engine CHEVROLET HHR 2008 1.G Workshop Manual

{CAUTION:
If you do not shift down, the brakes could get
so hot that they would not work well. You
would then have poor braking or even none
going down a hill. You could crash. Shift down
to let the engine assist the brakes on a steep
downhill slope.
{CAUTION:
Coasting downhill in NEUTRAL (N) or with the
ignition off is dangerous. The brakes will have
to do all the work of slowing down and they
could get so hot that they would not work well.
You would then have poor braking or even
none going down a hill. You could crash.
Always have the engine running and your
vehicle in gear when you go downhill.
Stay in your own lane. Do not swing wide or cut
across the center of the road. Drive at speeds
that let you stay in your own lane.
Top of hills: Be alert — something could be in your
lane (stalled car, accident).
Pay attention to special road signs (falling rocks
area, winding roads, long grades, passing or
no-passing zones) and take appropriate action.
4-21

If You Are Caught in a Blizzard
If you are stopped by heavy snow, you could be in a
serious situation. You should probably stay with
your vehicle unless you know for sure that you are near
help and you can hike through the snow. Here are
some things to do to summon help and keep yourself
and your passengers safe:
Turn on the hazard warning ashers.
Tie a red cloth to your vehicle to alert police that
you have been stopped by the snow.
Put on extra clothing or wrap a blanket around you.
If you do not have blankets or extra clothing, make
body insulators from newspapers, burlap bags,
rags, oor mats — anything you can wrap around
yourself or tuck under your clothing to keep warm.
You can run the engine to keep warm, but be careful.
4-24

{CAUTION:
Snow can trap exhaust gases under your
vehicle. This can cause deadly CO (carbon
monoxide) gas to get inside. CO could
overcome you and kill you. You cannot see it
or smell it, so you might not know it is in your
vehicle. Clear away snow from around the
base of your vehicle, especially any that is
blocking the exhaust pipe. And check around
again from time to time to be sure snow does
not collect there.
Open a window just a little on the side of the
vehicle that is away from the wind. This will
help keep CO out.Run the engine only as long as you must. This saves fuel.
When you run the engine, make it go a little faster than
just idle. That is, push the accelerator slightly. This uses
less fuel for the heat that you get and it keeps the battery
charged. You will need a well-charged battery to restart
the vehicle, and possibly for signaling later on with the
headlamps. Let the heater run for a while.
Then, shut the engine off and close the window almost
all the way to preserve the heat. Start the engine
again and repeat this only when you feel really
uncomfortable from the cold. But do it as little as
possible. Preserve the fuel as long as you can. To help
keep warm, you can get out of the vehicle and do
some fairly vigorous exercises every half hour or so until
help comes.
4-25

If Your Vehicle is Stuck in Sand,
Mud, Ice, or Snow
Slowly and cautiously spin the wheels to free your
vehicle when stuck in sand, mud, ice, or snow. See
Rocking Your Vehicle to Get It Out on page 4-26.
If your vehicle has a traction system, it can often
help to free a stuck vehicle. Refer to your vehicle’s
traction system in the Index. If the stuck condition is too
severe for the traction system to free the vehicle, turn
the traction system off and use the rocking method.
{CAUTION:
If you let your vehicle’s tires spin at high
speed, they can explode, and you or others
could be injured. The vehicle can overheat,
causing an engine compartment re or other
damage. Spin the wheels as little as possible
and avoid going above 35 mph (55 km/h) as
shown on the speedometer.
For information about using tire chains on your vehicle,
seeTire Chains on page 5-74.
Rocking Your Vehicle to Get It Out
First, turn the steering wheel left and right to clear the
area around the front wheels. Turn off any traction
system. SeeTraction Control System (TCS) on page 4-6,
Enhanced Traction System (ETS) on page 4-9, and
Electronic Stability Control (ESC) on page 4-10. Then
shift back and forth between REVERSE (R) and a
forward gear, or with a manual transmission, between
FIRST (1) or SECOND (2) and REVERSE (R), spinning
the wheels as little as possible. To prevent transmission
wear, wait until the wheels stop spinning before shifting
gears. Release the accelerator pedal while you shift, and
press lightly on the accelerator pedal when the
transmission is in gear. By slowly spinning the wheels in
the forward and reverse directions, you will cause a
rocking motion that could free your vehicle. If that does
not get your vehicle out after a few tries, it might need to
be towed out. If your vehicle does need to be towed out,
seeTowing Your Vehicle on page 4-32.
4-26

Your vehicle can tow a trailer if it is equipped with an
automatic transmission and the proper trailer towing
equipment. If your vehicle is not equipped as stated
above, do not tow a trailer. To identify the trailering
capacity of your vehicle, you should read the information
in “Weight of the Trailer” that appears later in this
section. Trailering is different than just driving your
vehicle by itself. Trailering means changes in handling,
acceleration, braking, cooling, durability and fuel
economy. Successful, safe trailering takes correct
equipment, and it has to be used properly.
That is the reason for this part. In it are many
time-tested, important trailering tips and safety rules.
Many of these are important for your safety and that of
your passengers. So please read this section carefully
before you pull a trailer.
Load-pulling components such as the engine,
transmission, wheel assemblies and tires are forced to
work harder against the drag of the added weight.
The engine is required to operate at relatively higher
speeds and under greater loads, generating extra heat.
Also, the trailer adds considerably to wind resistance,
increasing the pulling requirements.SS Package
If your vehicle has the SS package, it is neither designed
nor intended to tow a trailer.
If You Do Decide To Pull A Trailer
If you do, here are some important points:
There are many different laws, including speed limit
restrictions, having to do with trailering. Make sure
your rig will be legal, not only where you live
but also where you will be driving. A good source
for this information can be state or provincial police.
Consider using a sway control. You can ask a hitch
dealer/retailer about sway controls.
Do not tow a trailer at all during the rst 1,000 miles
(1 600 km) your new vehicle is driven. Your engine,
axle or other parts could be damaged.
Then, during the rst 500 miles (800 km) that you
tow a trailer, do not drive over 50 mph (80 km/h)
and do not make starts at full throttle. This
helps your engine and other parts of your vehicle
wear in at the heavier loads.
4-35

Hitches
It is important to have the correct hitch equipment.
Crosswinds, large trucks going by and rough roads are
a few reasons why you will need the right hitch. Here
are some rules to follow:
The rear bumper on your vehicle is not intended for
hitches. Do not attach rental hitches or other
bumper-type hitches to it. Use only a frame-mounted
hitch that does not attach to the bumper.
Will you have to make any holes in the body of your
vehicle when you install a trailer hitch? If you do, then
be sure to seal the holes later when you remove the
hitch. If you do not seal them, deadly carbon
monoxide (CO) from your exhaust can get into your
vehicle. SeeEngine Exhaust on page 2-37. Dirt and
water can also enter the vehicle.
Safety Chains
You should always attach chains between your vehicle
and your trailer. Cross the safety chains under the
tongue of the trailer so that the tongue will not drop to
the road if it becomes separated from the hitch.
Instructions about safety chains may be provided by the
hitch manufacturer or by the trailer manufacturer.Follow the manufacturer’s recommendation for attaching
safety chains and do not attach them to the bumper.
Always leave just enough slack so you can turn
with your rig. And, never allow safety chains to drag on
the ground.
Trailer Brakes
Does your trailer have its own brakes? Be sure to read
and follow the instructions for the trailer brakes so
you will be able to install, adjust and maintain them
properly. Do not try to tap into your vehicle’s brake
system. If you do, both brake systems will not work well,
or at all.
Driving with a Trailer
Towing a trailer requires a certain amount of experience.
Before setting out for the open road, you will want to
get to know your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the trailer.
And always keep in mind that the vehicle you are
driving is now a good deal longer and not nearly as
responsive as your vehicle is by itself.
4-39

When towing a trailer, the arrows on your instrument
panel will ash for turns even if the bulbs on the trailer
are burned out. Thus, you may think drivers behind
you are seeing your signal when they are not. It
is important to check occasionally to be sure the trailer
bulbs are still working.
Driving on Grades
Notice:Do not tow on steep continuous grades
exceeding 6 miles (9.6 km). Extended, higher
than normal engine and transmission temperatures
may result and damage your vehicle. Frequent
stops are very important to allow the engine and
transmission to cool.
When towing under severe conditions such as hot
ambient temperatures or steep grades, your vehicle may
experience more transmission shifting. A COOLING
MODE ON message may also appear in the DIC. This
alerts the driver that the shifting mode is in progress
and is aiding engine cooling. SeeDIC Warnings
and Messages on page 3-48DIC Warnings and
Messages for more information.
Reduce speed and shift to a lower gearbeforeyou start
down a long or steep downgrade. If you do not shift
down, you might have to use your brakes so much that
they would get hot and no longer work well.Pay attention to the engine coolant gage. If the indicator
is in the red area, turn off the air conditioning to
reduce engine load. SeeEngine Overheating on
page 5-26.
Parking on Hills
{CAUTION:
You really should not park your vehicle, with a
trailer attached, on a hill. If something goes
wrong, your rig could start to move. People
can be injured, and both your vehicle and the
trailer can be damaged.
But if you ever have to park your rig on a hill, here is
how to do it:
1. Apply your regular brakes, but do not shift into
PARK (P) for an automatic transmission, or into
gear for a manual transmission. When parking
uphill, turn your wheels away from the curb. When
parking downhill, turn your wheels into the curb.
2. Have someone place chocks under the trailer
wheels.
4-41

3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake, and then shift into PARK (P) for
an automatic transmission or REVERSE (R) for a
manual transmission.
5. Release the regular brakes.
When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
Start your engine.
Shift into a gear.
Release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you are
pulling a trailer. SeeScheduled Maintenance on
page 6-4for more on this. Things that are especially
important in trailer operation are automatic transmission
uid (do not overll), engine oil, drive belt, cooling
system and brake system.
Each of these is covered in this manual, and the Index
will help you nd them quickly. If you are trailering,
it is a good idea to review this information before you
start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat during
severe operating conditions. SeeEngine Overheating on
page 5-26.
4-42

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-3
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling the Tank..............................................5-7
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-15
Engine Oil Life System..................................5-19
Engine Air Cleaner/Filter................................5-20
Automatic Transmission Fluid.........................5-23
Manual Transmission Fluid.............................5-23
Hydraulic Clutch...........................................5-23
Engine Coolant.............................................5-24
Pressure Cap...............................................5-26Engine Overheating.......................................5-26
Cooling System............................................5-28
Windshield Washer Fluid................................5-33
Brakes........................................................5-34
Battery........................................................5-37
Jump Starting...............................................5-38
Headlamp Aiming...........................................5-43
Bulb Replacement..........................................5-46
Halogen Bulbs
..............................................5-46
Headlamps, Front Turn Signal, and Parking
Lamps.....................................................5-46
Center High-Mounted Stoplamp (CHMSL).........5-48
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-49
License Plate Lamp......................................5-50
Replacement Bulbs.......................................5-50
Windshield Wiper Blade Replacement..............5-50
Tires..............................................................5-52
Tire Sidewall Labeling...................................5-53
Tire Terminology and Denitions.....................5-57
Ination - Tire Pressure.................................5-60
Tire Pressure Monitor System.........................5-61
Tire Pressure Monitor Operation.....................5-63
Tire Inspection and Rotation...........................5-66
When It Is Time for New Tires.......................5-68
Section 5 Service and Appearance Care
5-1

Buying New Tires.........................................5-69
Different Size Tires and Wheels......................5-71
Uniform Tire Quality Grading..........................5-71
Wheel Alignment and Tire Balance..................5-73
Wheel Replacement......................................5-73
Tire Chains..................................................5-74
If a Tire Goes Flat........................................5-75
Tire Sealant and Compressor Kit....................5-76
Changing a Flat Tire.....................................5-86
Removing the Spare Tire and Tools................5-87
Removing the Flat Tire and Installing the
Spare Tire (SS Model)...............................5-90
Removing the Flat Tire and Installing the
Spare Tire (All Models Except SS).............5-101
Storing a Flat or Spare Tire and Tools...........5-106
Compact Spare Tire....................................5-109
Appearance Care..........................................5-110
Interior Cleaning.........................................5-110
Fabric/Carpet..............................................5-111
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-112
Care of Safety Belts....................................5-112
Weatherstrips.............................................5-113
Washing Your Vehicle..................................5-113Cleaning Exterior Lamps/Lenses....................5-113
Finish Care................................................5-114
Windshield and Wiper Blades.......................5-114
Aluminum or Chrome-Plated Wheels
and Trim................................................5-115
Tires.........................................................5-116
Sheet Metal Damage...................................5-116
Finish Damage...........................................5-116
Underbody Maintenance...............................5-116
Chemical Paint Spotting...............................5-116
Vehicle Care/Appearance Materials................5-117
Vehicle Identication.....................................5-118
Vehicle Identication Number (VIN)
................5-118
Service Parts Identication Label...................5-118
Electrical System..........................................5-118
Add-On Electrical Equipment.........................5-118
Headlamp Wiring........................................5-119
Windshield Wiper Fuses...............................5-119
Power Windows and Other Power Options......5-119
Fuses and Circuit Breakers..........................5-119
Floor Console Fuse Block............................5-120
Engine Compartment Fuse Block...................5-122
Capacities and Specications........................5-125
Section 5 Service and Appearance Care
5-2