cooling CHEVROLET HHR 2010 1.G User Guide

A. Pressure Cap. SeeCooling System on page 6‑28.
B. Engine Air Cleaner/Filter. See Engine Air
Cleaner/Filter on page 6‑25.
C. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on
page 6‑36.
D. Coolant Recovery Tank. See “Checking Coolant”
under Engine Coolant on page 6‑29.
E. Engine Oil Dipstick. See “Checking Engine Oil”
under Engine Oil on page 6‑19.
F. Engine Oil Fill Cap. See “When to Add Engine Oil”
under Engine Oil on page 6‑19.
G. Brake Master Cylinder Reservoir. See “Brake
Fluid” under Brakes
on page 6‑37andHydraulic
Clutch on page 6‑28.
H. Underhood Fuse Block. See Engine Compartment
Fuse Block on page 6‑122.
I. Remote Negative (−) Terminal. See Jump Starting
on page 6‑41.
J. Remote Positive (+) Terminal. See Jump Starting
on page 6‑41.
Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil level at each
fuel fill. In order to get an accurate reading, the oil must
be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview
on page 6‑16for the
location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes to drain back into the oil pan. If this is not done, the
oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
6-19

Manual Transmission Fluid
It is not necessary to check the manual transmission
fluid level. A transmission fluid leak is the only reason
for fluid loss. If a leak occurs, take the vehicle to a
dealer/retailer for service. Have it repaired as soon as
possible. You may also have the fluid level checked
by your dealer/retailer when the oil is changed. See
Recommended Fluids and Lubricants
on page 7‑10for
the proper fluid to use.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. This system does not have its own
reservoir. It receives fluid from the brake master
cylinder reservoir.
See Brakes
on page 6‑37for more information.
Cooling System
The Cooling System allows the engine to maintain the
correct working temperature.
A. Pressure Cap
B. Coolant Recovery Tank
C. Electric Engine Cooling Fan
6-28

{WARNING:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
{WARNING:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them. If you
do, you can be burned.
Do not run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.Notice:
Using coolant other than DEX-COOL
®can
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant could
require changing sooner, at 50 000 km (30,000 miles)
or 24 months, whichever occurs first. Any repairs
would not be covered by the vehicle warranty.
Always use DEX-COOL
®(silicate-free) coolant in
the vehicle.
Engine Coolant
The cooling system in the vehicle is filled with
DEX-COOL®engine coolant. This coolant is designed
to remain in the vehicle for five years or 150,000 miles
(240 000 km), whichever occurs first.
The following explains the cooling system and how
to check and add coolant when it is low. If there is a
problem with engine overheating, see Engine
Overheating on page 6‑34
6-29

What to Use
{WARNING:
Adding only plain water to the cooling system can
be dangerous. Plain water, or some other liquid
such as alcohol, can boil before the proper
coolant mixture will. The vehicle's coolant warning
system is set for the proper coolant mixture. With
plain water or the wrong mixture, the engine could
get too hot but you would not get the overheat
warning. The engine could catch fire and you or
others could be burned. Use a 50/50 mixture of
clean, drinkable water and DEX-COOL
®coolant.Use a 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant. If using this mixture, nothing else
needs to be added. This mixture:
.Gives freezing protection down to −34°F (−37°C),
outside temperature.
.Gives boiling protection up to 265°F (129°C),
engine temperature.
.Protects against rust and corrosion.
.Will not damage aluminum parts.
.Helps keep the proper engine temperature.
Notice: If an improper coolant mixture is used, the
engine could overheat and be badly damaged. The
repair cost would not be covered by the vehicle
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core, and
other parts.
Notice: If extra inhibitors and/or additives are used
in the vehicle's cooling system, the vehicle could be
damaged. Use only the proper mixture of the engine
coolant listed in this manual for the cooling system.
See Recommended Fluids and Lubricants
on
page 7‑10for more information.
6-30

Checking Coolant
The vehicle must be on a level surface when checking
the coolant level.
The coolant recovery tank
cap has this symbol on it.
The tank is located in the
engine compartment
toward the front of
the engine on the
passenger's side of
the vehicle.
See Engine Compartment Overview
on page 6‑16for
more information on location.
Check to see if coolant is visible in the coolant recovery
tank. If the coolant inside the coolant recovery tank is
boiling, do not do anything else until it cools down.
If coolant is visible but the coolant level is not at or
above the COLD FILL mark, add a 50/50 mixture of
clean, drinkable water and DEX-COOL
®coolant at the
coolant recovery tank, but be sure the cooling system is
cool before this is done.
When the engine is cold, the coolant level should be at
the COLD FILL (A) line or a little higher. The COLD
FILL line is near the bottom of the tank and sticks out
from the rear of the tank.
When the engine is cold, the coolant level should be at
or above the COLD FILL line. If it is not, you may have
a leak in the cooling system.
6-31

How to Add Coolant to the Cooling
System
{WARNING:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot enough.
Do not spill coolant on a hot engine.
Notice: This vehicle has a specific coolant fill
procedure. Failure to follow this procedure could
cause the engine to overheat and be severely
damaged.
{WARNING:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
{WARNING:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the surge tank
pressure cap —even a little —they can come out
at high speed. Never turn the cap when the
cooling system, including the surge tank pressure
cap, is hot. Wait for the cooling system and surge
tank pressure cap to cool if you ever have to turn
the pressure cap.
6-32

If no coolant is visible in the coolant recovery tank, add
coolant at the pressure cap as follows:
1. Remove the pressurecap when the cooling
system, including the
pressure cap and
upper radiator hose, is
no longer hot.
Turn the pressure cap slowly counterclockwise.
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left to be
vented.
2. Then keep turning the pressure cap and remove it.
3. Add the proper DEX-COOL
®coolant mixture to the
coolant fill port, up to the base of the port. See
Engine Coolant
on page 6‑29Engine Coolant for
more information about the proper coolant mixture.
4. Rinse or wipe any spilled coolant from the engine and the compartment.
5. Then fill the coolant recovery tank to the COLDFILL (A) line.
6. Put the cap back on the coolant recovery tank, but leave the pressure cap off.
6-33

7. Start the engine and let it run until you can feel theupper radiator hose getting hot. Watch out for the
engine cooling fan.
8. By this time, the coolant level inside the radiator filler port may be lower. If the level is lower, add
more of the proper DEX-COOL
®coolant mixture
through the fill port until the level reaches the base
of the fill port.
9. Then replace the pressure cap. At any time during this procedure, if coolant begins to flow out of the
fill port, reinstall the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
10. When the engine has cooled, check the coolant in the coolant recovery tank. The level in the coolant
recovery tank should be at the COLD FILL line
when the engine is cold.
Engine Overheating
The vehicle has several indicators to warn of engine
overheating.
You will find a coolant temperature warning light and a
coolant temperature gauge on your vehicle's instrument
panel. See Engine Coolant Temperature Warning Light
on page 4‑34andEngine Coolant Temperature Gaugeon page 4‑34for more information.
You may decide not to lift the hood when this warning
appears, but instead get service help right away. See
Roadside Assistance Program on page 8‑6.
If you do decide to lift the hood, make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fans are
running. If the engine is overheating, both fans should
be running. If they are not, do not continue to run the
engine and have the vehicle serviced.
Notice: Engine damage from running the engine
without coolant is not covered by the warranty.
Notice: If the engine catches fire because of being
driven with no coolant, your vehicle can be badly
damaged. The costly repairs would not be covered
by the vehicle warranty.
6-34

Wheel Alignment and Tire Balance
The tires and wheels on your vehicle were aligned and
balanced carefully at the factory to give you the longest
tire life and best overall performance. Adjustments
to wheel alignment and tire balancing will not be
necessary on a regular basis. However, if you notice
unusual tire wear or your vehicle pulling to one side or
the other, the alignment might need to be checked.
If you notice your vehicle vibrating when driving on a
smooth road, the tires and wheels might need to be
rebalanced. See your dealer/retailer for proper
diagnosis.
Wheel Replacement
Replace any wheel that is bent, cracked, or badly
rusted or corroded. If wheel nuts keep coming loose,
the wheel, wheel bolts, and wheel nuts should be
replaced. If the wheel leaks air, replace it (except some
aluminum wheels, which can sometimes be repaired).
See your dealer/retailer if any of these conditions exist.
Your dealer/retailer will know the kind of wheel
you need.
Each new wheel should have the same load-carrying
capacity, diameter, width, offset, and be mounted the
same way as the one it replaces.If you need to replace any of your wheels, wheel bolts,
wheel nuts, or Tire Pressure Monitor System (TPMS)
sensors, replace them only with new GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts, wheel nuts, and TPMS sensors
for your vehicle.
{WARNING:
Using the wrong replacement wheels, wheel bolts,
or wheel nuts on your vehicle can be dangerous.
It could affect the braking and handling of your
vehicle, make your tires lose air and make you
lose control. You could have a collision in which
you or others could be injured. Always use the
correct wheel, wheel bolts, and wheel nuts for
replacement.
Notice: The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire or tire chain
clearance to the body and chassis.
See Changing a Flat Tire
on page 6‑88for more
information.
6-76

Engine Compartment Fuse Block
The underhood fuse block is located on the driver side
of the engine compartment. Lift the cover to access the
fuse/relay block.
Notice:Spilling liquid on any electrical components
on the vehicle may damage it. Always keep the
covers on any electrical component.
Fuses Usage
1 Electric Power Steering
2 Rear Defogger
3 Empty
FusesUsage
4 Body Control Module 3
5 Starting System
6 Body Control Module 2
7Rear Power Plug (Panel Van Only),
Cooling Fan (SS only)
8 Vacuum Pump
9 Air Conditioning Clutch Diode
10 Liftgate, Sunroof 11 Empty
12 Rear Power Outlet (Panel Van Only)
13 Fuel Pump
20 Rear Wiper
21 Mirror
22 Air Conditioning
23 Heated Seats (Option)
25 Fuse Puller
27 Empty
29 Cigarette Lighter
30 Power Outlet
31 Daytime Running Lamps
32 Empty
33 Emissions
6-122