CHEVROLET EXPRESS 2002 Owners Manual

4-42 Trailer Wiring Harness
The optional heavy-duty trailer wiring package is a
seven
-wire harness assembly. The four-wire portion of
the harness assembly is stored under the vehicle, along
the driver's side rear corner of the frame rail. The
three
-wire portion of the harness assembly is stored
in a frame pocket under the rear of the vehicle, on the
driver's side. The heavy
-duty trailer wiring harness
has a 30
-amp feed wire. Both harnesses come without
connectors and should be wired by a qualified electrical
technician. The technician can use the following color
code chart when connecting the wiring harness to
your trailer.Four
-Wire Harness

Light Green: Back
-up lamps

Brown: Parking lamps

Yellow: Left stoplamp and turn signal

Dark Green: Right stoplamp and turn signal
Three
-Wire Harness

Dark Blue: Use for electric trailer brakes
(seven
-wire harness only)

Orange: Trailer accessory (seven
-wire harness only)

White (heavy gage): Ground wire
Securely attach the harness to the trailer, then tape or
strap it to your vehicle's frame rail. Be sure you leave it
loose enough so the wiring doesn't bend or break, but
not so loose that it drags on the ground. Store the
harness in its original place. Wrap the harness together
and tie it neatly so it won't be damaged.

5-
5-1
Section 5 Problems on the Road
Here you'll find what to do about some problems that can occur on the road.
5
-2 Hazard Warning Flashers
5
-2 Other Warning Devices
5
-3 Jump Starting
5
-9 Towing Your Vehicle
5
-10 Engine Overheating (Gasoline Engine)5
-12 Cooling System (Gasoline Engine)
5
-20 Engine Fan Noise
5
-20 If a Tire Goes Flat
5
-21 Changing a Flat Tire
5
-36 If You're Stuck: In Sand, Mud, Ice or Snow

5-2
Hazard Warning Flashers
Your hazard warning flashers let you warn others. They
also let police know you have a problem. Your front and
rear turn signal lamps will flash on and off.
The hazard warning flasher
button is located at the top
of the steering column.
Your hazard warning flashers work no matter what
position your key is in, and even if the key isn't in.
Press the button to make the front and rear turn signal
lamps flash on and off. Press the button again to turn the
flashers off.
When the hazard warning flashers are on, your turn
signals won't work.
Other Warning Devices
If you carry reflective triangles, you can use them to
warn others. Set one up at the side of the road about
300 feet (100 m) behind your vehicle.

5-3
Jump Starting
If your battery has run down, you may want to use
another vehicle and some jumper cables to start your
vehicle. Be sure to follow the steps below to do it safely.
CAUTION:
Batteries can hurt you. They can be
dangerous because:

They contain acid that can burn you.

They contain gas that can explode or ignite.

They contain enough electricity to
burn you.
If you don't follow these steps exactly, some or all
of these things can hurt you.
NOTICE:
Ignoring these steps could result in costly
damage to your vehicle that wouldn't be covered
by your warranty.
The ACDelco battery in your vehicle has a
built
-in hydrometer. Do not charge, test or
jump start the battery if the hydrometer looks
clear or light yellow. Replace the battery when
there is a clear or light yellow hydrometer and a
cranking complaint.
Trying to start your vehicle by pushing or pulling
it won't work, and it could damage your vehicle.

5-4
1. Check the other vehicle. It must have a 12-volt
battery with a negative ground system.
NOTICE:
If the other system isn't a 12-volt system with a
negative ground, both vehicles can be damaged.
If you have a vehicle with a diesel engine with
two batteries (or more) you should know before you
begin that, especially in cold weather, you may not
be able to get enough power from a single battery in
another vehicle to start your diesel engine.
If your vehicle has more than one battery, use the
battery that's closer to the starter
-- this will reduce
electrical resistance.2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren't touching
each other. If they are, it could cause a ground
connection you don't want. You wouldn't be able to
start your vehicle, and the bad grounding could
damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake firmly on both vehicles involved in
the jump start procedure. Put an automatic
transmission in PARK (P) or a manual transmission
in NEUTRAL before setting the parking brake.
NOTICE:
If you leave your radio on, it could be badly
damaged. The repairs would not be covered by
your warranty.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or in the accessory power outlet. Turn off the
radio and all lamps that aren't needed. This will
avoid sparks and help save both batteries. And it
could save your radio!

5-5
4. Open the hoods and locate the batteries. Find the
positive (+) and negative (
-) terminal locations on
each vehicle. You should always use the remote
negative (
-) jump starting terminal provided
instead of any other engine or body part for the
ground connection.
CAUTION:
Using a match near a battery can cause battery
gas to explode. People have been hurt doing this,
and some have been blinded. Use a flashlight if
you need more light.
Be sure the battery has enough water. You don't
need to add water to the ACDelco
battery
installed in every new GM vehicle. But if a battery
has filler caps, be sure the right amount of fluid is
there. If it is low, add water to take care of that
first. If you don't, explosive gas could be present.
Battery fluid contains acid that can burn you.
Don't get it on you. If you accidentally get it in
your eyes or on your skin, flush the place with
water and get medical help immediately.

5-6
CAUTION:
Fans or other moving engine parts can injure you
badly. Keep your hands away from moving parts
once the engine is running.
5. Check that the jumper cables don't have loose or
missing insulation. If they do, you could get a shock.
The vehicles could be damaged, too.
Before you connect the cables, here are some basic
things you should know. Positive (+) will go to
positive (+) or to a remote positive (+) terminal if
the vehicle has one. Negative (
-) will go to a heavy,
unpainted metal engine part or to a remote
negative (
-) terminal if the vehicle has one.
Don't connect positive (+) to negative (
-) or you will
get a short that would damage the battery and maybe
other parts, too. And don't connect the negative (
-)
cable to the negative (
-) terminal on the dead battery
because this can cause sparks.
6. Connect the red positive (+) cable to the positive (+)
terminal of the dead battery. Use a remote
positive (+) terminal if the vehicle has one.

5-7
7. Don't let the other end
touch metal. Connect it
to the positive (+)
terminal of the good
battery. Use a remote
positive (+) terminal if
the vehicle has one.8. Now connect the black
negative (
-) cable to the
negative (
-) terminal of
the good battery. Use a
remote negative (
-)
terminal if the vehicle
has one.
Don't let the other end touch anything until the next
step. The other end of the negative (
-) cable doesn't
go to the dead battery. It goes to a heavy, unpainted
metal engine part or to a remote negative (
-) terminal
on the vehicle with the dead battery.

5-8
9. Connect the other end of the negative (-) cable to
the remote negative (
-) jump starting terminal.
Remove the cap before using it.10. Now start the vehicle with the good battery and run
the engine for a while.
11. Try to start the vehicle with the dead battery.
If it won't start after a few tries, it probably
needs service.
NOTICE:
Damage to your vehicle may result from
electrical shorting if jumper cables are removed
incorrectly. To prevent electrical shorting, take
care that they don't touch each other or any
other metal. The repairs wouldn't be covered by
your warranty.

5-9
Jumper Cable Removal
A. Heavy, Unpainted Metal Engine Part or Remote
Negative (
-) Terminal
B. Good Battery or Remote Positive (+) and Remote
Negative (
-) Terminals
C. Dead Battery or Remote Positive (+) TerminalTo disconnect the jumper cables from both vehicles,
do the following:
1. Disconnect the black negative (
-) cable from the
vehicle that had the dead battery.
2. Disconnect the black negative (
-) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the
other vehicle.
5. Return the remote negative (
-) cap to the
original position.
Towing Your Vehicle
Consult your dealer or a professional towing service
if you need to have your disabled vehicle towed. See
ªRoadside Assistanceº in the Index. If you want to
tow your vehicle behind another vehicle for recreational
purposes (such as behind a motorhome), see
ªRecreational Vehicle Towingº in the Index.