engine coolant CHEVROLET EXPRESS CARGO VAN 2008 1.G Owners Manual

Keys...............................................................2-2
Remote Keyless Entry (RKE) System................2-3
Remote Keyless Entry (RKE) System
Operation...................................................2-4
Doors and Locks.............................................2-6
Door Locks....................................................2-6
Power Door Locks..........................................2-7
Cargo Door Relocking.....................................2-7
Delayed Locking.............................................2-7
Programmable Automatic Door Locks................2-7
Automatic Door Lock.......................................2-8
Automatic Door Unlock....................................2-8
Rear Door Security Locks................................2-8
Lockout Protection..........................................2-9
Sliding Side Door...........................................2-9
60/40 Swing-Out Side Door............................2-10
Rear Doors..................................................2-12
Windows........................................................2-13
Manual Windows..........................................2-14
Power Windows............................................2-14
Swing-Out Windows......................................2-16
Enhanced Technology Glass..........................2-17
Sun Visors...................................................2-17
Theft-Deterrent Systems..................................2-17
PASS-Key
®III+............................................2-18
PASS-Key®III+ Operation..............................2-18Starting and Operating Your Vehicle................2-20
New Vehicle Break-In....................................2-20
Ignition Positions..........................................2-20
Retained Accessory Power (RAP)...................2-21
Starting the Engine.......................................2-21
Fuel Regulator.............................................2-23
Engine Coolant Heater..................................2-23
Automatic Transmission Operation...................2-24
Tow/Haul Mode............................................2-27
Parking Brake..............................................2-28
Shifting Into PARK (P)...................................2-29
Shifting Out of PARK (P)...............................2-30
Parking Over Things That Burn.......................2-31
Engine Exhaust............................................2-31
Running the Engine While Parked...................2-32
Mirrors...........................................................2-33
Manual Rearview Mirror.................................2-33
Outside Manual Mirror...................................2-33
Outside Camper-Type Mirrors.........................2-33
Outside Power Mirrors...................................2-34
Outside Convex Mirror...................................2-34
Outside Heated Mirrors..................................2-35
Storage Areas................................................2-35
Section 2 Features and Controls
2-1

Fuel Regulator
Your vehicle has a fuel regulator that shuts the fuel off
when the engine reaches 5,600 rpm.
Engine Coolant Heater
If your vehicle has the DURAMAX®Diesel engine, see
the DURAMAX®Diesel manual for more information.
The engine coolant heater, if available, can help in cold
weather conditions at or below 0°F (−18°C) for easier
starting and better fuel economy during engine warm-up.
Plug in the coolant heater at least four hours before
starting your vehicle. An internal thermostat in the
plug-end of the cord may exist which will prevent
engine coolant heater operation at temperatures above
0°F (−18°C).
To Use the Engine Coolant Heater
1. Turn off the engine.
2. Open the hood and unwrap the electrical cord.
The cord for the engine coolant heater is located
on the driver’s side of the engine compartment and
is attached to the hose for the power steering
reservoir.
3. Plug it into a normal, grounded 110-volt AC outlet.
{CAUTION:
Plugging the cord into an ungrounded outlet
could cause an electrical shock. Also, the
wrong kind of extension cord could overheat
and cause a re. You could be seriously
injured. Plug the cord into a properly grounded
three-prong 110-volt AC outlet. If the cord will
not reach, use a heavy-duty three-prong
extension cord rated for at least 15 amps.
4. Before starting the engine, be sure to unplug and
store the cord as it was before to keep it away
from moving engine parts. If you do not, it could be
damaged.
How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature, the
kind of oil you have, and some other things. Instead
of trying to list everything here, we ask that you contact
your dealer/retailer in the area where you will be
parking your vehicle. The dealer/retailer can give you
the best advice for that particular area.
2-23

Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-6
Other Warning Devices...................................3-6
Horn.............................................................3-6
Tilt Wheel.....................................................3-6
Turn Signal/Multifunction Lever.........................3-7
Turn and Lane-Change Signals........................3-8
Headlamp High/Low-Beam Changer..................3-9
Flash-to-Pass.................................................3-9
Windshield Wipers..........................................3-9
Windshield Washer.......................................3-10
Cruise Control..............................................3-11
Exterior Lamps.............................................3-14
Headlamps on Reminder................................3-15
Daytime Running Lamps (DRL).......................3-15
Automatic Headlamp System..........................3-16
Instrument Panel Brightness...........................3-16
Dome Lamps...............................................3-17
Dome Lamp Override....................................3-17
Entry/Exit Lighting.........................................3-17
Reading Lamps............................................3-17
Electric Power Management...........................3-17
Battery Run-Down Protection..........................3-18
Accessory Power Outlet(s).............................3-18
Ashtray(s) and Cigarette Lighter......................3-19Climate Controls............................................3-19
Climate Control System.................................3-19
Outlet Adjustment.........................................3-22
Rear Heating System....................................3-22
Rear Air Conditioning and Heating System.......3-23
Warning Lights, Gages, and Indicators............3-25
Instrument Panel Cluster................................3-26
Speedometer and Odometer...........................3-27
Trip Odometer..............................................3-27
Safety Belt Reminders...................................3-28
Airbag Readiness Light..................................3-29
Airbag Off Light............................................3-30
Passenger Airbag Status Indicator...................3-31
Charging System Light..................................3-33
Voltmeter Gage............................................3-34
Brake System Warning Light..........................3-34
Antilock Brake System Warning Light...............3-35
StabiliTrak
®Indicator Light..............................3-36
Engine Coolant Temperature Gage..................3-36
Tire Pressure Light.......................................3-37
Malfunction Indicator Lamp.............................3-38
Oil Pressure Gage........................................3-41
Oil Pressure Light.........................................3-42
Security Light...............................................3-42
Cruise Control Light......................................3-42
Section 3 Instrument Panel
3-1

StabiliTrak®Indicator Light
If you have the
StabiliTrak®system, this
light will be on or flashing,
according to the
description table for the
StabiliTrak
®system.
For more information, seeStabiliTrak
®System on
page 4-5.
You will hear three chimes if the light turns on and one
chime if the light turns off.
If this light remains on steady, your vehicle needs to be
taken in for service.
Engine Coolant Temperature Gage
This gage shows the engine coolant temperature. It also
provides an indicator of how hard your vehicle is
working. During a majority of the operation, the gage
will read 210°F (100°C) or less. If you are pulling a load
or going up hills, it is normal for the temperature to
fluctuate and approach the 250°F (122°C) mark. If the
gage reaches the 260°F (125°C) mark, it indicates
that the cooling system is working beyond its capacity.
SeeEngine Overheating on page 5-27.
United StatesCanada
3-36

CHANGE ENGINE OIL SOON
This message displays when the engine oil needs to be
changed. When you change the engine oil, be sure
to reset the CHANGE ENGINE OIL SOON message.
SeeEngine Oil Life System on page 5-18for information
on how to reset the message. SeeEngine Oil (Gasoline
Engine) on page 5-15andScheduled Maintenance
on page 6-4for more information.
CHECK TIRE PRESSURE
If your vehicle has the Tire Pressure Monitor System
(TPMS), this message displays when the pressure
in one or more of the vehicle’s tires needs to be
checked. This message also displays LEFT FRONT,
RIGHT FRONT, LEFT REAR, or RIGHT REAR to
indicate which tire needs to be checked. You can
receive more than one tire pressure message at a time.
To read the other messages that may have been
sent at the same time, press the set/reset button. If a
tire pressure message appears on the DIC, stop as soon
as you can. Have the tire pressures checked and set
to those shown on the Tire Loading Information
label. SeeTires on page 5-56,Loading Your Vehicle on
page 4-20, andInflation - Tire Pressure on page 5-64.
The DIC also shows the tire pressure values. See
DIC Operation and Displays on page 3-45. If the tire
pressure is low, the low tire pressure warning light
comes on. SeeTire Pressure Light on page 3-37.
DRIVER DOOR OPEN
This message displays and a chime sounds if the driver
door is not fully closed and the vehicle is in a drive
gear. Stop and turn off the vehicle, check the door for
obstructions, and close the door again. Check to
see if the message still appears on the DIC.
ENGINE HOT A/C
(Air Conditioning) OFF
This message displays when the engine coolant
becomes hotter than the normal operating temperature.
SeeEngine Coolant Temperature Gage on page 3-36.
To avoid added strain on a hot engine, the air
conditioning compressor automatically turns off. When
the coolant temperature returns to normal, the air
conditioning compressor turns back on. You can
continue to drive your vehicle.
If this message continues to appear, have the system
repaired by your dealer/retailer as soon as possible
to avoid damage to the engine.
3-53

ENGINE OIL LOW ADD OIL
If your vehicle has an oil level sensor, this message
displays if the oil level in the vehicle is low. Check the oil
level and correct it as necessary. You may need to let the
vehicle cool or warm up and cycle the ignition to be sure
this message clears. SeeEngine Oil (Gasoline Engine)
on page 5-15for additional information.
ENGINE OVERHEATED IDLE ENGINE
Notice:If you drive your vehicle while the engine is
overheating, severe engine damage may occur. If
an overheat warning appears on the instrument
panel cluster and/or DIC, stop the vehicle as soon
as possible. SeeEngine Overheating on page 5-27
for more information.
This message displays when the engine coolant
temperature is too hot. Stop and allow the vehicle to
idle until it cools down. SeeEngine Coolant
Temperature Gage on page 3-36.
ENGINE OVERHEATED STOP ENGINE
Notice:If you drive your vehicle while the engine
is overheating, severe engine damage may occur. If
an overheat warning appears on the instrument
panel cluster and/or DIC, stop the vehicle as soon
as possible. SeeEngine Overheating on page 5-27
for more information.This message displays and a chime sounds if the
engine cooling system reaches unsafe temperatures for
operation. Stop and turn off the vehicle as soon as it
is safe to do so to avoid severe damage. This message
clears when the engine has cooled to a safe operating
temperature.
ENGINE POWER IS REDUCED
This message displays and a chime sounds when the
cooling system temperature gets too hot and the engine
further enters the engine coolant protection mode. See
Engine Overheating on page 5-27for further information.
This message also displays when the vehicle’s engine
power is reduced. Reduced engine power can affect the
vehicle’s ability to accelerate. If this message is on,
but there is no reduction in performance, proceed
to your destination. The performance may be reduced
the next time the vehicle is driven. The vehicle may
be driven at a reduced speed while this message is on,
but acceleration and speed may be reduced. Anytime
this message stays on, the vehicle should be taken
to your dealer/retailer for service as soon as possible.
FUEL LEVEL LOW
This message displays if the fuel level is low. Refuel as
soon as possible. SeeFuel Gage on page 3-43and
Fuel on page 5-5for more information.
3-54

Driving On Grades
Reduce speed and shift to a lower gearbeforeyou start
down a long or steep downgrade. If you don’t shift
down, you might have to use your brakes so much that
they would get hot and no longer work well.
You can tow in DRIVE (D). You may want to shift the
transmission to THIRD (3) or a lower gear under heavy
loads and/or hilly conditions.
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a lower
temperature than at normal altitudes. If you turn your
engine off immediately after towing at high altitude
on steep uphill grades, your vehicle may show signs
similar to engine overheating. To avoid this, let the
engine run while parked (preferably on level ground)
with the automatic transmission in PARK (P) for a
few minutes before turning the engine off. If you do get
the overheat warning, seeEngine Overheating on
page 5-27.
Parking on Hills
{CAUTION:
You really should not park your vehicle, with a
trailer attached, on a hill. If something goes
wrong, your rig could start to move. People
can be injured, and both your vehicle and the
trailer can be damaged.
But if you ever have to park your rig on a hill, here’s
how to do it:
1. Apply your regular brakes, but don’t shift into
PARK (P) yet. Then turn your wheels into the curb if
facing downhill or into traffic if facing uphill.
2. Have someone place chocks under the trailer
wheels.
3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake and then shift to PARK (P).
5. Release the regular brakes.
4-40

Service............................................................5-3
Accessories and Modifications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-6
Gasoline Specifications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuel E85 (85% Ethanol)..................................5-8
Fuels in Foreign Countries...............................5-9
Filling the Tank............................................5-10
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil (Gasoline Engine)..........................5-15
Engine Oil Life System..................................5-18
Engine Air Cleaner/Filter................................5-20
Automatic Transmission Fluid.........................5-21
Engine Coolant.............................................5-24
Radiator Pressure Cap..................................5-27Engine Overheating.......................................5-27
Cooling System............................................5-29
Engine Fan Noise.........................................5-34
Power Steering Fluid.....................................5-35
Windshield Washer Fluid................................5-36
Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
All-Wheel Drive..............................................5-46
Rear Axle.......................................................5-47
Front Axle......................................................5-48
Noise Control System.....................................5-48
Tampering with Noise Control System
Prohibited.................................................5-48
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps..................................................5-50
Front Turn Signal, Sidemarker and
Parking Lamps..........................................5-52
Center High-Mounted Stoplamp (CHMSL).........5-52
Taillamps.....................................................5-53
Replacement Bulbs.......................................5-54
Windshield Wiper Blade Replacement..............5-54
Section 5 Service and Appearance Care
5-1

Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the fuel vapor. You
can be badly burned and your vehicle
damaged if this occurs. To help avoid injury to
you and others:
Dispense fuel only into approved
containers.
Do not ll a container while it is inside a
vehicle, in a vehicle’s trunk, pickup bed, or
on any surface other than the ground.
Bring the ll nozzle in contact with the
inside of the ll opening before operating
the nozzle. Contact should be maintained
until the lling is complete.
Do not smoke while pumping fuel.
Do not use a cellular phone while
pumping fuel.
Checking Things Under
the Hood
{CAUTION:
Things that burn can get on hot engine or fuel
operated heater (FOH) parts and start a re.
These include liquids like fuel, oil, coolant,
brake uid, windshield washer and other
uids, and plastic or rubber. You or others
could be burned. Be careful not to drop or spill
things that will burn onto a hot engine or fuel
operated heater (FOH).
5-12

A. Battery. SeeBattery on page 5-40.
B. Radiator Pressure Cap. SeeRadiator Pressure Cap
on page 5-27.
C. Coolant Recovery Tank. SeeCooling System on
page 5-29.
D. Automatic Transmission Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transmission Fluid on page 5-21.
E. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-15.
F. Engine Oil Dipstick. See “Checking Engine Oil” under
Engine Oil (Gasoline Engine) on page 5-15.
G. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-20.
H. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-35.
I. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-37.
J. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-36.Engine Oil (Gasoline Engine)
If your vehicle has a diesel engine, see “Engine Oil” in
the DURAMAX®Diesel manual.
Checking Engine Oil
It is a good idea to check the engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-14for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
5-15