engine CHEVROLET EXPRESS CARGO VAN 2009 1.G Manual PDF

Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel fire can
cause bad injuries. To help avoid injuries to you
and others, read and follow all the instructions on
the pump island. Turn off the engine when you are
refueling. Do not smoke if you are near fuel or
refueling the vehicle. Do not use cellular phones.
Keep sparks, flames, and smoking materials away
from fuel. Do not leave the fuel pump unattended
when refueling the vehicle. This is against the law
in some places. Do not re-enter the vehicle while
pumping fuel. Keep children away from the fuel
pump; never let children pump fuel.The tethered fuel cap is
located behind a hinged
fuel door on the driver side
of the vehicle.
If the vehicle has E85 fuel capability, the fuel cap will be
yellow and state that E85 or gasoline can be used.
SeeFuel E85 (85% Ethanol) on page 5-8.
To remove the fuel cap, turn it slowly counterclockwise.
While refueling, hang the tethered fuel cap from the
hook on the fuel door.
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Filling a Portable Fuel Container
{CAUTION:
Never fill a portable fuel container while it is in
the vehicle. Static electricity discharge from the
container can ignite the fuel vapor. You can be
badly burned and the vehicle damaged if this
occurs. To help avoid injury to you and others:
•Dispense fuel only into approved containers.
•Do not fill a container while it is inside a
vehicle, in a vehicle’s trunk, pickup bed,
or on any surface other than the ground.
•Bring the fill nozzle in contact with the inside
of the fill opening before operating the nozzle.
Contact should be maintained until the filling
is complete.
•Do not smoke while pumping fuel.
•Do not use a cellular phone while
pumping fuel.
Checking Things Under
the Hood
{CAUTION:
Things that burn can get on hot engine or fuel
operated heater (FOH) parts and start a fire.
These include liquids like fuel, oil, coolant, brake
fluid, windshield washer and other fluids, and
plastic or rubber. You or others could be burned.
Be careful not to drop or spill things that will burn
onto a hot engine or fuel operated heater (FOH).
5-12

Engine Compartment Overview
If your vehicle has the DURAMAX Diesel engine, see the DURAMAX Diesel manual for more information.
When you lift the hood, here is what you will see:
5-14

A. Battery. SeeBattery on page 5-39.
B. Radiator Pressure Cap. SeeRadiator Pressure Cap
on page 5-31.
C. Coolant Recovery Tank. SeeCooling System on
page 5-24.
D. Automatic Transmission Fluid Dipstick.
See “Checking the Fluid Level” underAutomatic
Transmission Fluid on page 5-21.
E. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-15.
F. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-15.
G. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-20.
H. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-34.
I. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-36.
J. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-35.Engine Oil
For diesel engine vehicles, see “Engine Oil” in the
DURAMAX®Diesel manual.
Checking Engine Oil
It is a good idea to check the engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 5-14
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
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When to Add Engine Oil
If the oil is below the cross-hatched area at the
tip of the dipstick, add at least one quart/liter of the
recommended oil. This section explains what kind of
oil to use. For engine oil crankcase capacity, see
Capacities and Specifications on page 5-111.
Notice:Do not add too much oil. If the engine
has so much oil that the oil level gets above the
cross-hatched area that shows the proper operating
range, the engine could be damaged.SeeEngine Compartment
Overview on page 5-14
for the location of the
engine oil fill cap.
Add enough oil to put the level somewhere in the proper
operating range. Push the dipstick all the way back in
when you are through.
5-16

What Kind of Engine Oil to Use
Look for three things:
•GM6094M
Use only an oil that meets GM Standard GM6094M.
•SAE 5W-30
SAE 5W-30 is best for the vehicle. These numbers
on an oil container show its viscosity, or thickness.
Do not use other viscosity oils such as SAE 20W-50.
•American Petroleum Institute (API) starburst symbol
Oils meeting these
requirements should have
the starburst symbol on the
container. This symbol
indicates that the oil has
been certified by the
American Petroleum
Institute (API).
Notice:Use only engine oil identied as meeting
GM Standard GM6094M and showing the American
Petroleum Institute Certied For Gasoline Engines
starburst symbol. Failure to use the recommended
oil can result in engine damage not covered by
the vehicle warranty.
Cold Temperature Operation
If you are in an area of extreme cold, where the
temperature falls below−20°F (−29°C), use either an
SAE 5W-30 synthetic oil or an SAE 0W-30 engine oil.
Both provide easier cold starting for the engine at
extremely low temperatures. Always use an oil that
meets the required specification, GM6094M. See
“What Kind of Engine Oil to Use” for more information.
5-17

Engine Oil Additives / Engine Oil
Flushes
Do not add anything to the oil. The recommended
oils with the starburst symbol that meet GM Standard
GM6094M are all you need for good performance and
engine protection.
Engine oil system flushes are not recommended and
could cause engine damage not covered by the vehicle
warranty.
Engine Oil Life System
When to Change Engine Oil
This vehicle has a computer system that lets you
know when to change the engine oil and filter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions, the
mileage at which an oil change will be indicated can vary
considerably. For the oil life system to work properly, you
must reset the system every time the oil is changed.When the system has calculated that oil life has been
diminished, it will indicate that an oil change is necessary.
A CHANGE ENGINE OIL SOON message will come on.
SeeDIC Warnings and Messages on page 3-48. Change
the oil as soon as possible within the next 600 miles
(1 000 km). It is possible that, if you are driving under the
best conditions, the oil life system might not indicate that
an oil change is necessary for over a year. However, the
engine oil and filter must be changed at least once a year
and at this time the system must be reset. Your dealer/
retailer has trained service people who will perform this
work using genuine parts and reset the system. It is also
important to check the oil regularly and keep it at the
proper level.
If the system is ever reset accidentally, you must
change the oil at 3,000 miles (5 000 km) since the last
oil change. Remember to reset the oil life system
whenever the oil is changed.
5-18

How to Reset the Engine Oil Life
System
The Engine Oil Life System calculates when to change
the engine oil and filter based on vehicle use. Whenever
the oil is changed, reset the system so it can calculate
when the next oil change is required. If a situation occurs
where you change the oil prior to a CHANGE ENGINE
OIL SOON message being turned on, reset the system.
To reset the CHANGE ENGINE OIL SOON message:
1. Turn the ignition key to ON/RUN with the engine off.
2. Fully press and release the accelerator pedal
slowly three times within five seconds.
3. Turn the key to LOCK/OFF.
If the message comes back on when you start the
vehicle, the engine oil life system has not reset.
Repeat the procedure. If it still does not reset,
see your dealer/retailer for service.
What to Do with Used Oil
Used engine oil contains certain elements that can be
unhealthy for your skin and could even cause cancer.
Do not let used oil stay on your skin for very long. Clean
your skin and nails with soap and water, or a good hand
cleaner. Wash or properly dispose of clothing or rags
containing used engine oil. See the manufacturer’s
warnings about the use and disposal of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
filter before disposal. Never dispose of oil by putting it
in the trash, pouring it on the ground, into sewers, or into
streams or bodies of water. Recycle it by taking it to a
place that collects used oil.
5-19

Engine Air Cleaner/Filter
If your vehicle has the DURAMAX Diesel engine, see
the DURAMAX Diesel manual for more information.
The engine air cleaner/filter is located near the center of
the engine compartment. SeeEngine Compartment
Overview on page 5-14for more information on location.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/filter at the MaintenanceII
intervals and replace it at the first oil change after each
50,000 mile (80 000 km) interval. SeeScheduled
Maintenance on page 6-4for more information. If you are
driving in dusty/dirty conditions, inspect the filter at each
engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/filter, remove the filter from
the vehicle and lightly shake the filter to release loose
dust and dirt. If the filter remains caked with dirt, a new
filter is required. Never use compressed air to clean
the filter.
To inspect or replace the engine air cleaner/filter, do the
following:
1. Unhook the retainer clips and remove the cover.
2. Lift the filter out of the engine air cleaner/filter
housing. Care should be taken to dislodge as
little dirt as possible.
5-20

3. Clean the engine air cleaner/filter housing.
4. Inspect or replace the engine air cleaner/filter.
Make sure that the filter fits properly into the
housing.
5. Reinstall the cover and fasten the retaining clips.
{CAUTION:
Operating the engine with the air cleaner/filter
off can cause you or others to be burned. The air
cleaner not only cleans the air; it helps to stop
flames if the engine backfires. If it is not there and
the engine backfires, you could be burned. Do not
drive with it off, and be careful working on the
engine with the air cleaner/filter off.
Notice:If the air cleaner/lter is off, a backre can
cause a damaging engine re. And, dirt can easily get
into the engine, which will damage it. Always have
the air cleaner/lter in place when you are driving.
Automatic Transmission Fluid
If your vehicle has the DURAMAX Diesel engine, see
the DURAMAX Diesel manual for more information.
When to Check and Change Automatic
Transmission Fluid
A good time to check your automatic transmission fluid
level is when the engine oil is changed.
Change the fluid and filter at the intervals listed in
Additional Required Services on page 6-6, and be sure
to use the transmission fluid listed inRecommended
Fluids and Lubricants on page 6-13.
5-21