check engine CHEVROLET EXPRESS 1997 1.G Service Manual

Downloaded from www.Manualslib.com manuals search engine Fuels in Foreign Countries (Gasoline Engines)
If you plan on driving in another country outside the
United States
or Canada, the proper fuel may be hard to
find. Never use leaded gasoline or any other fuel not
recommended in the previous text on fuel. Costly repairs
caused by use of improper fuel wouldn’t be covered by
your warranty.
To check on fuel availability, ask an auto club, or
contact a major oil company that does business in the
country where you’ll be driving.
You can also write us at the following address for
advice. Just tell us where you’re going and give your
Vehicle Identification Number (VIN).
General Motors International Product Center 1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Filling Your Tank
r
A CAUTION:
Gasoline vapor is highly flammable. It burns
violently, and that can cause very bad injuries.
Don’t smoke if you’re near gasoline or refueling
your vehicle. Keep sparks, flames and smoking
materials away from gasoline.
6-5

Downloaded from www.Manualslib.com manuals search engine When you put the cap back on, turn it to the right
(clockwise) until you hear
a clicking sound. Make sure
you fully install the cap.
NOTICE:
If you need a new cap, be sure to get the right
type. Your dealer can get one for you. If you get
the wrong type, it may not fit
or have proper
venting, and your fuel tank and emissions system
might be damaged.
Checking Things Under the Hood
To open the hood, first
pull this handle inside the
vehicle.
It is just in front of
the driver’s side door frame
near the floor.

Downloaded from www.Manualslib.com manuals search engine Among those acts presumed to constitute tampering are
the acts listed below.
Insulation:
Removal of the noise shields or underhood insulation.
Engine:
Removal or rendering engine speed governor (if
equipped) inoperative so as to allow engine speed to
exceed manufacturer specifications.
Fan and Drive:
0 Removal of fan clutch (if equipped) or rendering
Removal of the fan shroud (if equipped).
Air Intake:
clutch inoperative.
Removal of the air cleaner silencer.
Reversing the air cleaner cover.
Exhaust:
Removal of the muffler and/or resonator.
0 Removal of the exhaust pipes and exhaust pipe clamps.
Engine Oil (Gasoline Engine)
If your vehicle has a diesel engine, see “Engine Oil
(Diesel Engine)” in the Diesel Engine Supplement.
It’s a good idea to check your engine oil every time
you
get fuel. In order to get an accurate reading, the oil must
be warm and
the vehicle must be on level ground.
Turn off the engine and give
the oil a few minutes to
drain back into the oil
pan.
If you don’t, the oil
dipstick might not show
the actual level.

Downloaded from www.Manualslib.com manuals search engine Checking Engine Oil
Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
When to Add Oil
If the oil is at or below the ADD mark, then you’ll need
to add at least one quart
of oil. But you must use the
right kind. This part explains what kind
of oil to use. For
crankcase capacity, see “Capacities and Specifications”
in the Index.
I NOTICE:
Don’t add too much oil. If your engine has so
much oil that the oil level gets above the upper
mark that shows the proper operating range,
your engine could be damaged.

Downloaded from www.Manualslib.com manuals search engine Operating the engine with the air cleaner off
can cause you or others to be burned. The air
cleaner not only cleans the air,
it stops flame if
the engine backfires. If it isn’t there, and the
engine backfires, you could be burned. Don’t
drive with it
off, and be careful working on the
engine with the air cleaner off.
NOTICE:
If the air cleaner is off, a backfire can cause a
damaging engine fire. And, dirt can easily get
into your engine, which will damage it. Always
have the
air cleaner in place when you’re driving.
Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid
level is when the engine oil is changed.
Change both the fluid and filter every
50,000 miles
(83 000 km) if the vehicle’s GVWR is over 8,600 or
if the vehicle is mainly driven under one or more of
these conditions:
0 In heavy city traffic where the outside temperature
regularly reaches
90°F (32°C) or higher.
0 In hilly or mountainous terrain.
0 When doing frequent trailer towing.
0 Uses such as found in taxi, police or delivery service.
If your vehicle’s
GVWR is not over 8,600 and you do
not use your vehicle under any of these conditions, the
fluid and filter do not require changing.
See “Scheduled Maintenance Services”
in the Index.

Downloaded from www.Manualslib.com manuals search engine How to Check
Because this operation can be a little difficult, you
may choose to have this done at your GM dealership
Service Department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
NOTICE:
Too much or too little fluid can damage your
transmission.
Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission fluid.
Wait at least 30 minutes before checking the
transmission fluid level if you have been driving:
0 When outside temperatures are above 90°F (32°C).
0 At high speed for quite a while.
In heavy traffic -- especially in hot weather.
0 While pulling a trailer.
To get the right reading, the fluid should be at normal
operating temperature, which is 180°F to
200°F
(82°C to 93°C).
Checking Transmission Fluid Hot
Get the vehicle warmed up by driving about 15 maes
(24 km) when outside temperatures are above 50°F
(10°C). If it's colder than 50°F ( 10°C), drive the
vehicle
in DRIVE (D) until the engine temperature gage
moves and then remains steady for
10 minutes. Then
follow the
hot check procedures.
Checking Transmission Fluid Cold
A cold check is made after the vehicle has been sitting
for eight hours or more with the engine
off and is used
only as a reference. Let the engine run at idle for five
minutes
if outside temperatures are 50°F (10°C) or
more. If it's colder than
50°F (IOOC), you may have
to idle the engine longer. Should the fluid level be low
during a cold check, you
must perform a hot check
before adding fluid. This will give you
a more accurate
reading of the fluid level.

Downloaded from www.Manualslib.com manuals search engine Checking the Fluid Hot or Cold
0
0
0
0
Park your vehicle on a level place. Keep the
engine running.
With the parking brake applied, place
the shift lever
in PARK
(P).
With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds
in each range. Then, position the shift
lever in PARK
(P).
Let the engine run at idle for three minutes or more.
Then, without shutting off the engine, follow these steps:
A i
1. Flip the handle up and then pull out the dipstick and
wipe it with
a clean rag or paper towel.
2. Push it back in all the way, wait three seconds and
then pull
it back out again.

Downloaded from www.Manualslib.com manuals search engine 3. Check both sides of the dipstick, and read the lower
level. The fluid level must be in the COLD area for a
cold check or in the HOT area or cross-hatched area
for a hot check.
4. If the fluid level is in the acceptable range, push the
dipstick back in all the way; then flip the handle
down to lock the dipstick in place.
How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission fluid to use. See “Recommended
Fluids and Lubricants” in the Index.
Add fluid only after checking the transmission fluid
HOT. (A COLD check is used only as a reference.)
If the
fluid level is low, add only enough of the proper fluid to
bring the level up to the HOT area for a hot check. It
doesn’t take much fluid, generally less than one pint
(0.5 L). Don’t overfill.
NOTICE:
We recommend you use only fluid labeled
DEXRON@-111, because fluid with that label is
made especially for your automatic transmission. Damage caused
by fluid other than DEXRON-III
is not covered by your new vehicle warranty.
After adding fluid, recheck the fluid level as
described under “How to Check.”
0 When the correct fluid level is obtained, push the
dipstick back in all the way; then flip the handle
down to lock the dipstick in place.
6-21

Downloaded from www.Manualslib.com manuals search engine Rear Axle Engine Coolant
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant and when to change it. See
“Scheduled Maintenance Services” in the Index.
How to Check Lubricant
What to
Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See “Recommended Fluids and
Lubricants”
in the Index. The cooling
s stem
in your vehicle is filled with
DEX-COOL
8 engine coolant. This coolant is designed
to remain in your vehicle for
5 years or 150,000 miles
(240
000 km) whichever occurs first, if you add only
DEX-COOL’ extended life coolant.
The following explains your cooling system
and how to
add coolant when it is low. If you have a problem with
engine overheating,
see “Engine Overheating” in
the Index.
A 50/50 mixture of water and DEX-COOL@ coolant will:
0 Give freezing protection down to -34°F (-37°C).
0 Give boiling protection up to 265 “F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as
they should .

Downloaded from www.Manualslib.com manuals search engine NOTICE:
If you use an improper coolant mix, your engine
could overheat and be badly damaged. The
repair cost wouldn’t be covered by your
warranty.
Too much water in the mix can freeze
and crack the engine, radiator, heater core and
other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling
system.
1 NOTICE:
If you use the proper coolant, you don’t have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.
Checking Coolant
When your engine is cold, the coolant level should be at
FULL COLD, or a little higher.