clock CHEVROLET EXPRESS CARGO VAN 2016 1.G Owner's Manual

Black plate (30,1)Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
7707481) - 2015 - CRC - 4/30/14
10-30 Vehicle Care
5. Disconnect the electricalconnector.
6. Turn the bulb counterclockwise one-quarter turn to remove it
from the headlamp assembly.
7. Install the new bulb into the headlamp assembly and connect
the electrical connector. 8. Reverse the steps to reinstall the
headlamp assembly.
To prevent headlamp vibration
and shortened bulb life, be sure
to insert the headlamp assembly
tabs in the slots at the lower
portion of the housing.
Sealed-Beam Headlamp
1. Headlamp retainer screws
2. Headlamp retainer
3. Sealed-beam headlamp bulb
To replace one of these bulbs:
1. Remove the four screws (1) from
the headlamp retainer (2).
Pull the retainer (2) out and set it
aside.
2. Pull the bulb (3) forward to gain access to the electrical
connector.
3. Disconnect the electricalconnector (2) and remove the
headlamp bulb (1).
4. Reverse Steps 1–3 to reinstall the headlamp.

Black plate (31,1)Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
7707481) - 2015 - CRC - 4/30/14
Vehicle Care 10-31
Front Turn Signal,
Sidemarker, and Parking
Lamps
1. Front Parking and TurnSignal Lamp
2. Front Sidemarker Lamp
To replace the front turn signal,
sidemarker, and/or parking lamp
bulb(s):
1. Use a small tool to unlatch the outboard clip on the lamp by
pushing inboard and prying the
lamp assembly forward.
2. Remove the lamp from the grille.
3. Turn the bulb socket counterclockwise one-quarter
turn and remove it from the lamp
assembly.
4. Remove the bulb from the socket by pulling it straight out.
5. Replace the bulb.
6. Turn the bulb socket clockwise to reinstall it in the lamp
assembly.
7. Reinstall the lamp assembly into the grille until the outboard clip
snaps into place.Taillamps
To replace a taillamp/turn signal
lamp or back-up lamp bulb:
1. Remove the two inboard nuts
from the inside of the taillamp
assembly.

Black plate (32,1)Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
7707481) - 2015 - CRC - 4/30/14
10-32 Vehicle Care
2. The third nut (3) is under theapplique piece (2) above the
lamp. Remove the two inboard
applique nuts. Pull the
applique (2) straight rearward
slightly to clear the studs. Then
rotate the applique (2) just far
enough to gain access to the
outer push pins (1).
3. Carefully disconnect the push pins (1) from the applique
bracket.
4. Remove the third nut (3) from the upper outboard side of
the lamp. 5. Remove the taillamp assembly
from the vehicle.
6. Remove the taillamp/turn signallamp (1) or back-up lamp (2)
bulb socket by turning it
counterclockwise one-quarter
turn and pulling it out of the lamp
assembly.
7. Remove the bulb by pulling it straight out.
8. Push the new bulb into the socket. 9. Reinstall the bulb socket by
turning it clockwise into the lamp
assembly.
10. Reverse Steps 1–5 to reinstall the taillamp assembly and
applique.
Center High-Mounted
Stoplamp (CHMSL)
The CHMSL is above the rear doors
at the center of the vehicle.
To replace a bulb:

Black plate (33,1)Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
7707481) - 2015 - CRC - 4/30/14
Vehicle Care 10-33
1. Remove the two screws from theCHMSL assembly.
2. Remove the CHMSL assembly.
3. Turn the bulb socket counterclockwise one-quarter
turn to remove it from the lamp
assembly.
4. Pull the old bulb straight out of the socket and push the new
bulb into the socket.
5. Turn the bulb socket clockwise one-quarter turn to install it in
the lamp assembly.
6. Reinstall the CHMSL assembly and two screws.
Do not block or damage the CHMSL
when items are loaded on the roof
of the vehicle.License Plate Lamp
1. Bulb Socket
2. License Plate Bulb Assembly
3. Screws
To replace one of these bulbs:
1. Remove the screws (3) that secure the license plate bulb
assembly (2).
2. Turn the bulb socket (1) counterclockwise and pull the
bulb straight out of the socket.
3. Install the new bulb. 4. Reverse Steps 1 and 2 to
reinstall the license plate bulb
assembly.
Replacement Bulbs
Exterior Lamp Bulb
Number
Back-up, Rear
Parking, Stoplamp,
and Turn
Signal Lamp 3157KX
Center
High-Mounted
Stoplamp
(CHMSL) 912LL
Front Parking and
Turn Signal Lamp 3157KX
Front
Sidemarker Lamp 194LL
License
Plate Lamp 194LL

Black plate (67,1)Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
7707481) - 2015 - CRC - 4/30/14
Vehicle Care 10-67
The tools you will be using include:
1. Jack
2. Hoist Handle
3. Extension(s)
4. Wheel Wrench
5. Jack Handle
The spare tire is mounted in the rear
underbody of the vehicle.
Use the hoist handle, extension(s),
and the wheel wrench to remove the
underbody-mounted spare tire.To lower the spare tire from the
vehicle:
1. Spare Tire
2. Tire/Wheel Retainer
3. Hoist Cable
4. Hoist Assembly
5. Hoist Shaft
6. Hoist Handle and
Extension(s)
7. Wheel Wrench
1. Assemble the wheel wrench (7) to the hoist handle and the
extension(s) (6).
2. Open the passenger side rear door.
3. Insert the chisel end of the hoist handle, on an angle, through the
hole in the rear floor panel
above the bumper.
Be sure the hoist handle
connects to the hoist shaft. The
chiseled end of the hoist handle
is used to lower the spare tire.
4. Turn the wheel wrench counterclockwise to lower the
spare tire to the ground.
Continue to turn the wheel
wrench until the spare tire can
be pulled out from under the
vehicle.

Black plate (68,1)Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
7707481) - 2015 - CRC - 4/30/14
10-68 Vehicle Care
5. Remove the wheel wrench,extension(s), and hoist handle
assembly from the hoist shaft.
6. When the tire has been lowered,
pull it closer to reach the tire
retainer and pull it up through
the wheel opening.
For a vehicle that was
completed from a cab and
chassis, refer to the information
from the body supplier/installer.
The spare tire is a full-size tire,
like the other tires on the
vehicle. 7. Put the spare tire near the
flat tire.
8. Close the passenger side rear door.
Removing the Flat Tire and
Installing the Spare Tire
If the vehicle has plastic wheel nut
caps, loosen them by turning the
wheel wrench counterclockwise.
The wheel nut caps are designed to
remain with the center cap. Remove
the center cap.
If the wheel has a smooth center
piece, place the chisel end of the
wheel wrench in the slot on the
wheel and gently pry it out.
1. Jack
2. Hoist Handle
3. Extension(s)
4. Wheel Wrench
5. Jack Handle
1. Do a safety check beforeproceeding. See If a Tire Goes
Flat on page 10-64.
2. Loosen all the wheel nuts with the wheel wrench. Do not
remove them yet.

Black plate (70,1)Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
7707481) - 2015 - CRC - 4/30/14
10-70 Vehicle Care
in order to avoid any
interference with the exhaust
pipe (2).
{Warning
Getting under a vehicle when it is
jacked up is dangerous. If the
vehicle slips off the jack you could
be badly injured or killed. Never
get under a vehicle when it is
supported only by a jack.
{Warning
Raising the vehicle with the jack
improperly positioned can
damage the vehicle and even
make the vehicle fall. To help
avoid personal injury and vehicle
damage, be sure to fit the jack lift
head into the proper location
before raising the vehicle.5. Turn the wheel wrench
clockwise to raise the vehicle.
Raise the vehicle far enough off
the ground so there is enough
room for the spare tire to fit.
6. Remove all the wheel nuts.
7. Take the flat tire off of themounting surface.
{Warning
Rust or dirt on a wheel, or on the
parts to which it is fastened, can
make wheel nuts become loose
after time. The wheel could come
off and cause an accident. When
changing a wheel, remove any
rust or dirt from places where the
wheel attaches to the vehicle. In
an emergency, a cloth or a paper
towel can be used; however, use
a scraper or wire brush later to
remove all rust or dirt.

Black plate (71,1)Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
7707481) - 2015 - CRC - 4/30/14
Vehicle Care 10-71
8. Remove any rust or dirt from thewheel bolts, mounting surfaces,
and spare wheel.
{Warning
Never use oil or grease on bolts
or nuts because the nuts might
come loose. The vehicle's wheel
could fall off, causing a crash.
9. Put the wheel nuts back on withthe rounded end of the nuts
toward the wheel. Tighten each
wheel nut by hand until the
wheel is held against the hub.
10. Turn the jack handle counterclockwise to lower the
vehicle. Lower the jack
completely.
{Warning
Wheel nuts that are not tight can
work loose. If all the nuts on a
wheel come off, the wheel can
come off the vehicle, causing a
crash. All wheel nuts must be
properly tightened. Follow the
rules in this section to be sure
they are.
{Warning
If wheel studs are damaged, they
can break. If all the studs on a
wheel broke, the wheel could
come off and cause a crash.
If any stud is damaged because
of a loose-running wheel, it could
be that all of the studs are
damaged. To be sure, replace all
studs on the wheel. If the stud
holes in a wheel have become
larger, the wheel could collapse in
(Continued)

Black plate (72,1)Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
7707481) - 2015 - CRC - 4/30/14
10-72 Vehicle Care
Warning (Continued)
operation. Replace any wheel if
its stud holes have become larger
or distorted in any way. Inspect
hubs and hub‐piloted wheels for
damage. Because of loose
running wheels, piloting pad
damage may occur and require
replacement of the entire hub, for
proper centering of the wheels.
When replacing studs, hubs,
wheel nuts or wheels, be sure to
use GM original equipment parts.
{Warning
Wheel nuts that are improperly or
incorrectly tightened can cause
the wheels to become loose or
come off. The wheel nuts should
be tightened with a torque wrench
to the proper torque specification
after replacing. Follow the torque(Continued)
Warning (Continued)
specification supplied by the
aftermarket manufacturer when
using accessory locking wheel
nuts. SeeCapacities and
Specifications on page 12-2 for
original equipment wheel nut
torque specifications.
{Caution
Improperly tightened wheel nuts
can lead to brake pulsation and
rotor damage. To avoid expensive
brake repairs, evenly tighten the
wheel nuts in the proper
sequence and to the proper
torque specification. See
Capacities and Specifications on
page 12-2 for the wheel nut
torque specification.
11. Use the wheel wrench to tighten the nuts firmly. Turn the
wheel wrench clockwise and in
a crisscross sequence, as
shown.
12. Put the wheel cover or the center cap and plastic wheel
nut caps back on. Remove any
wheel blocks.

Black plate (73,1)Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
7707481) - 2015 - CRC - 4/30/14
Vehicle Care 10-73
Have a technician check the
wheel nut tightness of all
wheels with a torque wrench
after the first 160 km (100 mi)
and then 1 600 km (1,000 mi)
after that. Repeat this service
whenever a tire is removed or
serviced. SeeCapacities and
Specifications on page 12-2 for
more information.
Storing a Flat or Spare Tire
and Tools
{Warning
Storing a jack, a tire, or other
equipment in the passenger
compartment of the vehicle could
cause injury. In a sudden stop or
collision, loose equipment could
strike someone. Store all these in
the proper place.
1. Put the tire on the ground at the rear of the vehicle with the valve
stem pointed down.
2. Pull the retaining bar through thecenter of the wheel, making sure
it is properly attached.
3. Pull the wheel toward the rear of the vehicle, keeping the cable
tight.
4. Open the passenger side rear door.
5. Insert the chisel end of the hoist handle, on an angle, through the
hole in the rear floor panel
above the bumper.
6. Turn the wheel wrench clockwise to fully raise the tire
against the underside of the
vehicle. Continue turning the
wheel wrench until the tire is
secure and the cable is tight. Two clicks should occur. The
spare tire hoist cannot be
overtightened.
7. Make sure the tire is stored
securely. Push, pull (1), and then
try to turn (2) the tire. If the tire
moves, use the wheel wrench to
tighten the cable.
Two clicks mean the tire is up all
the way.
8. Return the jacking equipment to the proper location. Secure the
items and replace the jack cover.