service CHEVROLET EXPRESS CARGO VAN 2004 1.G Owner's Manual

Notice:If you keep driving your vehicle with this
light on, after a while, your emission controls
may not work as well, your fuel economy may not
be as good, and your engine may not run as
smoothly. This could lead to costly repairs that may
not be covered by your warranty.
Notice:Modications made to the engine,
transmission, exhaust, intake, or fuel system of
your vehicle or the replacement of the original tires
with other than those of the same Tire Performance
Criteria (TPC) can affect your vehicle’s emission
controls and may cause this light to come on.
Modications to these systems could lead to costly
repairs not covered by your warranty. This may
also result in a failure to pass a required Emission
Inspection/Maintenance test.
This light should come on, as a check to show you it is
working, when the ignition is on and the engine is
not running. If the light does not come on, have it
repaired. This light will also come on during a
malfunction in one of two ways:
Light Flashing— A misre condition has been
detected. A misre increases vehicle emissions
and may damage the emission control system on
your vehicle. Diagnosis and service may be
required.
Light On Steady— An emission control system
malfunction has been detected on your vehicle.
Diagnosis and service may be required.
If the Light Is Flashing
The following may prevent more serious damage to
your vehicle:
Reducing vehicle speed
Avoiding hard accelerations
Avoiding steep uphill grades
If you are towing a trailer, reduce the amount of
cargo being hauled as soon as it is possible
If the light stops ashing and remains on steady, see “If
the Light Is On Steady” following.
If the light continues to ash, when it is safe to do so,
stop the vehicle. Find a safe place to park your vehicle.
Turn the key off, wait at least 10 seconds and restart
the engine. If the light remains on steady, see “If
the Light Is On Steady” following. If the light is still
ashing, follow the previous steps, and see your dealer
for service as soon as possible.
3-35

A reading in the low pressure zone may be caused by a
dangerously low oil level or other problem causing
low oil pressure. Check your oil as soon as possible.
{CAUTION:
Do not keep driving if the oil pressure is low.
If you do, your engine can become so hot that
it catches re. You or others could be burned.
Check your oil as soon as possible and have
your vehicle serviced.
Notice:Lack of proper engine oil maintenance may
damage the engine. The repairs would not be
covered by your warranty. Always follow the
maintenance schedule in this manual for changing
engine oil.
Change Engine Oil Light
This light is displayed
when the engine oil needs
to be changed.
If your vehicle has a V8 engine and this light is ashing,
it indicates that the oil level is low.
When this light is on steady, it indicates the oil needs to
be changed soon.
Once the engine oil has been changed, the change
engine oil light must be reset. Until it is reset, the light
will be displayed when the engine is on. For more
information on resetting the system, seeEngine Oil on
page 5-13.
3-38

Reduced Engine Power Light
If the check engine and
reduced engine power
lights are on, the throttle
may be disabled and
a noticeable reduction in
the vehicle’s performance
may occur.
If the reduced engine power light is on, but there is no
reduction in performance, proceed to your destination.
The performance may be reduced the next time
the vehicle is driven. The vehicle may be driven at a
reduced speed while the reduced engine power light is
on, but acceleration and speed may be reduced.
Anytime the check engine light stays on, the vehicle
should be taken to an authorized GM dealer as soon as
possible for service.
Daytime Running Lamps Indicator
Light
You have this light on the
instrument panel. It will
light whenever the DRL are
on. It is also a reminder
to turn on your headlamps
when driving at night.
Tow/Haul Mode Light
This message is displayed
when the tow/haul mode
has been activated.
For more information, see “Tow/Haul Mode” inTowing a
Trailer on page 4-38.
3-40

To adjust both tone controls and both speaker controls
to the middle position, rst end out of audio mode
by pressing another button, causing the radio to perform
that function, or by waiting ve seconds for the display
to return to time of day. Then press and hold AUDIO for
more than two seconds until you hear a beep. CEN
will appear on the display.
Adjusting the Speakers (Balance/Fade)
AUDIO:To adjust the balance between the right
and the left speakers, press and release the AUDIO
button until BAL appears on the display. Then press and
hold the up or the down arrow to move the sound
toward the right or the left speakers.
To adjust the fade between the front and the rear
speakers, press and release AUDIO until FAD appears
on the display. Then press and hold the up or the
down arrow to move the sound toward the front or the
rear speakers.
To adjust balance or fade to the middle position, select
BAL or FAD. Then press and hold AUDIO for more
than two seconds until you hear a beep. L and a zero
or F and a zero will appear on the display.To adjust both tone controls and both speaker controls
to the middle position, rst end out of audio mode
by pressing another button, causing the radio to perform
that function, or by waiting ve seconds for the display
to return to time of day. Then press and hold AUDIO for
more than two seconds until you hear a beep. CEN
will appear on the display.
Radio Messages
CAL (Calibration):The audio system has been
calibrated for your vehicle from the factory. If CAL
appears on the display it means that the radio has not
been congured properly for your vehicle and must
be returned to the dealer for service.
LOC (Locked):This message is displayed when the
THEFTLOCK
®system has locked up. Take the vehicle
to the dealer for service.
If any error occurs repeatedly or if an error cannot be
corrected, contact your dealer.
3-45

To adjust both tone controls and both speaker controls
to the middle position, rst end out of audio mode
by pressing another button, causing the radio to perform
that function, or by waiting ve seconds for the display
to return to the time of day. Then press and hold
the AUDIO button for more than two seconds until you
hear a beep. CEN will appear on the display.
Radio Messages
CAL (Calibration):The audio system has been
calibrated for your vehicle from the factory. If CAL
appears on the display it means that the radio has not
been congured properly for your vehicle and must
be returned to the dealer for service.
LOC (Locked):This message is displayed when the
THEFTLOCK
®system has locked up. Take the vehicle
to the dealer for service.
If any error occurs repeatedly or cannot be corrected,
contact your dealer.
Playing a CD
Insert a CD partway into the slot, label side up. The
player will pull it in and the CD should begin playing. CD
will appear on the display. If you want to insert a CD
with the ignition off, rst press the eject button or
the RCL knob.If you insert a CD with the radio off and the ignition on,
it will start to play
If the ignition or radio is turned off, with a CD in the
player, it will stay in the player. When the ignition
or radio is turned on, the CD will start playing where it
stopped, if it was the last selected audio source.
As each new track starts to play, the track number will
appear on the display.
The CD player can play the smaller 3 inch (8 cm) single
CDs with an adapter ring. Full-size CDs and the
smaller CDs are loaded in the same manner.
If playing a CD-R the sound quality may be reduced
due to CD-R quality, the method of recording, the quality
of the music that has been recorded, and the way the
CD-R has been handled. There may be an increase
in skipping, difficulty in nding tracks, and/or difficulty in
loading and ejecting. If these problems occur try a
known good CD.
Do not add paper labels to CDs, they could get caught
in the CD player.
If an error appears on the display, see “CD Messages”
later in this section.
3-48

TRAF (Traffic):If TRAF appears on the display, the
tuned station broadcasts traffic announcements
and when a traffic announcement comes on the tuned
radio station you will hear it.
If the current tuned station does not broadcast traffic
announcements, press this button and the radio
will seek to a station that does. When the radio nds a
station that broadcasts traffic announcements, the
radio will stop and TRAF will be displayed. When a
traffic announcement comes on the tuned radio station
you will hear it. If no station is found, NO TRAF will
appear on the display.
If TRAF is on the display you can press the TRAF
button to turn of the traffic announcements.
Your radio will play the traffic announcement even if the
volume is low. Your radio will interrupt the play of a
cassette tape or CD if the last tuned station broadcasts
traffic announcements.
Radio Messages
CAL ERR (Calibration Error):Your audio system has
been calibrated for your vehicle from the factory. If
CAL ERR appears on the display it means that your
radio has not been congured properly for your vehicle
and must be returned to the dealer for service.
LOCKED:This message is displayed when the
THEFTLOCK
®system has locked up. You must return
to the dealer for service.
Playing a Cassette Tape
Your tape player is built to work best with tapes that are
up to 30 to 45 minutes long on each side. Tapes
longer than that are so thin they may not work well in
this player. The longer side with the tape visible should
face to the right. If the ignition is on, but the radio is
off, the tape can be inserted and will begin playing. A
tape symbol will appear on the display whenever a tape
is inserted. If you hear nothing or hear a garbled
sound, the tape may not be in squarely. Press the eject
button to remove the tape and start over.
While the tape is playing, use the VOL, AUDIO, and
SEEK controls just as you do for the radio. The display
will show TAPE and an arrow showing which side of
the tape is playing. The tape player automatically begins
playing the other side when it reaches the end of
the tape.
If you want to insert a tape while the ignition is off, rst
press the eject button or the DISP knob. Cassette
tape adapter kits for portable CD players will work in
your cassette tape player.
Your tape bias is set automatically when a metal or
chrome tape is inserted.
If an error appears on the display, see “Cassette Tape
Messages” later in this section.
3-56

4. Insert the scrubbing action cleaning cassette.
5. Eject the cleaning cassette after the manufacturer’s
recommended cleaning time.
When the cleaning cassette has been ejected, the
cut tape detection feature will be active again.
A non-scrubbing action, wet-type cleaner which uses a
cassette with a fabric belt to clean the tape head
can be used. This type of cleaning cassette will not
eject on its own. A non-scrubbing action cleaner may not
clean as thoroughly as the scrubbing type cleaner.
The use of a non-scrubbing action, dry-type cleaning
cassette is not recommended.
After the player is cleaned, press and hold the eject
button for ve seconds to reset the CLEAN indicator.
The radio will display --- or CLEANED to show the
indicator was reset.Cassettes are subject to wear and the sound quality
may degrade over time. Always make sure the cassette
tape is in good condition before the tape player is
serviced.
Care of Your CDs
Handle CDs carefully. Store them in their original cases
or other protective cases and away from direct
sunlight and dust. If the surface of a CD is soiled,
dampen a clean, soft cloth in a mild, neutral detergent
solution and clean it, wiping from the center to the edge.
Be sure never to touch the side without writing when
handling CDs. Pick up CDs by grasping the outer edges
or the edge of the hole and the outer edge.
3-74

Stabilitrak®System
If your vehicle has Stabilitrak®, it combines antilock
brake, traction and stability control systems and helps
the driver maintain directional control of the vehicle
in most driving conditions.
When you rst start your vehicle and begin to drive
away, the system performs several diagnostic checks to
insure that it is working properly. You may hear or
feel the system working. This is normal and does notmean there is a problem with your vehicle. The system
should initialize before the vehicle reaches 20 mph
(32 km/h). In some cases, it may take approximately two
miles (3.2 km) of driving before the system initializes.
The following chart describes the Stabilitrak
®not ready
light and the Stabilitrak®indicator light.
Stabilitrak®Not Ready Light Stabilitrak®Indicator Light Meaning
Off OffStabilitrak®is enabled,
but not active.
The traction control is not active.
Off FlashingStabilitrak
®is active, or the traction
control is active.
Off OnStabilitrak
®is disabled due to
system fault. When on after
restarting, the vehicle needs
to be serviced.
On OffStabilitrak
®is disabled due to
system initialization or the driver has
disabled with switch.
On FlashingStabilitrak
®is uninitialized
and not disabled.
The traction control is active.
4-9

For more information, seeStabilitrak®Not Ready Light
on page 3-33andStabilitrak®Indicator Light on
page 3-33.
Pressing and holding the
Stabilitrak
®button located
on the instrument panel
for more than ve seconds
can turn off Stabilitrak
®
and part of the traction
control system.
For your safety, the system can only be disabled when
the vehicle speed is less than 20 mph (32 km/h).
You will hear three chimes and the Stabilitrak
®not ready
light will come on.
To turn on the Stabilitrak
®system, press the Stabilitrak®
button again. Stabilitrak®will automatically turn back
on when the vehicle speed exceeds 20 mph (32 km/h).
You will hear one chime and the Stabilitrak
®not
ready light will turn off.
When the Stabilitrak
®system has been turned off you
may still hear system noises as a result of the
brake-traction control coming on.It is recommended to leave the system on for normal
driving conditions, but it may be necessary to turn
the system off if your vehicle is stuck in sand, mud, ice
or snow, and you want to “rock” your vehicle to
attempt to free it. SeeIf You Are Stuck: In Sand, Mud,
Ice or Snow on page 4-31.
Stabilitrak®System Operation
The Stabilitrak®system is normally on, except when the
system is initializing or has been disabled with the
Stabilitrak
®button. The Stabilitrak®system will
automatically activate to assist the driver in maintaining
vehicle directional control in most driving conditions.
When activated, the Stabilitrak
®system may reduce
engine power to the wheels and apply braking to
individual wheels as necessary to assist the driver with
vehicle directional control. If your vehicle is in cruise
control when the system activates, a Stabilitrak
®
indicator light on the instrument panel will ash, and the
cruise control will automatically disengage. When the
Stabilitrak
®system is no longer active, you may
re-engage the cruise control. See “Cruise Control” under
Turn Signal/Multifunction Lever on page 3-8.
The Stabilitrak
®system may also turn off automatically
if it determines that a problem exists with the system.
If the problem does not clear itself after restarting
the vehicle, you should see your dealer for service.
4-10

When you want to leave the freeway, move to the
proper lane well in advance. If you miss your exit, do
not, under any circumstances, stop and back up. Drive
on to the next exit.
The exit ramp can be curved, sometimes quite sharply.
The exit speed is usually posted.
Reduce your speed according to your speedometer, not
to your sense of motion. After driving for any distance
at higher speeds, you may tend to think you are
going slower than you actually are.
Before Leaving on a Long Trip
Make sure you are ready. Try to be well rested. If you
must start when you are not fresh — such as after
a day’s work — do not plan to make too many miles that
rst part of the journey. Wear comfortable clothing
and shoes you can easily drive in.
Is your vehicle ready for a long trip? If you keep it
serviced and maintained, it is ready to go. If it needs
service, have it done before starting out. Of course, you
will nd experienced and able service experts in GM
dealerships all across North America. They will be ready
and willing to help if you need it.Here are some things you can check before a trip:
Windshield Washer Fluid:Is the reservoir full? Are
all windows clean inside and outside?
Wiper Blades:Are they in good shape?
Fuel, Engine Oil, Other Fluids:Have you checked
all levels?
Lamps:Are they all working? Are the lenses clean?
Tires:They are vitally important to a safe,
trouble-free trip. Is the tread good enough for
long-distance driving? Are the tires all inated to the
recommended pressure?
Weather Forecasts:What is the weather outlook
along your route? Should you delay your trip a
short time to avoid a major storm system?
Maps:Do you have up-to-date maps?
4-23