engine CHEVROLET IMPALA 2008 9.G Repair Manual

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-6
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuel E85 (85% Ethanol)..................................5-8
Fuels in Foreign Countries...............................5-9
Filling the Tank............................................5-10
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-17
Engine Oil Life System..................................5-20
Engine Air Cleaner/Filter................................5-22
Automatic Transmission Fluid.........................5-24
Engine Coolant.............................................5-26
Pressure Cap...............................................5-29Engine Overheating.......................................5-29
Overheated Engine Protection
Operating Mode........................................5-31
Cooling System............................................5-32
Power Steering Fluid.....................................5-37
Windshield Washer Fluid................................5-38
Brakes........................................................5-39
Battery........................................................5-42
Jump Starting...............................................5-43
Headlamp Aiming...........................................5-47
Bulb Replacement..........................................5-47
Halogen Bulbs..............................................5-47
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps....................................5-48
Taillamps, Turn Signal, Sidemarker,
Stoplamps and Back-up Lamps...................5-50
License Plate Lamp......................................5-51
Replacement Bulbs.......................................5-52
Windshield Wiper Blade Replacement..............5-52
Tires..............................................................5-54
Tire Sidewall Labeling...................................5-55
Tire Terminology and Denitions.....................5-58
Ination - Tire Pressure.................................5-61
Tire Pressure Monitor System.........................5-63
Tire Pressure Monitor Operation.....................5-64
Section 5 Service and Appearance Care
5-1

California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or emit
these chemicals.
California Perchlorate Materials
Requirements
Certain types of automotive applications, such as airbag
initiators, seat belt pretensioners, and lithium batteries
contained in remote keyless entry transmitters,
may contain perchlorate materials. Special handling
may be necessary. For additional information,
see www.dtsc.ca.gov/hazardouswaste/perchlorate.
Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts, and
other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
If you want to do some of your own service work, you
should use the proper service manual. It tells you much
more about how to service your vehicle than this
manual can. To order the proper service manual, see
Service Publications Ordering Information on page 7-15.
5-4

Your vehicle has an airbag system. Before attempting
to do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-66.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. SeeMaintenance Record on page 6-15.
Adding Equipment to the Outside
of Your Vehicle
Things you might add to the outside of your vehicle
can affect the airow around it. This can cause
wind noise and can affect fuel economy and
windshield washer performance. Check with your
dealer/retailer before adding equipment to the outside
of your vehicle.
Fuel
Use of the recommended fuel is an important part of
the proper maintenance of your vehicle. To help
keep the engine clean and maintain optimum vehicle
performance, we recommend the use of gasoline
advertised as TOP TIER Detergent Gasoline.
The 8th digit of the Vehicle Identication Number (VIN)
shows the code letter or number that identies your
vehicle’s engine. The VIN is at the top left of the
instrument panel. SeeVehicle Identification Number
(VIN) on page 5-98.
If your vehicle has the 3.5L V6 engine (VIN Code K only)
or the 3.9L V6 engine (VIN Code 3), you can use either
regular unleaded gasoline or ethanol fuel containing up to
85% ethanol (E85); also seeFuel E85 (85% Ethanol) on
page 5-8. In all other engines, use only the unleaded
gasoline described under “Gasoline Octane.”
5-5

Gasoline Octane
For all vehicles except those with the 5.3L V8 engine
(VIN Code C), use regular unleaded gasoline with
a posted octane rating of 87 or higher. If the octane
rating is less than 87, you might notice an audible
knocking noise when you drive, commonly referred to
as spark knock. If this occurs, use a gasoline rated
at 87 octane or higher as soon as possible. If you are
using gasoline rated at 87 octane or higher and you hear
heavy knocking, the engine needs service.
If your vehicle has the 5.3L V8 engine (VIN Code C),
use premium unleaded gasoline with a posted
octane rating of 91 or higher. You can also use regular
unleaded gasoline rated at 87 octane or higher, but
your vehicle’s acceleration could be slightly reduced,
and you might notice a slight audible knocking
noise, commonly referred to as spark knock. If the
octane is less than 87, you might notice a heavy
knocking noise when you drive. If this occurs, use a
gasoline rated at 87 octane or higher as soon as
possible. Otherwise, you could damage the engine.
If you are using gasoline rated at 87 octane or higher
and you hear heavy knocking, the engine needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
Specication D 4814 in the United States or
CAN/CGSB-3.5 or 3.511 in Canada. Some gasolines
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl (MMT).
We recommend against the use of gasolines
containing MMT. SeeAdditives on page 5-7for
additional information.
California Fuel
If your vehicle is certied to meet California Emissions
Standards, it is designed to operate on fuels that
meet California specications. See the underhood
emission control label. If this fuel is not available
in states adopting California emissions standards, your
vehicle will operate satisfactorily on fuels meeting
federal specications, but emission control system
performance might be affected. The malfunction
indicator lamp could turn on and your vehicle might fail
a smog-check test. SeeMalfunction Indicator Lamp
on page 3-39. If this occurs, return to your authorized
dealer/retailer for diagnosis. If it is determined that
the condition is caused by the type of fuel used, repairs
might not be covered by your warranty.
5-6

Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that help prevent
engine and fuel system deposits from forming, allowing
the emission control system to work properly. In most
cases, you should not have to add anything to the fuel.
However, some gasolines contain only the minimum
amount of additive required to meet U.S. Environmental
Protection Agency regulations. To help keep fuel
injectors and intake valves clean, or if your vehicle
experiences problems due to dirty injectors or valves,
look for gasoline that is advertised as TOP TIER
Detergent Gasoline. Also, your dealer/retailer has
additives that will help correct and prevent most
deposit-related problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines might be available
in your area. We recommend that you use these
gasolines, if they comply with the specications
described earlier. However, E85 (85% ethanol) and
other fuels containing more than 10% ethanol must
not be used in vehicles that were not designed for
those fuels.Notice:Your vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in the fuel
system and also damage plastic and rubber parts.
That damage would not be covered under your
warranty.
Some gasolines that are not reformulated for low
emissions can contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. We recommend against
the use of such gasolines. Fuels containing MMT can
reduce the life of spark plugs and the performance
of the emission control system could be affected.
The malfunction indicator lamp might turn on. If this
occurs, return to your dealer/retailer for service.
5-7

Fuel E85 (85% Ethanol)
The 8th digit of the Vehicle Identication Number (VIN)
shows the code letter or number that identies your
vehicle’s engine. The VIN is at the top left of the
instrument panel. SeeVehicle Identification Number
(VIN) on page 5-98.
If your vehicle has the 3.5L V6 engine (VIN Code K
only) or the 3.9L V6 engine (VIN Code 3), you can use
either regular unleaded gasoline or ethanol fuel
containing up to 85% ethanol (E85); also seeFuel on
page 5-5. In all other engines, use only the unleaded
gasoline described underGasoline Octane on page 5-6.
Only vehicles that have the 3.5L V6 engine (VIN Code K)
or the 3.9L V6 engine (VIN Code 3) can use 85% ethanol
fuel (E85). We encourage the use of E85 in vehicles that
are designed to use it. The ethanol in E85 is a
“renewable” fuel, meaning it is made from renewable
sources such as corn and other crops.Many service stations will not have an 85% ethanol
fuel (E85) pump available. The U. S. Department
of Energy has an alternative fuels website
(www.eere.energy.gov/afdc/infrastructure/locator.html)
that can help you nd E85 fuel. Those stations that
do have E85 should have a label indicating ethanol
content. Do not use the fuel if the ethanol content
is greater than 85%.
At a minimum, E85 should meet ASTM
Specication D 5798. By denition, this means
that fuel labeled E85 will have an ethanol content
between 70% and 85%. Filling the fuel tank with fuel
mixtures that do not meet ASTM specications can
affect driveability and could cause the malfunction
indicator lamp to come on.
To ensure quick starts in the wintertime, the E85 fuel
must be formulated properly for your climate according
to ASTM specication D 5798. If you have trouble
starting on E85, it could be because the E85 fuel is not
properly formulated for your climate. If this happens,
switching to gasoline or adding gasoline to the fuel tank
can improve starting. For good starting and heater
efficiency below 32°F (0°C), the fuel mix in the fuel tank
should contain no more than 70% ethanol. It is best
not to alternate repeatedly between gasoline and E85.
5-8

Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re can
cause bad injuries. To help avoid injuries to
you and others, read and follow all the
instructions on the pump island. Turn off your
engine when you are refueling. Do not smoke
if you are near fuel or refueling your vehicle.
Do not use cellular phones. Keep sparks,
ames, and smoking materials away from fuel.
Do not leave the fuel pump unattended when
refueling your vehicle. This is against the law
in some places. Do not re-enter the vehicle
while pumping fuel. Keep children away from
the fuel pump; never let children pump fuel.The tethered fuel cap is located behind a hinged fuel
door on the driver’s side of the vehicle. If the vehicle has
E85 fuel capability, a yellow cap with the words
“E85/gasoline” can be seen.
To remove the fuel cap, turn it slowly counterclockwise.
The fuel cap has a spring in it; if the cap is released
too soon, it will spring back to the right.
While refueling, hang the tethered fuel cap on the hook
on the inside of the fuel door.
5-10

Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it is
in your vehicle. Static electricity discharge
from the container can ignite the fuel vapor.
You can be badly burned and your vehicle
damaged if this occurs. To help avoid injury to
you and others:
Dispense fuel only into approved
containers.
Do not ll a container while it is inside a
vehicle, in a vehicle’s trunk, pickup bed, or
on any surface other than the ground.
Bring the ll nozzle in contact with the
inside of the ll opening before operating
the nozzle. Contact should be maintained
until the lling is complete.
Do not smoke while pumping fuel.
Do not use a cellular phone while
pumping fuel.
Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools away
from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine parts
and start a re. These include liquids like fuel,
oil, coolant, brake uid, windshield washer and
other uids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
5-12

Engine Compartment Overview
When you open the hood on the 3.5L V6 engine (3.9L V6 similar), here is what you will see:
5-14

A. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-38.
B. Battery. SeeBattery on page 5-42.
C. Underhood Fuse Block. SeeUnderhood Fuse Block
on page 5-100.
D. Remote Positive (+) Terminal. SeeJump Starting on
page 5-43.
E. Coolant Recovery Tank. See “Checking Coolant”
underCooling System on page 5-32.
F. Pressure Cap. SeePressure Cap on page 5-29.
G. Power Steering Fluid Cap. SeePower Steering Fluid
on page 5-37.H. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-17.
I. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-17.
J. Automatic Transmission Fluid Dipstick (Out of View).
See “Checking the Fluid Level” underAutomatic
Transmission Fluid on page 5-24.
K. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-39.
L. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-22.
5-15