transmission CHEVROLET KODIAK 2004 Owner's Manual

To set the hand lever parking brake, hold the regular
brake pedal down with your right foot. Pull up on
the handle with your right hand, until it stops.
If the ignition is on when the parking brake is set, the
brake system warning light will come on.
To release the foot pedal parking brake, hold the
regular brake pedal down. Pull the brake release handle,
located just above the parking brake pedal, to release
the parking brake.
To release the hand lever parking brake, hold the
regular brake pedal down and push down on the handle
until it stops.
If the ignition is on when the parking brake is released,
the brake system warning light will go off.
Propshaft Park Brake Burnish
Procedure
It is recommended that the propshaft-mounted parking
brake be burnished as part of the new vehicle
break-in. The parking brake will work best after it has
been burnished following these instructions:
Make 10 stops, using the parking brake hand lever or
foot pedal, from 20 mph (32 km/h) about 2 1/2 miles
(4 km) apart. Between stops, drive the vehicle at 20 mph
(32 km/h) to allow the brake to cool.Notice:Driving with the parking brake on can
damage the transmission and brake system parts.
Verify that the parking brake is fully released and the
brake warning light is off before driving.
Rear Wheel Park Brake Burnish
Procedure
It is recommended that the rear wheel mounted parking
brake be burnished as part of the new vehicle
break-in. The parking brake will work best after it has
been burnished following these instructions:
Make one or two stops using the parking brake hand
lever of foot pedal from 55 mph (92 km/h) to a stop with
moderate apply. Each stop should occur within 1/4 of
a mile.
Notice:Driving with the parking brake on can
overheat the brake system and cause premature
wear or damage to brake system parts. Verify that
the parking brake is fully released and the brake
warning light is off before driving.
2-34

After a few minutes, the trailer system should be fully
charged. When it is, the air pressure gage will show
about 125 to 135 psi (862 to 931 kPa).
For driving with a trailer, the yellow and red (if equipped)
knobs must be pushed in. It’s the same when you’re
not pulling a trailer except that the red trailer air supply
knob must be pulled out.
{CAUTION:
If you apply any one of the air brake parking
controls while the vehicle is moving, your rig
will stop suddenly. If you are not ready for
this, you or others could be injured. Don’t
apply any one of these controls while you’re
driving, unless you have to make an
emergency stop.
If the air pressure drops below 60 to 70 psi
(413 to 482 kPa), the primary brake light and warning
buzzer will come on. If the air pressure drops to
35 to 45 psi (241 to 310 kPa), the red trailer air supply
knob will automatically pop out and apply the spring
brakes on the trailer.If the air pressure drops to 35 to 45 psi (241 to 310 kPa),
the yellow park brake knob will automatically pop out
and apply the spring brakes on the truck or tractor.
If you ever have a complete loss of air so that your air
brakes automatically apply, there is a way that the
tow operator can release the parking brakes to tow the
vehicle. SeeTowing Your Vehicle on page 4-31.
{CAUTION:
If your vehicle is left in gear, the engine can
start if the vehicle starts to roll. This can easily
happen if you have the diesel engine. Shift the
transmission into NEUTRAL (N) before you
leave the vehicle.
2-36

Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-5
Other Warning Devices...................................3-6
Horn.............................................................3-6
Tilt Wheel.....................................................3-7
Turn Signal/Multifunction Lever.........................3-7
Exterior Lamps.............................................3-13
Interior Lamps..............................................3-15
Instrument Panel Switchbank..........................3-16
Accessory Power Outlets...............................3-17
Ashtrays and Cigarette Lighter........................3-18
Climate Controls............................................3-19
Climate Control System.................................3-19
Outlet Adjustment.........................................3-22
Rear Heating System....................................3-23
Warning Lights, Gages, and Indicators............3-23
Instrument Panel Cluster................................3-24
Speedometer and Odometer...........................3-25
Tachometer.................................................3-26
Safety Belt Reminder Light.............................3-26
Safety Belt Reminder Tone............................3-26
Air Bag Readiness Light................................3-27
Air Bag Off Light..........................................3-28Charging System Light..................................3-30
Voltmeter Gage............................................3-30
Service Transmission Warning Light................3-31
Range Inhibit Warning Indicator......................3-31
Brake System Warning Light..........................3-31
Parking Brake Warning Light..........................3-34
Anti-Lock Brake System Warning Light.............3-34
Trailer Anti-Lock Brake System
Warning Light...........................................3-35
Engine Coolant Temperature Gage..................3-35
Low Coolant Warning Light............................3-36
Wait to Start Indicator...................................3-36
Malfunction Indicator Lamp.............................3-37
Oil Pressure Gage........................................3-37
Low Oil Level Light.......................................3-38
Change Engine Oil Light................................3-39
Engine Overspeed Warning Light....................3-39
Engine Shutdown Warning Light.....................3-39
Transmission Temperature Gage.....................3-40
Exhaust Brake Indicator Light.........................3-40
Differential Lock Indicator Light.......................3-40
Reduced Engine Power Light.........................3-41
Daytime Running Lamps Indicator Light...........3-41
Section 3 Instrument Panel
3-1

Cruise Control
If your vehicle has this
feature, it is located at the
end of the multifunction
lever.
T(Set):Pressing in this button at the end of the
lever sets the cruise control speed.
9(Off):Moving the switch to this position turns off
the cruise control.
R(On):Moving the switch to this position turns on the
cruise control.
S(Resume/Accelerate):Moving the switch to this
position turns on resume/accelerate.With cruise control, you can maintain a speed of about
30 mph (48 km/h) or more without keeping your foot
on the accelerator. Cruise control does not work
at speeds below about 30 mph (48 km/h).
If you have an automatic transmission and you apply
your brakes, the cruise control will shut off.
If you have a manual transmission and you apply your
brakes or push the clutch pedal, the cruise control
will shut off.
{CAUTION:
Cruise control can be dangerous where you
can not drive safely at a steady speed. So, do
not use your cruise control on winding roads
or in heavy traffic.
Cruise control can be dangerous on slippery
roads. On such roads, fast changes in tire
traction can cause needless wheel spinning,
and you could lose control. Do not use cruise
control on slippery roads.
3-10

Reducing Speed While Using Cruise
Control
Press in the button at the end of the lever until you
reach the lower speed you want, then release it.
To slow down in very small amounts, tap the button
briefly. Each time you do this, you’ll go 1 mph (1.6 km/h)
slower.
Passing Another Vehicle While Using
Cruise Control
Use the accelerator pedal to increase your speed.
When you take your foot off the pedal, your vehicle will
slow down to the cruise control speed you set earlier.
Using Cruise Control on Hills
How well your cruise control will work on hills depends
upon your speed, load and the steepness of the
hills. When going up steep hills, you may want to step
on the accelerator pedal to maintain your speed.
When going downhill, you may have to brake or shift to
a lower gear to keep your speed down. Of course,
applying the brake or clutch takes you out of cruise
control. Many drivers find this to be too much trouble
and don’t use cruise control on steep hills.
Ending Cruise Control
There are four different ways to turn off the cruise
control:
•Step lightly on the brake pedal (manual and
automatic transmissions).
•Press the clutch pedal to the floor (manual
transmissions).
•Move the cruise switch to off, or
•Shift the transmission to NEUTRAL (N).
Erasing Speed Memory
When you turn off the ignition, your cruise control set
speed memory is erased.
3-12

Interior Lamps
Instrument Panel Brightness Control
This feature controls the brightness of the instrument
panel lights.
The thumbwheel for this feature is located to the right of
the exterior lamp control.
Turn the thumbwheel up to brighten the lights. When
the thumbwheel is moved to the first position, the radio
display and transmission selection display will go to
full intensity. The instrument panel cluster will also be
dimly lit. Moving the thumbwheel up to the next position
will activate the interior dome lamps.
Dome Lamps
The dome lamps will come on when you open a door.
You can also turn the dome lamps on by moving
the thumbwheel, located to the right of the exterior lamp
control, all the way up to the second position. In this
position, the dome lamps will remain on whether a door
is open or closed.
You can use the dome override button to set the dome
lamps to automatically come on when a door is
open, or to remain off.The dome override button is located below the exterior
lamp control.
If the dome override button is pushed in, the dome
lamps will not come on. Use this feature when you want
to leave your door(s) open for an extended period of
time and do not want to run the battery down.
If the dome override button is in the out position, the
interior lamps will work as usual.
3-15

This switchbank is located in the center of the instrument
panel.
e(Marker Lamp Defeat Switch):See “Marker Lamp
Defeat Switch” underExterior Lamps on page 3-13.
j(Manual High Idle Switch):See “Manual High Idle
System” underStarting Your Diesel Engine on
page 2-14.
i(Traction Control Switch):SeeTraction Control
System (TCS) on page 4-11.
f(Outside Heated Mirror Switch):SeeOutside
Heated Mirrors on page 2-41.
g(Power Take Off Switch):SeePower Take-Off
(PTO) on page 4-36.
h(Rear Air Suspension Dump Control
Switch):See “Rear Air Suspension Dump Control”
underTwo-Speed Rear Axle Electric Shift Control
on page 2-26.
k(Rear Axle Shift Control Switch):See “Air Shift
Control” (Automatic Transmission) underTwo-Speed
Rear Axle Electric Shift Control on page 2-26.
Exhaust Brake Switch:SeeDiesel Engine Exhaust
Brake on page 2-25.
l(Differential Lock Control Switch):SeeRear
Axle Differential Lock Control on page 4-10.
cd(Air Bag Off Switch):SeeAir Bag Off Switch
on page 1-55.
If your vehicle does not have some of the features
controlled by these switches, there will be a blank switch
marker in its place.
Accessory Power Outlets
With accessory power outlets, you can plug in auxiliary
electrical equipment such as a cellular telephone or
CB radio.
The accessory power outlets are located on the
passenger’s side of the instrument panel.
To use an outlet, pull the cover down. When not using
it, always cover the outlet with the protective cap.
These circuits are protected by a fuse and have
maximum current levels.
Notice:Leaving electrical equipment on for
extended periods will drain the battery. Always turn
off electrical equipment when not in use and do
not plug in equipment that exceeds the maximum
amperage rating.
3-17

Service Transmission Warning Light
If your vehicle has an Allison automatic transmission,
certain transmission malfunctions will turn this light on.
This light is located with
the auxiliary warning lights
in the center of the
instrument panel.
If this light comes on while you are driving, do not use
the transmission shift control or you may lose forward
gears. The computer for the transmission senses
a problem and chooses a gear to stay in so that you
can drive the vehicle in that gear. You may not be able
to drive as fast or back up when this light is on.
Notice:If you continue driving your vehicle after
the transmission warning light comes on, you could
damage the transmission. While this light is on,
the transmission cannot operate in all gears. If you
attempt to shift gears, the vehicle may not
continue to move. Do not attempt to shift gears
while the transmission warning light is on. Instead,
drive directly to a GM dealer for service. If you
cannot drive to a dealer immediately, have the
vehicle towed.
Range Inhibit Warning Indicator
If your vehicle has an Allison
1000/2000/2200/2400 series automatic transmission, a
lighted bar under the current gear selected will flash.
If your vehicle has an Allison MD automatic
transmission, the current gear selected on the
pushbutton display will flash.
The flashing bar or gear selection indicates that
transmission range shifts may not occur.
For detailed information on shift inhibit limitations, see
the Allison Automatic Transmission Operator’s Manual in
your vehicle for further information.
Brake System Warning Light
Your vehicle has either hydraulic or air brakes. Each
system has different warning lights.
3-31

Transmission Temperature Gage
If you have an automatic
transmission, this gage is
located above the
switchbank in the center of
the instrument panel.
When your ignition is on, the gage shows the
temperature of the transmission oil. A reading in the
warning zone, the red area beginning at 300°F (150°C),
means you must stop driving and check into the
cause. One possible cause is a low oil level in the
transmission.
Notice:If you drive your vehicle with the
transmission temperature gage above normal
operating range, you can damage the transmission.
This could lead to costly repairs that would not
be covered by your warranty. Do not drive your
vehicle while the transmission temperature gage
reading is above normal. See your dealer for service.
Exhaust Brake Indicator Light
If your vehicle is equipped
with an exhaust brake, you
will have this light,
located above the comfort
controls in the center of
the instrument panel.
The exhaust brake indicator light will come on and stay
on whenever the diesel engine exhaust brake or
exhaust restrictor is active. For more information, see
Diesel Engine Exhaust Brake on page 2-25.
Differential Lock Indicator Light
If your vehicle has this
feature, this light is located
in the center of the
instrument panel. The light
is on when the inter-axle
differential lock system
is in use.
The light will come on momentarily during starting. If the
light fails to come on, have it repaired as soon as
possible so you will be aware when the lock system is
in use.
3-40

Traction Control System (TCS)
Your vehicle may have a traction control system that
limits wheel spin. This is especially useful in slippery
road conditions. The system operates only if it senses
that one or both of the rear wheels are spinning or
beginning to lose traction. When this happens,
the system applies the brake(s) at the affected wheel(s).
The bottom light on the TCS on/off button will come
on when the TCS is limiting wheel spin. You may feel or
hear the system working, but this is normal. The TCS
will function at speeds up to about 25 mph (42 km/h).
The TCS may operate on dry roads under some
conditions. When this happens, you may notice a
reduction in acceleration. This is normal and doesn’t
mean there’s a problem with your vehicle. Examples of
these conditions include a hard acceleration in a
turn, an abrupt upshift or downshift of the transmission
or driving on rough roads.
When the light in the top of the TCS button is on, the
TCS is off and will not limit wheel spin. Adjust your
driving accordingly.
The light in the top of the TCS button will come on if the
TCS is turned off by pressing the TCS on/off button.
The light may also come on if a problem has been
detected in either the traction control system or
the anti-lock brake system.The traction control system automatically comes on
whenever you start your vehicle. To limit wheel
spin, especially in slippery road conditions, you should
always leave the system on. But you can turn the
traction control system off if you ever need to. You
should turn the system off if your vehicle ever gets stuck
in sand, mud or snow and rocking the vehicle is
required. SeeRocking Your Vehicle To Get it Outunder
If You Are Stuck: In Sand, Mud, Ice or Snow on
page 4-29.
To turn the system on or
off, press the traction
control button located in
the instrument panel
switchbank.
If you used the TCS button to turn the system off, the
light in the top of the button will come on and stay
on. You can turn the TCS back on at any time by
pressing the button again; the light should go off.
4-11