engine CHEVROLET HHR 2006 1.G Workshop Manual

Towing a Trailer
(Manual Transaxle)
Do not tow a trailer if your vehicle is equipped with a
manual transaxle.
Towing a Trailer
(Automatic Transaxle)
{CAUTION:
If you do not use the correct equipment and
drive properly, you can lose control when you
pull a trailer. For example, if the trailer is too
heavy, the brakes may not work well — or even
at all. You and your passengers could be
seriously injured. You may also damage your
vehicle; the resulting repairs would not be
covered by your warranty. Pull a trailer only if
you have followed all the steps in this section.
Ask your dealer for advice and information
about towing a trailer with your vehicle.Your vehicle can tow a trailer if it is equipped with an
automatic transaxle and the proper trailer towing
equipment. If your vehicle is not equipped as stated
above, do not tow a trailer. To identify the trailering
capacity of your vehicle, you should read the information
in “Weight of the Trailer” that appears later in this
section. Trailering is different than just driving your
vehicle by itself. Trailering means changes in handling,
acceleration, braking, cooling, durability and fuel
economy. Successful, safe trailering takes correct
equipment, and it has to be used properly.
That is the reason for this part. In it are many
time-tested, important trailering tips and safety rules.
Many of these are important for your safety and that of
your passengers. So please read this section carefully
before you pull a trailer.
Load-pulling components such as the engine, transaxle,
wheel assemblies and tires are forced to work harder
against the drag of the added weight. The engine
is required to operate at relatively higher speeds and
under greater loads, generating extra heat. Also,
the trailer adds considerably to wind resistance,
increasing the pulling requirements.
4-39

If You Do Decide To Pull A Trailer
If you do, here are some important points:
There are many different laws, including speed limit
restrictions, having to do with trailering. Make sure
your rig will be legal, not only where you live
but also where you will be driving. A good source
for this information can be state or provincial police.
Consider using a sway control. You can ask a hitch
dealer about sway controls.
Do not tow a trailer at all during the rst 1,000 miles
(1 600 km) your new vehicle is driven. Your engine,
axle or other parts could be damaged.
Then, during the rst 500 miles (800 km) that you
tow a trailer, do not drive over 50 mph (80 km/h)
and do not make starts at full throttle. This helps
your engine and other parts of your vehicle wear in
at the heavier loads.
Obey speed limit restrictions when towing a trailer.
Do not drive faster than the maximum posted
speed for trailers, or no more than 55 mph
(90 km/h), to save wear on your vehicle’s parts.
Do not tow when the outside air temperature is
above 100°F (38°C).
Do not tow more than 1,000 miles (1 600 km)
per year.Three important considerations have to do with weight:
The weight of the trailer
The weight of the trailer tongue
The total weight on your vehicle’s tires
Weight of the Trailer
How heavy can a trailer safely be?
It should never weigh more than 1,000 lbs (450 kg).
But even that can be too heavy.
It depends on how you plan to use your rig. For example,
speed, altitude, road grades, outside temperature and
how much your vehicle is used to pull a trailer are all
important. It can also depend on any special equipment
that you have on your vehicle, and the amount of tongue
weight the vehicle can carry. See “Weight of the Trailer
Tongue” later in this section for more information.
Maximum trailer weight is calculated assuming only the
driver is in the tow vehicle and it has all the required
trailering equipment. The weight of additional optional
equipment, passengers and cargo in the tow vehicle
must be subtracted from the maximum trailer weight.
4-40

The effect of tongue weight is about 1.5 times the actual
weight. Dividing the 900 lbs (408 kg) by 1.5 leaves you
with being able to handle only 600 lbs (272 kg) of tongue
weight. Since tongue weight is usually at least 10 percent
of total loaded trailer weight, you can expect that the
largest trailer your vehicle can properly handle is
6,000 lbs (2 721 kg).
It is important that you make sure your vehicle does not
exceed any of its ratings — GCWR, GVWR, RGAWR,
Maximum Trailer Rating or Tongue Weight. The only
way to be sure you are not exceeding any of these
ratings is to weigh your vehicle and trailer.
Total Weight on Your Vehicle’s Tires
Be sure your vehicle’s tires are inated to the upper limit
for cold tires. You will nd these numbers on the
Tire-Loading Information label. SeeLoading Your
Vehicle on page 4-32. Then be sure you do not go over
the GVW limit for your vehicle, including the weight
of the trailer tongue.
Hitches
It is important to have the correct hitch equipment.
Crosswinds, large trucks going by and rough roads
are a few reasons why you will need the right hitch.
Here are some rules to follow:
The rear bumper on your vehicle is not intended
for hitches. Do not attach rental hitches or
other bumper-type hitches to it. Use only a
frame-mounted hitch that does not attach to the
bumper.
Will you have to make any holes in the body of
your vehicle when you install a trailer hitch?
If you do, then be sure to seal the holes later when
you remove the hitch. If you do not seal them,
deadly carbon monoxide (CO) from your exhaust
can get into your vehicle. SeeEngine Exhaust
on page 2-36. Dirt and water can also enter
the vehicle.
4-43

Driving on Grades
Notice:Do not tow on steep continuous grades
exceeding 6 miles (9.6 km). Extended, higher
than normal engine and transaxle temperatures may
result and damage your vehicle. Frequent stops
are very important to allow the engine and transaxle
to cool.
Reduce speed and shift to a lower gearbeforeyou start
down a long or steep downgrade. If you do not shift
down, you might have to use your brakes so much that
they would get hot and no longer work well.
Pay attention to the engine coolant gage. If the indicator
is in the red area, turn off the air conditioning to
reduce engine load. SeeEngine Overheating on
page 5-23.
Parking on Hills
{CAUTION:
You really should not park your vehicle, with a
trailer attached, on a hill. If something goes
wrong, your rig could start to move. People
can be injured, and both your vehicle and the
trailer can be damaged.
But if you ever have to park your rig on a hill, here is
how to do it:
1. Apply your regular brakes, but do not shift into
PARK (P) for an automatic transaxle, or into
gear for a manual transaxle. When parking uphill,
turn your wheels away from the curb. When parking
downhill, turn your wheels into the curb.
2. Have someone place chocks under the trailer
wheels.
4-46

3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake, and then shift into PARK (P) for
an automatic transaxle or REVERSE (R) for
a manual transaxle.
5. Release the regular brakes.
When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
Start your engine.
Shift into a gear.
Release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you are
pulling a trailer. SeeScheduled Maintenance on
page 6-4for more on this. Things that are especially
important in trailer operation are automatic transaxle
uid (do not overll), engine oil, drive belt, cooling
system and brake system.
Each of these is covered in this manual, and the Index
will help you nd them quickly. If you are trailering,
it is a good idea to review this information before you
start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat during
severe operating conditions. SeeEngine Overheating
on page 5-23.
4-47

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside
of Your Vehicle...........................................5-4
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling the Tank..............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Oil Life System..................................5-16
Engine Air Cleaner/Filter................................5-18
Automatic Transaxle Fluid..............................5-19
Manual Transaxle Fluid..................................5-19
Hydraulic Clutch...........................................5-20
Engine Coolant.............................................5-20Pressure Cap...............................................5-23
Engine Overheating.......................................5-23
Cooling System............................................5-25
Windshield Washer Fluid................................5-29
Brakes........................................................5-30
Battery........................................................5-32
Jump Starting...............................................5-33
Headlamp Aiming...........................................5-38
Bulb Replacement..........................................5-41
Halogen Bulbs..............................................5-41
Headlamps, Front Turn Signal,
and Parking Lamps....................................5-42
Center High-Mounted Stoplamp (CHMSL).........5-43
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-44
Replacement Bulbs.......................................5-45
Windshield Wiper Blade Replacement..............5-45
Tires..............................................................5-46
Tire Sidewall Labeling...................................5-47
Tire Terminology and Denitions.....................5-49
Ination - Tire Pressure.................................5-52
Tire Inspection and Rotation...........................5-53
When It Is Time for New Tires.......................5-54
Section 5 Service and Appearance Care
5-1

Buying New Tires.........................................5-55
Different Size Tires and Wheels......................5-56
Uniform Tire Quality Grading..........................5-57
Wheel Alignment and Tire Balance..................5-58
Wheel Replacement......................................5-59
Tire Chains..................................................5-60
If a Tire Goes Flat........................................5-61
Changing a Flat Tire.....................................5-62
Removing the Spare Tire and Tools................5-63
Removing the Flat Tire and Installing
the Spare Tire..........................................5-65
Storing a Flat or Spare Tire and Tools............5-70
Compact Spare Tire......................................5-73
Appearance Care............................................5-74
Cleaning the Inside of Your Vehicle.................5-74
Fabric/Carpet...............................................5-75
Instrument Panel, Vinyl, and Other
Plastic Surfaces........................................5-76
Care of Safety Belts......................................5-76
Weatherstrips...............................................5-76
Washing Your Vehicle...................................5-77
Cleaning Exterior Lamps/Lenses.....................5-77Finish Care..................................................5-77
Windshield and Wiper Blades.........................5-78
Aluminum or Chrome-Plated Wheels................5-79
Tires...........................................................5-79
Sheet Metal Damage.....................................5-80
Finish Damage.............................................5-80
Underbody Maintenance................................5-80
Chemical Paint Spotting.................................5-80
Vehicle Care/Appearance Materials..................5-81
Vehicle Identication......................................5-82
Vehicle Identication Number (VIN).................5-82
Service Parts Identication Label.....................5-82
Electrical System............................................5-83
Add-On Electrical Equipment..........................5-83
Headlamp Wiring..........................................5-83
Windshield Wiper Fuses................................5-83
Power Windows and Other Power Options.......5-83
Fuses and Circuit Breakers............................5-83
Floor Console Fuse Block..............................5-84
Engine Compartment Fuse Block....................5-85
Capacities and Specications..........................5-88
Section 5 Service and Appearance Care
5-2

Service
Your dealer knows your vehicle best and wants you to
be happy with it. We hope you will go to your dealer
for all your service needs. You will get genuine GM parts
and GM-trained and supported service people.
We hope you will want to keep your GM vehicle all GM.
Genuine GM parts have one of these marks:
Accessories and Modications
When you add non-GM accessories to your vehicle
they can affect your vehicle’s performance and safety,
including such things as, airbags, braking, stability,
ride and handling, emissions systems, aerodynamics,
durability, and electronic systems like anti-lock brakes,
traction control and stability control. Some of these
accessories may even cause malfunction or damage
not covered by warranty.
GM Accessories are designed to complement and
function with other systems on your vehicle. Your
GM dealer can accessorize your vehicle using genuine
GM Accessories. When you go to your GM dealer
and ask for GM Accessories, you will know that
GM-trained and supported service technicians will
perform the work using genuine GM Accessories.
California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or
emit these chemicals.
5-3

Fuel
The 8th digit of your vehicle identication number (VIN)
shows the code letter or number that identies
your engine. You will nd the VIN at the top left of
the instrument panel. SeeVehicle Identification
Number (VIN) on page 5-82.
Gasoline Octane
If your vehicle has the 2.2L L4 engine (VIN Code D),
use regular unleaded gasoline with a posted octane
rating of 87 or higher. If the octane rating is less than 87,
you may notice an audible knocking noise when you
drive, commonly referred to as spark knock. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. If you are using gasoline rated at
87 octane or higher and you hear heavy knocking, your
engine needs service.
If your vehicle has the 2.4L L4 engine (VIN Code P),
use premium unleaded gasoline with a posted octane
rating of 91 or higher. You may also use regular
unleaded gasoline rated at 87 octane or higher, but
your vehicle’s acceleration may be slightly reduced,
and you may notice a slight audible knocking noise,
commonly referred to as spark knock.If the octane is less than 87, you may notice a heavy
knocking noise when you drive. If this occurs, use
a gasoline rated at 87 octane or higher as soon as
possible. Otherwise, you might damage your engine.
If you are using gasoline rated at 87 octane or
higher and you hear heavy knocking, your engine
needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
specication D 4814 in the United States or
CAN/CGSB-3.5 in Canada. Some gasolines may
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl (MMT).
General Motors recommends against the use of
gasolines containing MMT. SeeAdditives on page 5-6
for additional information.
5-5

California Fuel
If your vehicle is certied to meet California Emissions
Standards, it is designed to operate on fuels that
meet California specications. See the underhood
emission control label. If this fuel is not available
in states adopting California emissions standards,
your vehicle will operate satisfactorily on fuels meeting
federal specications, but emission control system
performance may be affected. The malfunction
indicator lamp may turn on and your vehicle may fail
a smog-check test. SeeMalfunction Indicator Lamp
on page 3-35. If this occurs, return to your authorized
GM dealer for diagnosis. If it is determined that the
condition is caused by the type of fuel used, repairs
may not be covered by your warranty.
Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work
properly. In most cases, you should not have to add
anything to your fuel. However, some gasolines contain
only the minimum amount of additive required to
meet U.S. Environmental Protection Agency regulations.
To help keep fuel injectors and intake valves clean,
or if your vehicle experiences problems due to
dirty injectors or valves, look for gasoline that is
advertised as TOP TIER Detergent Gasoline. Also,
your GM dealer has additives that will help correct and
prevent most deposit-related problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available in
your area. General Motors recommends that you use
these gasolines if they comply with the specications
described earlier. However, E85 (85% ethanol)
and other fuels containing more than 10% ethanol must
not be used in vehicles that were not designed for
those fuels.
5-6