cooling CHEVROLET HHR 2010 1.G Owner's Manual

FusesUsage
36 Power Windows
37 Power Seat (Option)
40 Cooling Fan
41 Engine Control Module
42 Cam Phaser (Turbo Only)
43 Engine Control Module, Transmission
44 Antilock Brake System (Option)
45 Injectors, Ignition Module
46 Backup Lamps
47 Heated Seat
49 Windshield Washer Pump
53 Fog Lamps (Option)
56Sensing and Diagnostic
Module (SDM)
Fuses
Usage
57 Antilock Brake System (Option)
58 Windshield Wiper Diode
59 Windshield Wiper
60 Horn
61 Antilock Brake System (Option)
62 Instrument Panel, Ignition
63 Driver Side High-Beam
64 Canister Vent
65 Driver Side Low-Beam
66 Passenger Side Low-Beam
67 Passenger Side High-Beam
69 Parking Lamps
6-123

RelaysUsage
14 Rear Defogger Relay
15 Air Conditioning Clutch
16 Empty
17 Rear Wiper
18 Liftgate Release
19 Fuel Pump
24 Empty
26 Powertrain
28 Daytime Running Lamps
34 Starting System
35 Empty
38 Empty
39 Windshield Washer Pump
48 Rear Windshield Washer
50 Cooling Fan
51 Run, Crank
RelaysUsage
52 Windshield Wiper
54 Fog Lamps (Option)
55 Horn
68 Parking Lamps
70 Windshield Wipers
71 Headlamp Low-Beam
72 Headlamp High-Beam
A Center High-Mounted Stoplamp Relay, and a Rear
Access Panel Door Interlock Relay (Panel Van only),
are located underhood in front of the left shock tower.
The Left Rear Access Panel Door Relay (Panel Van
Only), and the Right Rear Access Panel Door Relay
(Panel Van Only) are located in the rear of the vehicle
behind the right rear quarter trim panel.
A Rear Power Plug mini fuse (Panel Van Only) is
located near the battery in the rear of the vehicle.
6-124

Capacities and Specifications
The following approximate capacities are given in English and metric conversions. Please refer toMaintenance
Replacement Partson page 7‑12for more information.
Application Capacities
English Metric
Air Conditioning Refrigerant R134a For the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System 2.0L Engine 9.2 qt8.7 L
2.2L Engine 7.4 qt7.0 L
2.4L Engine with Automatic Transmission 8.5 qt8.0 L
2.4L Engine with Manual Transmission 8.7 qt8.2 L
Engine Oil with Filter 5.0 qt4.7 L
Fuel Tank 16.2 gal61.3 L
Transmission Fluid Automatic (Bottom Pan Removal) 7.0 qt6.6 L
Manual —2.0L L4 Engine (Drain and Refill) 2.0 qt1.9 L
Manual —2.2L L4 or 2.4L L4 Engine (Drain and Refill) 1.7 qt1.6 L
Wheel Nut Torque 100 lb ft140Y
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this manual.
6-125

MaintenanceI
.Change engine oil and filter. See Engine Oilon
page 6‑19. An Emission Control Service.
.Engine coolant level check. See Engine Coolanton page 6‑29.
.Windshield washer fluid level check. See
Windshield Washer Fluid on page 6‑36.
.Tire inflation check. SeeInflation - Tire Pressureon page 6‑63.
.Tire wear inspection. See Tire Inspection and
Rotation on page 6‑69.
.Rotate tires. See Tire Inspection and Rotationon
page 6‑69.
.Fluids visual leak check (or every 12 months,
whichever occurs first). A leak in any system
must be repaired and the fluid level checked.
.2.2L and 2.4L Engines: Engine air cleaner filter
inspection (vehicles driven in dusty conditions
only). See Engine Air Cleaner/Filter on page 6‑25.
.2.0L Engine: Engine air cleaner filter inspection.
SeeEngine Air Cleaner/Filter on page 6‑25.
.Brake system inspection (or every 12 months,
whichever occurs first).
Maintenance II
.Perform all services described in Maintenance I.
.Steering and suspension inspection. Visual
inspection for damaged, loose, or missing parts or
signs of wear.
.Engine cooling system inspection. Visual
inspection of hoses, pipes, fittings, and clamps
and replacement, if needed.
.Windshield wiper blade inspection for wear,
cracking, or contamination and windshield and
wiper blade cleaning, if contaminated. See
Windshield and Wiper Blades
on page 6‑115. Worn
or damaged wiper blade replacement. See
Windshield Wiper Blade Replacement
on
page 6‑53.
.Body hinges and latches, key lock cylinders, and
rear compartment hinges lubrication. See
Recommended Fluids and Lubricants
on
page 7‑10. More frequent lubrication may be
required when vehicle is exposed to a corrosive
environment. Applying silicone grease on
weatherstrips with a clean cloth makes them last
longer, seal better, and not stick or squeak.
.Restraint system component check. See Checking
the Restraint Systems on page 2‑78.
7-4

.Passenger compartment air filter replacement (or
every 12 months, whichever occurs first). More
frequent replacement may be required if vehicle is
driven regularly under dusty conditions.
.2.2L and 2.4L Engines: Engine air cleaner filter
inspection (vehicles not driven in dusty conditions).
SeeEngine Air Cleaner/Filter on page 6‑25.
Additional Required Services
At Each Fuel Stop
.Engine oil level check. See Engine Oilon
page 6‑19.
.Engine coolant level check. See Engine Coolanton page 6‑29.
.Windshield washer fluid level check. See
Windshield Washer Fluid on page 6‑36.
Once a Month
.Tire inflation check. SeeInflation - Tire Pressureon page 6‑63.
.Tire wear inspection. See Tire Inspection and
Rotation on page 6‑69.
Once a Year
.Starter switch check. See Owner Checks and
Services on page 7‑8.
.Parking brake and automatic transmission P (Park)
mechanism check. See Owner Checks and
Services on page 7‑8.
.Automatic transmission shiftlock control system
check. See Owner Checks and Serviceson
page 7‑8.
.Ignition transmission lock check. See Owner
Checks and Services on page 7‑8.
.Engine cooling system and pressure cap pressure
check. Radiator and air conditioning condenser
outside cleaning. See Cooling System
on
page 6‑28.
.Exhaust system and nearby heat shields
inspection for loose or damaged components.
.Throttle system inspection for interference, binding
or for damaged or missing parts. Replace parts as
needed. Replace any components that have high
effort or excessive wear. Do not lubricate
accelerator or cruise control cables.
7-5

First Engine Oil Change After Every
40 000 km/25,000 Miles
.Fuel system inspection for damage or leaks.
First Engine Oil Change After Every
80 000 km/50,000 Miles
.Engine air cleaner filter replacement. SeeEngine
Air Cleaner/Filter on page 6‑25.
.Automatic transmission fluid change (severe
service only) for vehicles mainly driven in heavy
city traffic in hot weather, in hilly or mountainous
terrain, when frequently towing a trailer, or used for
taxi, police, or delivery service. See Automatic
Transmission Fluid on page 6‑27.
First Engine Oil Change After Every
160 000 km/100,000 Miles
.Spark plug replacement. An Emission Control
Service.
First Engine Oil Change After Every
240 000 km/150,000 Miles
.Engine cooling system drain, flush, and refill,
cooling system and cap pressure check, and
cleaning of outside of radiator and air conditioning
condenser (or every 5 years, whichever occurs
first). See Engine Coolant
on page 6‑29.
An Emission Control Service.
.Engine accessory drive belt inspection for fraying,
excessive cracks, or obvious damage and
replacement, if needed. An Emission Control
Service.
7-6

Scheduled Maintenance
ServiceMaintenanceIMaintenance II
Change engine oil and filter. Reset oil life system. ••
Engine coolant level check. ••
Windshield washer fluid level check. ••
Tire inflation pressures check. ••
Tire wear inspection. ••
Rotate tires. ••
Fluids visual leak check. ••
2.2L and 2.4L Engines: Engine air cleaner filter inspection (vehicles driven in dusty
conditions only). •
•
2.0L Engine: Engine air cleaner filter inspection. ••
Brake system inspection. ••
Steering and suspension inspection. •
Engine cooling system inspection. •
Windshield wiper blades inspection. •
Body components lubrication. •
Restraint system components check. •
Passenger compartment air filter replacement. •
2.2L and 2.4L Engines: Engine air cleaner filter inspection (vehicles not driven in
dusty conditions). •
7-7

Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number, or specification can be obtained from your
dealer/retailer.Usage Fluid/Lubricant
Engine Oil
(2.2L and
2.4L L4 engines) Engine oil which meets GM Standard
GM6094M and displays the American
Petroleum Institute (API) Certified for
Gasoline Engines starburst symbol.
To determine the proper viscosity for
your vehicle's engine, see
Engine Oil
on page 6‑19.
Engine Oil
(2.0L L4 engine) The engine requires a special engine
oil meeting GM Standard GM4718M.
Oils meeting this standard can be
identified with the American
Petroleum Institute (API) Certified for
Gasoline Engines starburst symbol.
However, not all synthetic API oils
with the starburst symbol will meet
this GM standard. Look for and use
only an oil that meets GM Standard
GM4718M. For the proper viscosity,
see
Engine Oil on page 6‑19.
Usage Fluid/Lubricant
Engine Cooling
System 50/50 mixture of clean, drinkable
water and use only DEX-COOL®
Coolant. See
Engine Coolanton
page 6‑29.
Hydraulic Brake System DOT 3 Hydraulic Brake Fluid
(GM Part No. U.S. 88863461, in
Canada 88863462).
Hydraulic Clutch System DOT 3 Hydraulic Brake Fluid
(GM Part No. U.S. 88863461, in
Canada 88863462).
Windshield Washer Optikleen
®Washer Solvent.
Parking Brake Cable Guides Chassis Lubricant (GM Part No.
U.S. 12377985, in Canada 88901242)
or lubricant meeting requirements of
NLGI #2, Category LB or GC‐LB.
Manual
Transmission (2.2L and
2.4L L4 engines) DEXRON
®-VI Automatic
Transmission Fluid.
Manual
Transmission
(2.0L L4 engine) Manual Transmission Fluid
(GM Part No. U.S. 88862472, in
Canada 88862473).
7-10

CoolantEngine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Engine Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . 4-34
Engine Temperature Warning Light . . . . . . . . . . . . . . . 4-34
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
Courtesy Transportation Program . . . . . . . . . . . . . . . . . . . .8-9
Cruise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Cupholders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Customer Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5 Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Text Telephone (TTY) Users . . . . . . . . . . . . . . . . . . . . . . . 8-5
Customer Information Service Publications Ordering Information . . . . . . . . 8-14
Customer Satisfaction Procedure . . . . . . . . . . . . . . . . . . . .8-2
D
Damage Repair, Collision . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Data Recorders, Event . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Daytime Running Lamps (DRL) . . . . . . . . . . . . . . . . . . . . 4-12
Defensive Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Delayed Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Differential, Limited-Slip . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Disc, MP3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-74
Display Reconfigurable Performance . . . . . . . . . . . . . . . . . . . . . 4-41
Doing Your Own Service Work . . . . . . . . . . . . . . . . . . . . . . .6-4
Dome Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Door
Automatic Door Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Delayed Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Power Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Programmable Automatic Door Unlock . . . . . . . . . . . 3-11
Rear Door Security Locks . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Rear Side Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Driver Seat Height Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Driver Information Center (DIC) . . . . . . . . . . . . . . . . . . . . 4-46
DIC Operation and Displays . . . . . . . . . . . . . . . . . . . . . . 4-46
DIC Vehicle Personalization . . . . . . . . . . . . . . . . . . . . . . 4-54
DIC Warnings and Messages . . . . . . . . . . . . . . . . . . . . . 4-48
Driving At Night . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Before a Long Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Defensive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Drunk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Highway Hypnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Hill and Mountain Roads . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
In Rain and on Wet Roads . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Loss of Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Off-Road Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Rocking Your Vehicle to Get it Out . . . . . . . . . . . . . . . . 5-24
Winter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Driving for Better Fuel Economy . . . . . . . . . . . . . . . . . . . 1-24
i - 4

E
E85 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
EDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
Electrical Equipment, Add-On . . . . . . . . . . . . . . . . . . . . 6-118
Electrical SystemEngine Compartment Fuse Block . . . . . . . . . . . . . . . .6-122
Floor Console Fuse Block . . . . . . . . . . . . . . . . . . . . . . .6-120
Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . 6-119
Headlamp Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-119
Power Windows and Other Power Options . . . . . . 6-119
Windshield Wiper Fuses . . . . . . . . . . . . . . . . . . . . . . . . . 6-119
Electronic Immobilizer PASS-Key
®III+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Electronic Immobilizer Operation PASS-Key
®III+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Electronic Stability Control . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Electronic Stability Control Indicator Light . . . . . . . . . . 4-33
Engine
Air Cleaner/Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
Check and Service Engine Soon Lamp . . . . . . . . . . . 4-35
Compartment Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Coolant Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . 4-34
Coolant Temperature Warning Light . . . . . . . . . . . . . . 4-34
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
Drive Belt Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13 Engine (cont.)
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Engine Oil Life System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Enhanced Traction System (ETS) Active Light . . . . . 5-11
Enhanced Traction System (ETS) Indicator/ Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
Entry/Exit Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Event Data Recorders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Extender, Safety Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34F
Filter Engine Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
Finish Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-117
Fixed Mast Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-95
Flash-to-Pass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Flashers, Hazard Warning . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-77
Flat Tire, Changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-88
Flat Tire, Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-106
Fluid Automatic Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Windshield Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
i - 5