CHEVROLET EXPRESS CARGO VAN 2004 1.G Owners Manual

Be careful not to spill fuel. Clean fuel from painted
surfaces as soon as possible. SeeCleaning the Outside
of Your Vehicle on page 5-95. When lling the tank
do not overll by squeezing in much more fuel after the
pump shuts off.
When you put the fuel cap back on, turn it to the right
(clockwise) until you hear a clicking sound. Make
sure you fully install the cap. The diagnostic system can
determine if the fuel cap has been left off or improperly
installed. This would allow fuel to evaporate into the
atmosphere. SeeMalfunction Indicator Lamp on
page 3-34.
Notice:If you need a new fuel cap, be sure to get
the right type. Your dealer can get one for you.
If you get the wrong type, it may not t properly.
This may cause your malfunction indicator lamp to
light and may damage your fuel tank and emissions
system. SeeMalfunction Indicator Lamp on
page 3-34.Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the gasoline vapor.
You can be badly burned and your vehicle
damaged if this occurs. To help avoid injury to
you and others:
Dispense gasoline only into approved
containers.
Do not ll a container while it is inside a
vehicle, in a vehicle’s trunk, pickup bed or
on any surface other than the ground.
Bring the ll nozzle in contact with the
inside of the ll opening before operating
the nozzle. Contact should be maintained
until the lling is complete.
Do not smoke while pumping gasoline.
5-9

Checking Things Under
the Hood
{CAUTION:
Things that burn can get on hot engine parts
and start a re. These include liquids like fuel,
oil, coolant, brake uid, windshield washer and
other uids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
Hood Release
To open the hood, do the following:
1. Pull this handle inside
the vehicle. It is located
in front of the driver’s
side door frame
near the oor.
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2. Then go to the front of the vehicle and lift up the
secondary hood release underneath the middle of
the hood.
3. Lift the hood.4. Release the hood prop
from its retainer and put
the hood prop into the
slot in the hood hinge
on the driver’s side.
If your vehicle has an underhood lamp, it will
automatically come on and stay on until the hood is
closed.
Before closing the hood, be sure all of the ller caps are
on properly. Then lift the hood to relieve pressure on
the hood prop. Remove the hood prop from the
slot in the hood and return the prop to its retainer. Then
let the hood down and close it rmly.
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Engine Compartment Overview
When you lift the hood, you’ll see these items:
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A. Battery. SeeBattery on page 5-42.
B. Radiator Pressure Cap. SeeRadiator Pressure Cap
on page 5-25.
C. Coolant Recovery Tank. SeeCooling System on
page 5-28.
D. Transmission Fluid Dipstick. SeeAutomatic
Transmission Fluid on page 5-19.
E. Engine Oil Fill. SeeEngine Oil on page 5-13.
F. Engine Oil Dipstick. SeeEngine Oil on page 5-13.
G. Air Filter Restriction Indicator. SeeEngine Air
Cleaner/Filter on page 5-18.
H. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-18.
I. Power Steering Reservoir. SeePower Steering Fluid
on page 5-36.
J. Brake Master Cylinder. SeeBrakes on page 5-39.
K. Windshield Washer Fluid. SeeWindshield Washer
Fluid on page 5-38.Engine Oil
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don’t, the oil
dipstick might not show the actual level.
Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
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When to Add Engine Oil
If the oil is at or below the cross-hatched area at the tip
of the dipstick, then you will need to add at least one
quart of oil. But you must use the right kind. This section
explains what kind of oil to use. For engine oil
crankcase capacity, seeCapacities and Specications
on page 5-106.
Notice:Do not add too much oil. If your engine has
so much oil that the oil level gets above the
cross-hatched area that shows the proper operating
range, your engine could be damaged.SeeEngine Compartment
Overview on page 5-12for
the location of the
engine oil ll cap.
Be sure to add enough oil to put the level somewhere in
the proper operating range. Push the dipstick all the
way back in when you are through.
What Kind of Engine Oil to Use
Look for two things:
GM6094M
Your vehicle’s engine requires oil meeting GM
Standard GM6094M. You should look for and use
only an oil that meets GM Standard GM6094M.
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SAE 5W-30
As shown in the viscosity chart, SAE 5W-30 is best
for your vehicle. However, if it is going to be 0°F
(–18°C) or above and SAE 5W-30 is not available,
you may use SAE 10W-30.
These numbers on an oil container show its
viscosity, or thickness. Do not use other viscosity
oils such as SAE 20W-50.
Oils meeting these
requirements should also
have the starburst
symbol on the container.
This symbol indicates
that the oil has been
certied by the American
Petroleum Institute (API).
You should look for this information on the oil container,
and useonlythose oils that are identied as meeting
GM Standard GM6094M and have the starburst symbol
on the front of the oil container.
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Notice:Use only engine oil identied as meeting GM
Standard GM6094M and showing the American
Petroleum Institute Certied For Gasoline Engines
starburst symbol. Failure to use the recommended oil
can result in engine damage not covered by your
warranty.
GM Goodwrench
®oil meets all the requirements for
your vehicle.
If you are in an area of extreme cold, where the
temperature falls below−20°F (−29°C), it is
recommended that you use either an SAE 5W-30
synthetic oil or an SAE 0W-30 oil. Both will provide
easier cold starting and better protection for your engine
at extremely low temperatures.
Engine Oil Additives
Do not add anything to your oil. The recommended oils
with the starburst symbol that meet GM Standard
GM6094M are all you will need for good performance
and engine protection.
When to Change Engine Oil (GM Oil
Life System)
Your vehicle has a computer system that lets you know
when to change the engine oil and lter. This is based on
engine revolutions and engine temperature, and not on
mileage. Based on driving conditions, the mileage at
which an oil change will be indicated can vary
considerably. For the oil life system to work properly, you
must reset the system every time the oil is changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A Change Engine Oil light will come on.
Change your oil as soon as possible within the next two
times you stop for fuel. It is possible that, if you are
driving under the best conditions, the oil life system may
not indicate that an oil change is necessary for over a
year. However, your engine oil and lter must be
changed at least once a year and at this time the system
must be reset. Your dealer has GM-trained service
people who will perform this work using genuine GM
parts and reset the system. It is also important to check
your oil regularly and keep it at the proper level.
If the system is ever reset accidentally, you must change
your oil at 3,000 miles (5 000 km) since your last oil
change. Remember to reset the oil life system whenever
the oil is changed.
5-16

How to Reset the Change Engine Oil Light
The GM Oil Life System calculates when to change
your engine oil and lter based on vehicle use. Anytime
your oil is changed, reset the system so it can
calculate when the next oil change is required. If a
situation occurs where you change your oil prior to a
Change Engine Oil light being turned on, reset the
system.
To reset the Change Engine Oil light, do the following:
1. Turn the ignition key to RUN with the
engine off.
2. Fully press and release the accelerator pedal slowly
three times within ve seconds.
3. If the Change Engine Oil light ashes for ve
seconds, the system is reset.
4. Turn the key to LOCK.
If the Change Engine Oil light comes back on when you
start your vehicle, the engine oil life system has not
reset. Repeat the procedure. If it still does not reset, see
your dealer for service.
SeeChange Engine Oil Light on page 3-38.
What to Do with Used Oil
Used engine oil contains certain elements that may be
unhealthy for your skin and could even cause cancer.
Do not let used oil stay on your skin for very long. Clean
your skin and nails with soap and water, or a good
hand cleaner. Wash or properly dispose of clothing or
rags containing used engine oil. See the manufacturer’s
warnings about the use and disposal of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
lter before disposal. Never dispose of oil by putting it
in the trash, pouring it on the ground, into sewers, or into
streams or bodies of water. Instead, recycle it by
taking it to a place that collects used oil. If you have a
problem properly disposing of your used oil, ask
your dealer, a service station or a local recycling center
for help.
5-17

Engine Air Cleaner/Filter
SeeEngine Compartment
Overview on page 5-12for
the location of the
engine air cleaner/lter and
change indicator
(if equipped).
When to Inspect the Engine Air
Cleaner/Filter
If your vehicle is equipped with a lter change indicator
it will let you know when the lter needs to be
replaced. Inspect the air cleaner/lter restriction indicator
at every oil change and replace the lter when the
indicator tells you to. When the change indicator turns
black or is in the red/orange change zone, change
the lter and reset the indicator. Vehicles without
a change indicator, inspect the air cleaner/lter at every
oil change and replace at the rst oil change after
25,000 miles (40,000 km).
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/lter, remove the lter from
the vehicle and lightly shake lter to release loose dust
and dirt. If the lter remains caked with dirt, a new
lter is required.
To remove and reinstall the lter and reset the indicator
(if equipped), do the following:
The engine air cleaner/lter is located near the center of
the engine compartment.
1. Unhook the retainer clips and remove the cover.
5-18