brake CHEVROLET IMPALA 2010 9.G Service Manual

ServiceFor service and parts needs, visit your dealer/retailer.
You will receive genuine GM parts and GM-trained and
supported service people.
Genuine GM parts have one of these marks:
Accessories and ModificationsWhen non-dealer/non-retailer accessories are added to
the vehicle, they can affect vehicle performance and
safety, including such things as airbags, braking, stability,
ride and handling, emissions systems, aerodynamics,
durability, and electronic systems like antilock brakes,
traction control, and stability control. Some of these
accessories could even cause malfunction or damage
not covered by the vehicle warranty.
Damage to vehicle components resulting from the
installation or use of non-GM certified parts, including
control module modifications, is not covered under
the terms of the vehicle warranty and may affect
remaining warranty coverage for affected parts.
GM Accessories are designed to complement and
function with other systems on the vehicle. Your GM
dealer/retailer can accessorize the vehicle using
genuine GM Accessories. When you go to your GM
dealer/retailer and ask for GM Accessories, you
will know that GM-trained and supported service
technicians will perform the work using genuine GM
Accessories.
Also, seeAdding Equipment to Your Airbag-Equipped
Vehicle on page 2-73.
6-3

Filling a Portable Fuel Container
{
WARNING:
Never fill a portable fuel container while it is in the
vehicle. Static electricity discharge from the
container can ignite the fuel vapor. You can be
badly burned and the vehicle damaged if this
occurs. To help avoid injury to you and others:
•
Dispense fuel only into approved containers.
•
Do not fill a container while it is inside a
vehicle, in a vehicle’s trunk, pickup bed, or on
any surface other than the ground.
•
Bring the fill nozzle in contact with the inside
of the fill opening before operating the nozzle.
Contact should be maintained until the filling
is complete.
•
Do not smoke while pumping fuel.
•
Do not use a cellular phone while
pumping fuel.
Checking Things Under
the Hood
{
WARNING:
An electric fan under the hood can start up and
injure you even when the engine is not running.
Keep hands, clothing, and tools away from any
underhood electric fan.{
WARNING:
Things that burn can get on hot engine parts and
start a fire. These include liquids like fuel, oil,
coolant, brake fluid, windshield washer and other
fluids, and plastic or rubber. You or others could
be burned. Be careful not to drop or spill things
that will burn onto a hot engine.
6-12

Hood ReleaseTo open the hood, do the following:
1. Pull the interior hood
release handle with
this symbol on it. It is
located to the left
of the parking brake
pedal.
2. Then go to the front of the vehicle and release the
secondary hood latch, located near the center of
the hood front, by pushing the latch to the right.
3. Lift the hood.
Before closing the hood, be sure all the filler caps are
on properly. Then pull the hood down and close it firmly.
6-13

A. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 6-33.
B. Battery. SeeBattery on page 6-38.
C. Underhood Fuse Block. SeeUnderhood Fuse Block
on page 6-97.
D. Remote Positive (+) Terminal. SeeJump Starting on
page 6-39.
E. Coolant Recovery Tank. See “Checking Coolant”
underCooling System on page 6-24.
F. Pressure Cap. SeeCooling System on page 6-24.
G. Power Steering Fluid Cap. SeePower Steering Fluid
on page 6-32.
H. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 6-15.
I. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 6-15.
J. Automatic Transmission Fluid Dipstick (Out of View).
See “Checking the Fluid Level” underAutomatic
Transmission Fluid on page 6-22.
K. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 6-35.
L. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 6-19.
Engine OilChecking Engine OilIt is a good idea to check the engine oil level at each
fuel fill. In order to get an accurate reading, the oil must
be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 6-14
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If this is not done, the
oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
6-15

Checking the Fluid LevelPrepare your vehicle as follows:
1. Park your vehicle on a level place. Keep the engine
running.
2. With the parking brake applied, place the shift lever
in P (Park).
3. With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position
the shift lever in P (Park).
4. Let the engine run at idle for three to five minutes.
Then, without shutting off the engine, follow these steps:
1. Pull out the dipstick and wipe it with a clean rag or
paper towel.
The transmission fluid
dipstick handle is the black
loop with this symbol on it.
It is located near the rear of
the engine compartment.
SeeEngine Compartment Overview on page 6-14
for more information on location.
2. Push it back in all the way, wait three seconds and
then pull it back out again.3. Check both sides of the dipstick, and read the
lower level. The fluid level must be in the
cross-hatched area.
4. If the fluid level is in the acceptable range, push the
dipstick back in all the way.
V6 Engines
6-23

BrakesBrake Fluid
The brake master cylinder
reservoir is filled with
DOT 3 brake fluid. See
Engine Compartment
Overview on page 6-14for
the location of the reservoir.
There are only two reasons why the brake fluid level in
the reservoir might go down:
•
The brake fluid level goes down because of normal
brake lining wear. When new linings are installed,
the fluid level goes back up.
•
A fluid leak in the brake hydraulic system can also
cause a low fluid level. Have the brake hydraulic
system fixed, since a leak means that sooner
or later the brakes will not work well.Do not top off the brake fluid. Adding fluid does not
correct a leak. If fluid is added when the linings
are worn, there will be too much fluid when new brake
linings are installed. Add or remove brake fluid, as
necessary, only when work is done on the brake
hydraulic system.
{
WARNING:
If too much brake fluid is added, it can spill on the
engine and burn, if the engine is hot enough. You
or others could be burned, and the vehicle could
be damaged. Add brake fluid only when work is
done on the brake hydraulic system.
When the brake fluid falls to a low level, the brake
warning light comes on. SeeBrake System Warning
Light on page 4-27.
6-35

What to AddUse only new DOT 3 brake fluid from a sealed container.
SeeRecommended Fluids and Lubricants on page 7-10.
Always clean the brake fluid reservoir cap and the
area around the cap before removing it. This helps keep
dirt from entering the reservoir.
{
WARNING:
With the wrong kind of fluid in the brake hydraulic
system, the brakes might not work well. This could
cause a crash. Always use the proper brake fluid.Notice:
•
Using the wrong fluid can badly damage brake
hydraulic system parts. For example, just a
few drops of mineral-based oil, such as engine
oil, in the brake hydraulic system can damage
brake hydraulic system parts so badly that they
will have to be replaced. Do not let someone
put in the wrong kind of fluid.
•
If brake fluid is spilled on the vehicle’s painted
surfaces, the paint finish can be damaged.
Be careful not to spill brake fluid on the vehicle.
If you do, wash it off immediately. SeeWashing
Your Vehicle on page 6-91.
Brake WearThis vehicle has disc brakes. Disc brake pads have
built-in wear indicators that make a high-pitched warning
sound when the brake pads are worn and new pads
are needed. The sound can come and go or be heard all
the time the vehicle is moving, except when applying
the brake pedal firmly.
6-36

{
WARNING:
The brake wear warning sound means that soon
the brakes will not work well. That could lead to an
accident. When the brake wear warning sound is
heard, have the vehicle serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates can cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong with
the brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to torque specifications in
Capacities and Specifications on page 6-100.
Brake linings should always be replaced as complete
axle sets.
Brake Pedal TravelSee your dealer/retailer if the brake pedal does not
return to normal height, or if there is a rapid increase in
pedal travel. This could be a sign that brake service
might be required.Brake AdjustmentEvery time the brakes are applied, with or without the
vehicle moving, the brakes adjust for wear.Replacing Brake System PartsThe braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. The vehicle
was designed and tested with top-quality brake parts.
When parts of the braking system are replaced — for
example, when the brake linings wear down and new
ones are installed — be sure to get new approved
replacement parts. If this is not done, the brakes might
not work properly. For example, if someone puts in
brake linings that are wrong for the vehicle, the balance
between the front and rear brakes can change — for the
worse. The braking performance expected can change in
many other ways if the wrong replacement brake parts
are installed.
6-37

Jump StartingIf your vehicle’s battery has run down, you may want to
use another vehicle and some jumper cables to start
your vehicle. Be sure to use the following steps to do it
safely.
{
WARNING:
Batteries can hurt you. They can be dangerous
because:
•
They contain acid that can burn you.
•
They contain gas that can explode or ignite.
•
They contain enough electricity to burn you.
If you do not follow these steps exactly, some or
all of these things can hurt you.Notice:Ignoring these steps could result in costly
damage to the vehicle that would not be covered
by the warranty.
Trying to start the vehicle by pushing or pulling it
will not work, and it could damage the vehicle.
1. Check the other vehicle. It must have a 12-volt
battery with a negative ground system.
Notice:If the other vehicle’s system is not a 12-volt
system with a negative ground, both vehicles can
be damaged. Only use vehicles with 12-volt systems
with negative grounds to jump start your vehicle.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles are not touching
each other. If they are, it could cause a ground
connection you do not want. You would not be
able to start your vehicle, and the bad grounding
could damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake firmly on both vehicles involved
in the jump start procedure. Put an automatic
transmission in P (Park) or a manual transmission
in N (Neutral) before setting the parking brake.
6-39

Tire Terminology and DefinitionsAir Pressure
:
The amount of air inside the
tire pressing outward on each square inch of the
tire. Air pressure is expressed in pounds per
square inch (psi) or kilopascal (kPa).
Accessory Weight
:
This means the combined
weight of optional accessories. Some examples of
optional accessories are, automatic transmission,
power steering, power brakes, power windows,
power seats, and air conditioning.
Aspect Ratio
:
The relationship of a tire’s height
to its width.
Belt
:
A rubber coated layer of cords that is
located between the plies and the tread. Cords
may be made from steel or other reinforcing
materials.
Bead:
The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the rim.
Bias Ply Tire
:
A pneumatic tire in which the plies
are laid at alternate angles less than 90 degrees
to the centerline of the tread.Cold Tire Pressure
:
The amount of air pressure
in a tire, measured in pounds per square inch
(psi) or kilopascals (kPa) before a tire has built up
heat from driving. SeeInflation - Tire Pressure
on page 6-59.
Curb Weight
:
The weight of a motor vehicle with
standard and optional equipment including the
maximum capacity of fuel, oil, and coolant,
but without passengers and cargo.
DOT Markings:
A code molded into the sidewall
of a tire signifying that the tire is in compliance
with the U.S. Department of Transportation (DOT)
motor vehicle safety standards. The DOT code
includes the Tire Identification Number (TIN),
an alphanumeric designator which can also identify
the tire manufacturer, production plant, brand,
and date of production.
GVWR
:
Gross Vehicle Weight Rating.
SeeLoading the Vehicle on page 5-20.
GAWR FRT
:
Gross Axle Weight Rating for the
front axle. SeeLoading the Vehicle on page 5-20.
6-56