clock CHEVROLET EXPRESS PASSANGER 2012 1.G Owner's Manual

Black plate (36,1)Chevrolet Express Owner Manual - 2012
10-36 Vehicle Care
5. Disconnect the electricalconnector.
6. Turn the bulb counterclockwise one quarter turn to remove it
from the headlamp assembly.
7. Install the new bulb into the headlamp assembly and connect
the electrical connector.
8. Reverse the steps to reinstall the headlamp assembly. To prevent headlamp vibration
and shortened bulb life, be sure
to insert the headlamp assembly
tabs in the slots at the lower
portion of the housing.
Sealed‐Beam Headlamp
A. Headlamp retainer screws
B. Headlamp retainer
C. Sealed‐beam headlamp bulb
1. Remove the four screws (A)
from the headlamp retainer (B).
Pull the retainer (B) out and set
it aside. 2. Pull the bulb (C) forward to gain
access to the electrical
connector.
3. Disconnect the electrical
connector (B) and remove the
headlamp bulb (A).
4. Reverse Steps 1 through 3 to reinstall the headlamp.

Black plate (37,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-37
Front Turn Signal,
Sidemarker, and
Parking Lamps
A. Front Parking and TurnSignal Lamp
B. Front Sidemarker Lamp To replace the front turn signal,
sidemarker, and/or parking lamp
bulb(s):
1. Use a small tool to unlatch the
outboard clip on the lamp by
pushing inboard and prying the
lamp assembly forward.
2. Remove the lamp from the grille.
3. Turn the bulb socket counterclockwise one quarter
turn and remove it from the
lamp assembly. 4. Remove the bulb from the
socket by pulling it straight out.
5. Replace the bulb.
6. Turn the bulb socket clockwise to reinstall it in the lamp
assembly.
7. Reinstall the lamp assembly into the grille until the outboard clip
snaps into place.

Black plate (38,1)Chevrolet Express Owner Manual - 2012
10-38 Vehicle Care
Taillamps
To replace a taillamp/turn signal
lamp or back‐up lamp bulb:
1. Remove the two inboard nutsfrom the inside of the taillamp
assembly.
2. The third nut (C) is under theapplique piece (B) above the
lamp. Remove the two inboard
applique nuts. Pull the
applique (B) straight rearward
slightly to clear the studs. Then
rotate the applique (B) just far
enough to gain access to the
outer push pins (A).
3. Carefully disconnect the push pins (A) from the applique
bracket
4. Remove the third nut (C) from the upper outboard side of
the lamp. 5. Remove the taillamp assembly
from the vehicle.
6. Remove the taillamp/turn signallamp (A) or back‐up lamp (B)
bulb socket by turning it
counterclockwise one quarter
turn and pulling it out of the lamp
assembly.
7. Remove the bulb by pulling it straight out.

Black plate (39,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-39
8. Push the new bulb into thesocket.
9. Reinstall the bulb socket by turning it clockwise into the lamp
assembly.
10. Reverse Steps 1 through 5 to reinstall the taillamp assembly
and applique.Center High-Mounted
Stoplamp (CHMSL)
The Center High-Mounted Stoplamp
(CHMSL) is located above the rear
doors at the center of the vehicle.
To replace a bulb:
1. Remove the two screws from theCHMSL assembly.
2. Remove the CHMSL assembly. 3. Turn the bulb socket
counterclockwise one quarter
turn to remove it from the lamp
assembly.
4. Pull the old bulb straight out of the socket and push the new
bulb into the socket.
5. Turn the bulb socket clockwise one quarter turn to install it in the
lamp assembly.
6. Reinstall the CHMSL assembly and two screws.
Do not block or damage the CHMSL
when items are loaded on the roof
of the vehicle.

Black plate (40,1)Chevrolet Express Owner Manual - 2012
10-40 Vehicle Care
License Plate Lamp
To replace one of these bulbs:
A. Bulb Socket
B. License Plate Bulb Assembly
C. Screws
1. Remove the screws (C) thatsecure the license plate bulb
assembly (B).
2. Turn the bulb socket (A) counterclockwise and pull the
bulb straight out of the socket. 3. Install the new bulb.
4. Reverse steps 1 and 2 to
reinstall the license plate bulb
assembly.
Replacement Bulbs
Exterior Lamp Bulb
Number
Back-up,
Rear Parking,
Stoplamp, and
Turn Signal Lamp 3157KX
Center
High‐Mounted Stop
Lamp (CHMSL) 912LL
Front Parking and
Turn Signal Lamp 3157KX
Front
Sidemarker Lamp 194LL
License
Plate Lamp 194LLExterior Lamp
Bulb
Number
Headlamps
Composite
High-Beam
Headlamp 9005LL
Composite
Low-Beam
Headlamp 9006LL
Sealed Beam
Headlamp H6054
For replacement bulbs not listed
here, contact your dealer.

Black plate (75,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-75
To lower the spare tire from the
vehicle:
A. Spare Tire
B. Tire/Wheel Retainer
C. Hoist Cable
D. Hoist Assembly
E. Hoist Shaft
F. Jack Handle and HoistExtensions
G. Wheel Wrench
1. Assemble the wheel wrench (G) to one or two of the jack handles
and the hoist extensions (F).
Insert the hoist extension end
through the hole in the rear
bumper.
2. Be sure the hoist extension end connects to the hoist shaft. The
chiseled end of the extension is
used to lower the spare tire. 3. Turn the wheel wrench
counterclockwise to lower the
spare tire to the ground.
Continue to turn the wheel
wrench until the spare tire can
be pulled out from under the
vehicle.
If the spare tire does not lower to
the ground, the secondary latch
is engaged causing the tire not
to lower. See Secondary Latch
System on page 10‑83.

Black plate (76,1)Chevrolet Express Owner Manual - 2012
10-76 Vehicle Care
4. When the tire has been lowered,pull it closer to reach the tire
retainer and pull it up through
the wheel opening.
For a vehicle that was
completed from a cab and
chassis, refer to the information
from the body supplier/installer.
The spare tire is a full‐size tire,
like the other tires on the
vehicle.
5. Put the spare tire near the flat tire.
Removing the Flat Tire and
Installing the Spare Tire
If the vehicle has plastic wheel nut
caps, loosen them by turning the
wheel wrench counterclockwise.
The wheel nut caps are designed
to remain with the center cap.
Remove the center cap.
If the wheel has a smooth center
piece, place the chisel end of the
wheel wrench in the slot on the
wheel and gently pry it out.
1. Do a safety check beforeproceeding. See If a Tire Goes
Flat on page 10‑72 for more
information.
2. Loosen all the wheel nuts with the wheel wrench. Do not
remove them yet.
A. Jack
B. Jack Handle
C. Hoist Extension
D. Jack Handle Extension
E. Wheel Wrench

Black plate (78,1)Chevrolet Express Owner Manual - 2012
10-78 Vehicle Care
4. Position the jack under thevehicle, as shown.
The front position jacking point is
on the frame. The rear position
jacking point is on the rear axle.
If the exhaust system interferes
in the jack location in the rear
axle, such as in Diesel vehicles,
place the jack (A) on the rear
axle between the axle housing
and the shock absorber
bracket in order to avoid any
interference with the exhaust
pipe (B).
{WARNING
Getting under a vehicle when it is
jacked up is dangerous. If the
vehicle slips off the jack you could
be badly injured or killed. Never
get under a vehicle when it is
supported only by a jack.
{WARNING
Raising the vehicle with the jack
improperly positioned can
damage the vehicle and even
make the vehicle fall. To help
avoid personal injury and vehicle
damage, be sure to fit the jack lift
head into the proper location
before raising the vehicle.
5. Turn the wheel wrench clockwise to raise the vehicle.
Raise the vehicle far enough off
the ground so there is enough
room for the spare tire to fit.
6. Remove all the wheel nuts.
7. Take flat tire off of the mountingsurface.
{WARNING
Rust or dirt on a wheel, or on the
parts to which it is fastened, can
make wheel nuts become loose
after time. The wheel could come
off and cause an accident. When
changing a wheel, remove any
rust or dirt from places where the
(Continued)

Black plate (79,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-79
WARNING (Continued)
wheel attaches to the vehicle. In
an emergency, a cloth or a paper
towel can be used; however, use
a scraper or wire brush later to
remove all rust or dirt.
8. Remove any rust or dirt from thewheel bolts, mounting surfaces
and spare wheel.
{WARNING
Never use oil or grease on bolts
or nuts because the nuts might
come loose. The vehicle's wheel
could fall off, causing a crash.
9. Put the wheel nuts back on withthe rounded end of the nuts
toward the wheel. Tighten each
wheel nut by hand until the
wheel is held against the hub. 10. Turn the jack handle
counterclockwise to lower the
vehicle. Lower the jack
completely.
{WARNING
Wheel nuts that are not tight can
work loose. If all the nuts on a
wheel come off, the wheel can
come off the vehicle, causing a
crash. All wheel nuts must be
properly tightened. Follow the
rules in this section to be sure
they are.

Black plate (81,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-81
Notice:Improperly tightened
wheel nuts can lead to brake
pulsation and rotor damage. To
avoid expensive brake repairs,
evenly tighten the wheel nuts in
the proper sequence and to the
proper torque specification. See
Capacities and Specifications on
page 12‑2 for the wheel nut
torque specification.
11. Use the wheel wrench to tighten the nuts firmly. Turn the
wheel wrench clockwise and in
a crisscross sequence, as
shown. 12. Put the wheel cover or the
center cap and plastic wheel
nut caps back on. Remove any
wheel blocks.
Have a technician check the
wheel nut tightness of all
wheels with a torque wrench
after the first 160 km (100 mi)
and then 1600 km (1,000 mi)
after that. Repeat this service
whenever a tire is removed or
serviced. See Capacities and
Specifications on page 12‑2 for
more information.