engine CHEVROLET EXPRESS CARGO VAN 2009 1.G Workshop Manual

StabiliTrak System Operation
The StabiliTrak system is normally on, except when
the system is initializing or has been disabled with
the StabiliTrak button. The StabiliTrak system will
automatically activate to assist the driver in maintaining
vehicle directional control in most driving conditions.
When activated, the StabiliTrak system may reduce
engine power to the wheels and apply braking to
individual wheels as necessary to assist the driver with
vehicle directional control. If cruise control is being
used when StabiliTrak activates, the cruise control
automatically disengages. The cruise control can be
re-engaged when road conditions allow. SeeCruise
Control on page 3-9.
The StabiliTrak system may also turn off automatically
if it determines that a problem exists with the system.
If the problem does not clear itself after restarting
the vehicle, see your dealer/retailer for service.
Traction Control Operation
The traction control system is part of the StabiliTrak
system. Traction control limits wheel spin by reducing
engine power to the wheels and by applying brakes
to each individual wheel as necessary.
If the brake-traction control system activates constantly
or if the brakes have heated up due to high speed
braking, the brake-traction control will be automatically
disabled. The system will come back on after the
brakes have cooled. This can take up to two minutes
or longer depending on brake usage.
The traction control system may activate on dry or rough
roads or under conditions such as heavy acceleration
while turning or abrupt upshifts/downshifts of the
transmission. When this a reduction in acceleration may
be noticed, or a noise or vibration may be heard. This is
normal.
Adding non-dealer/non-retailer accessories can affect
the vehicle’s performance. SeeAccessories and
Modifications on page 5-3for more information.
4-7

Locking Rear Axle
Vehicles with a locking rear axle can give more traction
on snow, mud, ice, sand or gravel. It works like a
standard axle most of the time, but when traction is low,
this feature will allow the rear wheel with the most traction
to move the vehicle.
All-Wheel Drive (AWD) System
If the vehicle has this feature, engine power is sent to all
four wheels when extra traction is needed. This is like
four-wheel drive, but there is no separate lever or switch
to engage or disengage the front axle. It is fully automatic,
and adjusts itself as needed for road conditions.
Steering
Power Steering
If you lose power steering assist because the engine
stops or the system is not functioning, you can steer but
it will take much more effort.
Steering Tips
It is important to take curves at a reasonable speed.
Traction in a curve depends on the condition of the tires
and the road surface, the angle at which the curve is
banked, and your speed. While in a curve, speed is the
one factor you can control.
If you need to reduce speed, do it before you enter the
curve, while the front wheels are straight ahead.
Try to adjust the speed so you can drive through the
curve. Maintain a reasonable, steady speed. Wait
to accelerate until you are out of the curve, and then
accelerate gently into the straightaway.
4-8

Before Leaving on a Long Trip
To prepare your vehicle for a long trip, consider having
it serviced by your dealer/retailer before departing.
Things to check on your own include:
•Windshield Washer Fluid:Reservoir full? Windows
clean — inside and outside?
•Wiper Blades:In good shape?
•Fuel, Engine Oil, Other Fluids:All levels checked?
•Lamps:Do they all work and are lenses clean?
•Tires:Are treads good? Are tires inflated to
recommended pressure?
•Weather and Maps:Safe to travel? Have
up-to-date maps?
Highway Hypnosis
Always be alert and pay attention to your surroundings
while driving. If you become tired or sleepy, find a
safe place to park your vehicle and rest.
Other driving tips include:
•Keep the vehicle well ventilated.
•Keep interior temperature cool.
•Keep your eyes moving — scan the road ahead
and to the sides.
•Check the rearview mirror and vehicle instruments
often.
4-14

Hill and Mountain Roads
Driving on steep hills or through mountains is different
than driving on flat or rolling terrain. Tips for driving
in these conditions include:
•Keep the vehicle serviced and in good shape.
•Check all fluid levels and brakes, tires, cooling
system, and transmission.
•Going down steep or long hills, shift to a
lower gear.
{CAUTION:
If you do not shift down, the brakes could get so
hot that they would not work well. You would then
have poor braking or even none going down a hill.
You could crash. Shift down to let the engine
assist the brakes on a steep downhill slope.
{CAUTION:
Coasting downhill in N (Neutral) or with the ignition
off is dangerous. The brakes will have to do all the
work of slowing down and they could get so hot
that they would not work well. You would then
have poor braking or even none going down a hill.
You could crash. Always have the engine running
and the vehicle in gear when going downhill.
•Stay in your own lane. Do not swing wide or cut
across the center of the road. Drive at speeds
that let you stay in your own lane.
•Top of hills: Be alert — something could be in your
lane (stalled car, accident).
•Pay attention to special road signs (falling rocks
area, winding roads, long grades, passing or
no-passing zones) and take appropriate action.
4-15

{CAUTION:
Snow can trap engine exhaust under the vehicle.
This may cause exhaust gases to get inside.
Engine exhaust contains carbon monoxide (CO)
which cannot be seen or smelled. It can cause
unconsciousness and even death.
If the vehicle is stuck in the snow:
•Clear away snow from around the base of
your vehicle, especially any that is blocking
the exhaust pipe and/or the fuel operated
heater exhaust system, if equipped. If the
vehicle has a diesel engine and a fuel
operated heater, see “Fuel Operated Heater
(FOH)” in the diesel engine supplement.
•Check again from time to time to be sure
snow does not collect there.
•Open a window about two inches on the side
of the vehicle that is away from the wind to
bring in fresh air.
CAUTION: (Continued)
CAUTION: (Continued)
•
Fully open the air outlets on or under the
instrument panel.
•Adjust the Climate Control system to a setting
that circulates the air inside the vehicle and
set the fan speed to the highest setting.
See Climate Control System in the Index.
For more information about carbon monoxide, see
Engine Exhaust on page 2-30.
Snow can trap exhaust gases under your vehicle.
This can cause deadly CO (carbon monoxide) gas
to get inside. CO could overcome you and kill you.
You cannot see it or smell it, so you might not
know it is in your vehicle. Clear away snow from
around the base of your vehicle, especially any
that is blocking the exhaust
Run the engine for short periods only as needed to
keep warm, but be careful.
To save fuel, run the engine for only short periods as
needed to warm the vehicle and then shut the engine off
and close the window most of the way to save heat.
Repeat this until help arrives but only when you feel really
uncomfortable from the cold. Moving about to keep warm
also helps.
4-17

If it takes some time for help to arrive, now and then
when you run the engine, push the accelerator
pedal slightly so the engine runs faster than the idle
speed. This keeps the battery charged to restart
the vehicle and to signal for help with the headlamps.
Do this as little as possible to save fuel.
If Your Vehicle is Stuck in Sand,
Mud, Ice, or Snow
Slowly and cautiously spin the wheels to free the
vehicle when stuck in sand, mud, ice, or snow.
SeeRocking Your Vehicle to Get It Out on page 4-19.
If the vehicle has a traction system, it can often help
to free a stuck vehicle. Refer to the vehicle’s traction
system in the Index. If stuck too severely for the traction
system to free the vehicle, turn the traction system off
and use the rocking method.
{CAUTION:
If you let your vehicle’s tires spin at high speed,
they can explode, and you or others could be
injured. The vehicle can overheat, causing an
engine compartment fire or other damage. Spin
the wheels as little as possible and avoid going
above 35 mph (55 km/h) as shown on the
speedometer.
For information about using tire chains on the vehicle,
seeTire Chains on page 5-78.
4-18

All-Wheel-Drive Vehicles
The vehicle was not designed to be towed with two
wheels on the ground. To properly tow these vehicles,
they should be placed on a platform trailer with all
four wheels off the ground.
Notice:Towing an all-wheel-drive vehicle with all
four wheels on the ground, or even with only two of
its wheels on the ground, will damage drivetrain
components. Do not tow an all-wheel-drive vehicle
with any of its wheels on the ground.
Towing a Trailer
If the vehicle has a diesel engine, see the DURAMAX®
Diesel manual for more information.
{CAUTION:
The driver can lose control when pulling a trailer if
the correct equipment is not used or the vehicle is
not driven properly. For example, if the trailer is
too heavy, the brakes may not work well — or
even at all. The driver and passengers could be
CAUTION: (Continued)
CAUTION: (Continued)
seriously injured. The vehicle may also be
damaged; the resulting repairs would not be
covered by the vehicle warranty. Pull a trailer only
if all the steps in this section have been followed.
Ask your dealer/retailer for advice and information
about towing a trailer with the vehicle.
Notice:Pulling a trailer improperly can damage the
vehicle and result in costly repairs not covered
by the vehicle warranty. To pull a trailer correctly,
follow the advice in this section and see your
dealer/retailer for important information about
towing a trailer with the vehicle.
To identify the trailering capacity of the vehicle, read the
information in “Weight of the Trailer” that appears
later in this section.
Trailering is different than just driving the vehicle by itself.
Trailering means changes in handling, acceleration,
braking, durability and fuel economy. Successful, safe
trailering takes correct equipment, and it has to be used
properly.
4-27

The following information has many time-tested,
important trailering tips and safety rules. Many of these
are important for your safety and that of your passengers.
So please read this section carefully before pulling a
trailer.
Pulling A Trailer
Here are some important points:
•There are many different laws, including speed limit
restrictions, having to do with trailering. Make sure
the rig will be legal, not only where you live but
also where you will be driving. A good source for
this information can be state or provincial police.
•Consider using a sway control. See “Hitches” later
in this section.
•Do not tow a trailer at all during the first 500 miles
(800 km) the new vehicle is driven. The engine,
axle or other parts could be damaged.
•Then, during the first 500 miles (800 km) that a
trailer is towed, do not drive over 50 mph (80 km/h)
and do not make starts at full throttle. This helps
the engine and other parts of the vehicle wear in at
the heavier loads.
•Vehicles with an automatic transmissions can tow in
D (Drive). Shift the transmission to a lower gear if
the transmission shifts too often under heavy
loads and/or hilly conditions.Three important considerations have to do with weight:
•The weight of the trailer
•The weight of the trailer tongue
•The weight on the vehicle’s tires
Also see Tow/Haul later in this section for information
about the Tow/Haul button and the Tow/Haul indicator
light.
Weight of the Trailer
How heavy can a trailer safely be?
It depends on how the rig is used. For example, speed,
altitude, road grades, outside temperature and how
much the vehicle is used to pull a trailer are all
important. It can depend on any special equipment on
the vehicle, and the amount of tongue weight the vehicle
can carry. See “Weight of the Trailer Tongue” later in
this section for more information.
Maximum trailer weight is calculated assuming only the
driver is in the tow vehicle and it has all the required
trailering equipment. The weight of additional optional
equipment, passengers and cargo in the tow vehicle
must be subtracted from the maximum trailer weight.
4-28

If a step-bumper hitch will be used, the bumper could be
damaged in sharp turns. Make sure there is ample room
when turning to avoid contact between the trailer and the
bumper.
If the loaded trailer being pulled will weigh more than
5,000 lbs (2 270 kg), be sure to use a properly mounted
weight-distributing hitch and sway control of the proper
size. This equipment is very important for proper vehicle
loading and good handling when driving. Always use a
sway control if the trailer will weigh more than these
limits. Ask a hitch dealer about sway controls.
Will any holes need to be made in the body of the
vehicle when a trailer hitch is installed?
If using the wiring provided with the factory-installed
trailering package, no holes need to be made in
the body of the vehicle. However, if an aftermarket hitch
is installed, holes may need to be made in the body.
If holes are made in the body, then be sure to seal the
holes later when the hitch is removed. If the holes
are not sealed, deadly carbon monoxide (CO) from the
engine’s exhaust can get into the vehicle as well as
dirt and water. See “Carbon Monoxide” underEngine
Exhaust on page 2-30.Safety Chains
Always attach chains between the vehicle and the
trailer. Cross the safety chains under the tongue of
the trailer to help prevent the tongue from contacting
the road if it becomes separated from the hitch. Always
leave just enough slack so the rig can turn. Never
allow safety chains to drag on the ground.
Tow/Haul Mode
Pressing this button at
the end of the shift lever
turns on and off the
tow/haul mode.
4-35

This indicator light on the
instrument panel cluster
comes on when the
tow/haul mode is on.
Tow/Haul is a feature that assists when pulling a heavy
trailer or a large or heavy load. SeeTow/Haul Mode
on page 2-25for more information.
Tow/Haul is designed to be most effective when the
vehicle and trailer combined weight is at least 75 percent
of the vehicle’s Gross Combined Weight Rating
(GCWR). See “Weight of the Trailer” later in the section.
Tow/Haul is most useful under the following driving
conditions:
•When pulling a heavy trailer or a large or heavy
load through rolling terrain.
•When pulling a heavy trailer or a large or heavy
load in stop and go traffic.
•When pulling a heavy trailer or a large or heavy
load in busy parking lots where improved low
speed control of the vehicle is desired.Operating the vehicle in Tow/Haul when lightly loaded
or with no trailer at all will not cause damage. However,
there is no benefit to the selection of Tow/Haul when
the vehicle is unloaded. Such a selection when unloaded
may result in unpleasant engine and transmission
driving characteristics and reduced fuel economy.
Tow/Haul is recommended only when pulling a heavy
trailer or a large or heavy load.
Trailer Brakes
A loaded trailer that weighs more than 1,500 lbs
(680 kg) needs to have its own brake system that is
adequate for the weight of the trailer. Be sure to read
and follow the instructions for the trailer brakes so
they are installed, adjusted and maintained properly.
4-36