radiator CHEVROLET EXPRESS 1998 1.G User Guide

Downloaded from www.Manualslib.com manuals search engine Adding Coolant
If you need more coolant, add the proper DEX-COOL'
coolant mixture at the coolant recovery tank.
I
Wrning the radiator pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. With the coolant recovery tank, you will
almost never have
to add coolant at the radiator.
Never turn the radiator pressure cap
-- even a
little
-- when the engine and radiator are hot.
Add coolant mixture at the recovery tank, but be careful
not to spill it.
A CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn
if the engine parts are hot
enough. Don't spill coolant on
a hot engine.
Radiator Pressure Cap
The radiator pressure cap must be tightly installed with
the arrows
on the cap lined up with the overflow tube on
the radiator filler neck.
NOTICE:
Your radiator cap is a pressure-type cap and
must be tightly installed to prevent coolant loss
and possible engine damage from overheating.
Be sure the arrows on the cap line up with the
overflow tube on the radiator filler neck.
6-24

Downloaded from www.Manualslib.com manuals search engine Thermostat
Engine coolant temperature is controlled by a thermostat
in the engine cooling system. The thermostat stops the
flow
of coolant through the radiator until the coolant
reaches
a preset temperature.
When you replace your thermostat, an
AC@ thermostat
is recommended.
Power :ring !
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
How To Check Power Steering Fluid
When the engine compartment is cool, wipe the cap
and the top of the reservoir clean, then unscrew the
cap and wipe the dipstick with
a clean rag. Replace
the cap and completely tighten it.
Then remove the
cap again and look at the fluid level on the dipstick.
The level should be at the
FULL COLD mark. If
necessary, add only enough fluid to bring the level up
to the mark.
To prevent contamination of brake fluid, never check or
fill the power steering reservoir with the brake master
cylinder cover
off.
6-25

Downloaded from www.Manualslib.com manuals search engine Fuel Tank Capacity (Approximate)
TYPE QUANTITY
Standard Tank 31 Gallons (117.33 L)
Standard Tank 33 Gallons (124.90 L)
Optional Tank* 55 Gallons (208.18 L)
** 159”, 177” Wheelbase Vehicles Only.
MODEL TYPE
Passenger and Cargo
Cab and Chassis
Cab and Chassis
Normal Maintenance Replacement Parts
Engine “VORTEC”4300 “VORTEC”5000
VIN W M
Oil Filter PF52 PF1218
Air Cleaner Filter
* A917C A9 17C
PCV Valve CV789C cv774c
Spark
Plugs 4 1-932 4 1-932
Fuel Filter GF48
1 GF48 1
Radiator Cap RC36 RC36
“VORTEC”5700
R
PF1218
A917C
cv774c 4 1-932
GF48
1
RC36
“VORTEC”7400
J
PF1218 A917C
cv774c 4 1-932
GF48
1
RC36
* Replace with AC Air Filter, Part No. A917C and for severe dusty conditions, use AC Air Filter, Part No. 1236C.

Downloaded from www.Manualslib.com manuals search engine I Short TripKity Maintenance Schedule -- Gasoline Engines 1
100,000 Miles (166 000 km) (Continued)
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery service.
0 If you haven’t used your vehicle under severe service conditions listed
previously and, therefore, haven’t changed your automatic transmission fluid,
change both the fluid and filter.
An Emission Control Service.
0 Inspect Positive Crankcase Ventilation (PCV) valve.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See “Engine Coolant”
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
cooling system and pressure cap.
An Emission Control Service.
MILEAGE
7-26

Downloaded from www.Manualslib.com manuals search engine Long Tripmighway Maintenance Schedule -- Gasoline Engines I
0 Change automatic transmission fluid and filter if the vehicle’s GVWR is
over
8600 lbs. or if the vehicle is mainly driven under one or more of
these conditions:
- In heavy city traffic where the outside temperature regularly reaches 90 OF
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery service.
previously and, therefore, haven’t changed your automatic transmission fluid,
change both the fluid and filter.
An Emission Control Service.
(32°C) or higher.
0 If you haven’t used your vehicle under severe service conditions listed
0 Inspect Positive Crankcase Ventilation (PCV) valve.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See “Engine Coolant” in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
the cooling system and pressure cap.
An Emission Control Service.
DATE I
I MILEAGE ACTUAL I SERVICEDBY: [

Downloaded from www.Manualslib.com manuals search engine Part C: Periodic Main A !n: Ice
Inspections
Listed below are inspections and services which should
be performed at least twice a year (for instance, each
spring and fall).
You should let your dealer’s service
department or other qualified service center do these
jobs. Make sure any necessary repairs are completed
at once.
Proper procedures to perform these services may be
found in
a service manual. See “Service and Owner
Publications” in the Index.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs
of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system.
Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the floor pan or could
let exhaust fumes into the vehicle. See “Engine
Exhaust” in the Index.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the outside
of the radiator and air conditioning condenser. To help
ensure proper operation, a pressure test
of the cooling
system and pressure cap is recommended at least once
a year.
7-42

Downloaded from www.Manualslib.com manuals search engine Off-Road Recovery ............................. 4- 1 1
Oil. Engine .................................... 6-12
Overheating Engine
............................. 5- 1 1
Owner Checks and Services ....................... 7-38
Owner Publications. Ordering
................ 8- 1 1. 8- I2
Paint Spotting. Chemical
........................ 6-58
Park Automatic Transmission
....................... 2-21
Shifting Into
................................. 2-25
Shifting Out of
............................... 2-28
AtNight
.................................... 2-15
Brake ...................................... 2-24
BrakeMechanismCheck
....................... 7-41
Over Things That Burn
........................ 2-29
With a Trailer
................................ 4-36
Passenger Position
.............................. 1-26
Passing
................................... 4-11
Passlock
..................................... 2-16
Periodic Maintenance Inspections
.................. 7-42
Power
Antenna Mast Care
............................ 3-27
DoorLocks
................................... 2-5
Remote Control Mirror
........................ 2-45
Seat
......................................... 1-3
Steering
..................................... 4-8
Steering Fluid
................................ 6-25
Windows
................................... 2-31
Pregnancy. Use
of Safety Belts .................... 1-25
Parking
Lots
....................................... 2-16
8 *.
Problems on the Road ............................ 5-1
Publications. Service and Owner
.............. 8- 1 1. 8- 12
Radiator
..................................... 5-18
Radiator Pressure Cap ........................... 6-24
Radio Reception
................................ 3-23
Radios
.......................... 3-7.3-9.3-11. 3- 16
Rain. Driving In
................................ 4-15
Reading Lamps
................................ 2-43
Rear Axle
....................................... 6-21
Door Security Locks
........................... 2-5
Outside Seat Position
.......................... 1-34
Seatpassengers
.............................. 1-34
Towing
..................................... 5-11
Rear Air Conditioning and Rear Heater
............... 3-5
Rear Heater Controls (without Air Conditioning)
....... 3-4
Rear Passenger Temperature Control
................. 3-5
Rear Safety Belt Comfort Guides
.................. 1-37
Rearview Mirror
................................ 2-45
Reclining Front Seatbacks
......................... 1-3
Recommended Fluids and Lubricants
............... 7-44
Recovery Tank. Coolant
.......................... 5-16
Refrigerants. Air Conditioning
.................... 6-70
Remote Compact Disc Player
..................... 3-20
Replacement Bulbs
...................................... 6-66
Parts
....................................... 6-69
Wheel
...................................... 6-49
Replacing Safety
Belts ........................... 1-62
Reporting Safety Defects
.................... 8- 10. 8- 1 1
9-7