coolant
reaches a preset temperature.
When you replace your thermostat, an
AC@ thermostat
is recommended.
Power Steering Fluid
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise.
A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
How To Check Power Steering Fluid
When the engine compartment is cool, wipe the cap and
top
of the reservoir clean, then unscrew the cap and
wipe the dipstick with
a clean rag. Replace the cap and
completely tighten it. Then remove the cap again and
look at the fluid level on the dipstick.
The level should be at the
FULL COLD mark. If
necessary, add only enough fluid to bring the level up
to the mark.
To prevent brake fluid contamination never check or fill
the power steering reservoir with the master cylinder
cover
off.
What to Use
To determine what kind of fluid to use, see
“Recommended Fluids and Lubricants”
in the Index.
Always use the proper fluid. Failure
to use the proper
fluid can cause leaks and damage hoses and seals.
6-26

Downloaded from www.Manualslib.com manuals search engine Windshield Washer Fluid
What to Use
When you need windshield washer fluid, be sure to read
the manufacturer’s instructions before use. If you will be
operating your vehicle in an area where the temperature
may fall below freezing, use
a fluid that has sufficient
protection against freezing.
Adding Washer Fluid
Open the cap labeled WASHER FLUID. Add washer
fluid
until the tank is full.
NOTICE:
e
e
e
e
When using concentrated washer fluid,
follow the manufacturer’s instructions for
adding water.
Don’t mix water with ready-to-use washer
fluid. Water can cause the solution to freeze
and damage your washer fluid tank and
other parts of the washer system.
Also,
water doesn’t clean as well as washer fluid.
Fill your washer fluid tank only
three-quarters full when it’s very cold. This
allows
for expansion if freezing occurs,
which could damage the tank if it is
completely full.
Don’t use radiator antifreeze in your
windshield washer.
It can damage your
washer system and paint.

Downloaded from www.Manualslib.com manuals search engine Normal Replacement Parts
Engine VIN
Oil Filter
Air Cleaner Filter*
PCV Valve
Spark Plugs
Fuel Filter
Radiator Cap
*Replace with AC Ai
“VORTEC”4300
w
PF52
A9 17C
CV789C
41-932 GF48
1
RC36
“VORTEC”5000
r Filter, Part No. A917C and fi
Air Conditioning Refrigerant Capacity
M
PF1218
A917C
cv774c
4 1-932 GF48
1
RC36
or severe dua
NOTICE:
R-134A refrigerant is not compatible with R-12
refrigerant in an air conditioning system. R-12 in
an R-134A system
will cause compressor failure,
refrigerant oil sludge, or poor air conditioning
system performance. “VORTEC”5700
R
PF1218
A9 17C
cv774c
4 1-932
GF48
1
RC36
“VORTEC”7400
J
PF1218
A917C
cv774c
41-932 GF48
1
RC36
;ty conditions, use, AC Air Filter, Part No. 1236C.
TYPE QTY Front Only QTY Front and Rear
Refrigerant 3.00 Ibs. (1.36 kg) 4.875 Ibs. (2.2 1 kg)
R- 134A
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant,
be sure the proper refrigerant is used.
Tf you’re not sure, ask your GM dealer.

Downloaded from www.Manualslib.com manuals search engine I Short ’IYipKity Maintenance Schedule =- Gasoline Engines I
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
IJ’yo~1 do not use your vehicle under any of these
conditions, the.fluid
and.filter do not require changing.
0 Inspect Positive Crankcase Ventilation
(Pcv) valve.
An Emission Control Service.
I I I 1
DATE
SERVICED BY ACTUAL MILEAGE
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system
(or every
60 months since last service,
whichever occurs first). See “Engine
Coolant” in the Index for
what to use.
Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test cooling
system and pressure cap.
An Emission Control Service.
DATE SERVICED BY ACTUAL MILEAGE

Downloaded from www.Manualslib.com manuals search engine Long TripMighway Maintenance Schedule -- Gasoline Engines 1
100,000 Miles (166 000 km) (Continued)
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of these
conditions, thefluid andfilter do not require changing.
0 Inspect Positive Crankcase Ventilation
(Pcv) valve. An Emission Control Service.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system
(or every
60 months since last service,
whichever occurs first). See “Engine
Coolant”
in the Index for what to use.
Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test the
cooling system and pressure cap.
Arz Emission Control Service.
DATE SERVICED BY ACTUAL MILEAGE
7-44

Downloaded from www.Manualslib.com manuals search engine Part C: Periodic Maintenance
Inspections
Listed below 3Elnspections and services which should
be performed at least twice
a year (for instance, each
spring and fall). You should let your
GM dealer’s
service department or other qualified service center do
these
jobs. Make sure any necessary repairs are
completed at once.
Proper procedures to perform these services may be
found in a
GM service manual. See “Service and Owner
Publications’’ in the Index.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and
hoses for proper hook-up, binding, leaks,
cracks, chafing, etc.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which could
cause a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. See “Engine Exhaust” in
the Index.
Radiator and Heater Hose Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed.
Throttle Linkage Inspection
Inspect the throttle linkage for interference or binding,
and for damage or missing parts. Replace parts as
needed. Replace any cables that have high effort or
excessive wear.
Do not lubricate accelerator and
cruise control cables.

Downloaded from www.Manualslib.com manuals search engine Halogen Bulbs ................................ 6-32
Hazard Warning Flashers
.......................... 5-2
Head Restraints
................................. 1-5
Bulb Replacement ............................ 6-33
High/Low Beam Changer ...................... 2-34
OnReminder
................................ 2-40
Hearing Impaired. Customer Assistance
.............. 8-4
Heating
........................................ 3-7
High-Beam Headlamps
.......................... 2-34
Highway Hypnosis
.............................. 4-22
Hill and Mountain Roads
......................... 4-22
Hitches. Trailer
................................. 4-33
Hood
Checking Things Under
......................... 6-7
Prop
........................................ 6-8
Release
...................................... 6-7
Horn
......................................... 2-32
Hydroplaning
.................................. 4- 18
Headlamps .................................... 2-39
Wiring
..................................... 6-59
Ignition Switch
................................ 2- 16
Inflation. Tire .................................. 6-42
Inside Daymight Rearview Mirror
................. 2-43
Inspections
.................................... 7-49
Brakesystem
................................ 7-50
Exhaust Systems
............................. 7-49
Radiator and Heater Hose
...................... 7-49
RearAxle
................................... 7-50
Ignition Transmission
Lock Check
................. 7-47 Steering
.................................... 7-49
Suspension
.................................. 7-49
Throttle Linkage
.............................. 7-49
Cleaning
.................................... 6-52
Cluster
..................................... 2-48
FuseBlock
.................................. 6-60
Interior Lamps
................................. 2-40
Brightness Control
............................ 2-38
.................................... J ack. . Tire 5-25
Jump Starting ................................... 5-3
Keyless Entry System
........................... 2-6
Keys
.......................................... 2-2
Labels 4-27
Certification
................................. 4-27
Certification/Tire
............................. 4-27
Service Parts Identification
..................... 6-58
Tire-Loading Information
...................... 4-27
Vehicle Identification Number
................... 6-58
Dome
...................................... 2-40
Interior
..................................... 2-40
OnReminder
................................ 2-40
Panel
....................................... 2-40
Underhood
.................................. 2-42
Lalnps
........................................ 2-38
Leaving
Your Vehicle with the Engine Running ....... 2-26
Lighter
....................................... 2-45

Downloaded from www.Manualslib.com manuals search engine Paint Spotting. Chemical ........................ 6-56
Park Automatic Transmission
....................... 2-24
Shifting Out of
............................... 2-27
AtNight
.................................... 2-15
Brake
...................................... 2-23
Brake Mechanism Check
....................... 7-48
Lots
....................................... 2-15
OverThingsThatBurn
........................ 2-27
With a Trailer
................................ 4-37
Passenger Position
.............................. 1-25
Passenger Temperature Control
..................... 3-5
Passing
....................................... 4-12
Periodic Maintenance Inspections
.................. 7-49
Power
Antenna Mast Care
............................ 3-28
DoorLocks
................................... 2-5
Option Fuses
................................ 6-60
Remote Control Mirror
........................ 2-43
Seat
......................................... 1-3
Steering ..................................... 4-9
Steering Fluid
................................ 6-26
Windows
................................... 2-29
Power Seat
Pregnancy. Use of Safety Belts
.................... 1-24
Problems on the Road
............................ 5-1
Publications. Service and Owner ................... 8-1 1
Shifting Into ................................. 2-24
Parking Radiator
..................................... 5-19
Radiator Pressure Cap
............................ 6-25
Radio Reception
................................ 3-26
Radios
......................... 3.9.3.11.3.13. 3.18
Rain. Driving In
................................ 4-16
Reading Lamps
................................ 2-41
Rear Axle
....................................... 6-22
Door Security Locks
........................... 2-5
Outside Seat Position
.......................... 1-32
Seatpassengers
.............................. 1-32
Towing
..................................... 5-11
Rearview Mirror
................................ 2-43
Reclining Front Seatbacks
......................... 1-3
Recommended Fluids and Lubricants
............... 7-51
Recovery Tank. Coolant
.......................... 5-16
Refrigerants. Air Conditioning
.................... 6-67
Remote Compact Disc Player
..................... 3-22
Replacement Bulbs
...................................... 6-68
Parts
....................................... 6-67
Wheel
...................................... 6-47
Replacing Safety Belts
........................... 1-52
Reporting Safety Defects
......................... 8-10
Restraints
Checking
................................... 1-52
Child
....................................... 1-40
Head
........................................ 1-5
System Check
................................ 7-46
Reverse. Automatic Transmission
.................. 2-21
Replacing Parts After
a Crash
................... 1-52
9-7