check engine CHEVROLET KODIAK 2005 Manual PDF

Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the
regular brakes.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work only
in PARK (P), if equipped, or NEUTRAL (N). If
the starter works in any other position, your vehicle
needs service. On manual transmission vehicles,
the starter should work only when the clutch pedal is
all the way down.
Automatic Transmission Shift
Indicator Check
Check that the indicator points to the gear chosen.
Steering Check
Be alert for any changes in steering action, abnormal
front tire wear or steering wheel position. An inspection
or service is needed when the steering wheel is
harder to turn or has too much free play, or if there are
strange sounds when turning or parking.
Brake System Check
Be alert to illumination of the low air warning lamp or for
the tone alarm, or changes in braking action, such as
repeated pulling to one side, unusual sounds when
braking or increased brake pedal travel. Make sure air
brake system reservoirs are drained daily with full
system air pressure, and check system for leaks. Any of
these conditions could indicate the need for brake
system inspection and/or service.
6-29

Engine Cooling System Service
Inspect the hoses and have them replaced if they are
cracked, swollen, or deteriorated. Inspect all pipes,
fittings, and clamps; replace as needed. Clean
the outside of the radiator and air conditioning
condenser. To help ensure proper operation, a pressure
test of the cooling system and pressure cap is
recommended at least once a year.
Exhaust System Check
Be alert for any changes in the sound of the exhaust
system or any smell of fumes. These are signs the
system may be leaking. Have it checked and/or repaired
at once. Refer toEngine Exhaust on page 2-43and
Running the Engine While Parked on page 2-44.
Windshield Wipers and Washers Check
Check operation and condition of the wiper blades.
Check the flow of the washer spray.
Defroster Check
Move the control to the defrost symbol and the fan to HI
or the high symbol. Then check the airflow from the
ducts at the inside base of the windshield.
Mirrors and Sun Visors Check
Check that friction joints hold mirrors and sun visors
in place.
Seat Adjuster Check
When adjusting a manual seat, be sure seat adjusters
latch by attempting to move the seat after latching.
Lamps Check
Check panel lighting, warning lights, indicator lights, and
interior lamps. On the outside, check: license plate
lamps, sidemarker lamps, reflectors or lights on outside
mirrors, headlamps, parking lamps, identification and
clearance lamps, taillamps, brake lamps, turn signals,
backup lamps, and hazard warning flashers. Have
headlamp aim checked at once if beams seem
improperly aimed.
Glass, Mirrors, Lamps and/or
Reectors Condition Check
Look for broken, scratched, dirty, or damaged glass,
mirrors, lamps, or reflectors that could reduce the view
or visibility or cause injury. Replace, clean or repair
promptly.
6-30

Door Latches Check
Check that doors close, latch, and lock tightly. Check for
broken, damaged, or missing parts that might prevent
tight latching.
Hood Latches Check
Check that the hood closes firmly. Check for broken,
damaged, loose, or missing parts that might prevent
tight latching. Make sure the secondary latch (if
equipped) keeps the hood from opening all the way
when the primary latch is released.
Fluid Leaks Check
Check for fuel, coolant, oil, or other fluid leaks by
looking at the surface beneath the vehicle after it has
been parked for awhile.
Underbody Inspection
Corrosive materials used for ice, snow removal, and
dust control can collect on the underbody. If these
materials are not removed, accelerated corrosion (rust)
can occur on underbody parts such as fuel lines,
frame, floor pan, and exhaust system. At least every
spring, flush these materials from the underbody
with plain water. Take care to clean well any areas
where mud and other debris can collect. Sediment
packed in closed areas of the frame should be loosened
before being flushed.
Engine Cover Check
Check that the cab’s engine cover and seal (if equipped)
are not torn or damaged. Be sure that the cover is
clamped down firmly to the floor.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part C.
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
Tractor Protection (Breakaway)
Valve Check
On air brake models, remove, disassemble, clean and
inspect the tractor protection (breakaway) valve.
6-31

C
Canadian Owners................................................ ii
Capacities and Specifications............................5-95
Carbon Monoxide...................................2-43, 4-26
Care of
Safety Belts................................................5-82
Your Cassette Tape Player............................3-58
Your CD Player...........................................3-59
Your CDs ...................................................3-59
Center Console Storage Area...........................2-47
Center Passenger Position, Safety Belts.............1-22
Charging System Light....................................3-30
Check
Engine Light...............................................3-36
Gages Warning Light...................................3-42
Checking Things Under the Hood......................5-20
Chemical Paint Spotting...................................5-85
Child Restraints
Child Restraint Systems...............................1-33
Infants and Young Children...........................1-30
Older Children.............................................1-27
Securing a Child Restraint in a Rear
Outside Seat Position...............................1-40Child Restraints (cont.)
Securing a Child Restraint in the Center
Rear Seat Position (Crew Cab) or
Center Front Position................................1-42
Securing a Child Restraint in the Right
Front Seat Position...................................1-44
Top Strap...................................................1-39
Where to Put the Restraint...................1-36, 1-38
Chime Level Adjustment..................................3-59
Cigarette Lighter.............................................3-20
Cleaning
Aluminum or Chrome-Plated Wheels..............5-84
Exterior Lamps/Lenses.................................5-83
Fabric/Carpet..............................................5-81
Finish Care.................................................5-83
Inside of Your Vehicle..................................5-80
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-82
Tires..........................................................5-85
Underbody Maintenance...............................5-85
Washing Your Vehicle...................................5-83
Weatherstrips..............................................5-82
Windshield and Wiper Blades........................5-84
3

Driving (cont.)
Drunken....................................................... 4-2
Freeway.....................................................4-22
Hill and Mountain Roads..............................4-24
In Rain and on Wet Roads...........................4-18
Rocking Your Vehicle to Get it Out.................4-30
Tow Hooks.................................................4-31
Winter........................................................4-26
Dual Tire Operation.........................................5-72
E
Electrical System
Add-On Equipment......................................5-88
Fuses and Circuit Breakers...........................5-89
Fusible Links..............................................5-89
Headlamp Wiring.........................................5-88
Instrument Panel Fuse Block.........................5-89
Power Windows and Other Power Options......5-89
Underhood Fuse Block.................................5-92
Windshield Wiper Fuses...............................5-88
Engine
Air Cleaner/Filter.........................................5-33
Alarm and Automatic Shutdown.....................2-18
Battery.......................................................5-55
Change Engine Oil Light...............................3-38
Check and Service Engine Soon Light............3-36Engine (cont.)
Checks Before Operating..............................2-22
Coolant..............................................5-36, 5-38
Coolant Heater............................................2-24
Coolant Temperature Gage...........................3-35
Diesel Engine Exhaust Brake........................2-25
Exhaust.....................................................2-43
Exhaust Restrictor.......................................2-21
Fan Noise..................................................5-45
High Idle System.........................................2-19
Oil .....................................................5-22, 5-26
Oil Life System...........................5-29, 5-31, 5-32
Overheating................................................5-38
Overspeed Warning Light..............................3-39
Reduced Power Light...................................3-41
Shutdown Warning Light...............................3-39
Speed Limiter.............................................3-26
Starter Over-Crank Protection........................2-12
Starting Your Diesel.....................................2-14
Starting Your Gasoline..................................2-12
Entry Lighting.................................................3-17
Event Data Recorders (EDR)............................. 7-6
Exhaust Brake Indicator Light...........................3-40
Exhaust Restrictor...........................................2-21
Extender, Safety Belt.......................................1-26
Exterior Lamps...............................................3-14
5

G
Gage
Air Pressure...............................................3-44
Check Gages Warning Light..........................3-42
Engine Coolant Temperature.........................3-35
Filter Minder...............................................3-43
Fuel..........................................................3-42
Hourmeter..................................................3-44
Oil Pressure...............................................3-37
Speedometer..............................................3-26
Tachometer.................................................3-26
Transmission Temperature.............................3-39
Voltmeter Gage...........................................3-30
Gasoline
Octane........................................................ 5-6
Specifications............................................... 5-6
Gasoline Engine, Starting.................................2-12
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-6
Headlamp Wiring............................................5-88
Headlamps
Bulb Replacement.......................................5-65
Daytime Running Lamps...............................3-15
High/Low Beam Changer................................ 3-8
On Reminder..............................................3-15Heater...........................................................3-20
High Idle System............................................2-19
Highbeam On Light.........................................3-41
Highway Hypnosis...........................................4-23
Hill and Mountain Roads..................................4-24
Hood
Checking Things Under................................5-20
Latches......................................................5-20
Horn............................................................... 3-6
Hourmeter Gage.............................................3-44
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-14
Hydraulic Brake Systems................................... 4-6
Hydraulic Brakes.............................................2-38
I
Ignition Positions.............................................2-12
Infants and Young Children, Restraints...............1-30
Inflation -- Tire Pressure..................................5-71
Instrument Panel
Overview..................................................... 3-4
Switchbank.................................................3-18
Instrument Panel (I/P)
Brightness..................................................3-16
Cluster.......................................................3-25
7

J
Jump Starting.................................................5-56
K
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Lamps
Dome........................................................3-16
Exterior......................................................3-14
Marker.......................................................3-16
Reading.....................................................3-17
Light
Airbag Off..................................................3-28
Airbag Readiness........................................3-27
Anti-Lock Brake System Warning...................3-34
Brake System Warning.................................3-31
Change Engine Oil......................................3-38
Charging System.........................................3-30
Check Gages Warning.................................3-42
Daytime Running Lamps Indicator..................3-41
Differential Lock Indicator..............................3-40Light (cont.)
Engine Overspeed Warning...........................3-39
Engine Shutdown Warning............................3-39
Exhaust Brake Indicator................................3-40
Highbeam On.............................................3-41
Low Coolant Warning...................................3-35
Low Oil Level.............................................3-38
Low Washer Fluid Warning...........................3-42
Malfunction Indicator....................................3-36
Range Inhibit Warning Indicator.....................3-31
Reduced Engine Power................................3-41
Safety Belt Reminder...................................3-27
Safety Belt Reminder Tone...........................3-27
Service Transmission Warning.......................3-31
Trailer Anti-Lock Brake System Warning..........3-34
Wait to Start Indicator..................................3-36
Water in Fuel Warning.................................3-43
Lighting
Entry.........................................................3-17
Loading Your Vehicle.......................................4-32
Locks
Door........................................................... 2-6
Power Door.................................................. 2-7
Loss of Control...............................................4-15
Low Coolant Warning Light..............................3-35
Low Washer Fluid Warning Light.......................3-42
8

M
Maintenance, Normal Replacement Parts..........5-100
Maintenance Schedule
At Each Fuel Fill.........................................6-27
At Least Once a Year..................................6-31
At Least Twice a Year..................................6-28
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-27
Part C - Recommended Fluids and
Lubricants...............................................6-32
Part D - Maintenance Record........................6-34
Scheduled Maintenance................................. 6-5
Scheduled Maintenance Supplements............... 6-5
Using.......................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-36
Manual Seats................................................... 1-2
Manual Transmission
Fluid..........................................................5-35
Operation...................................................2-29
Manual Windows.............................................. 2-8
Marker Lamps................................................3-16
Mirrors
Manual Rearview Mirror................................2-45
Outside Convex Mirrors................................2-46
Outside Heated Mirrors................................2-46Mirrors (cont.)
Outside Manual Mirrors................................2-45
Outside Power Mirrors..................................2-45
MyGMLink.com................................................ 7-3
N
New Vehicle Break-In......................................2-11
Noise Control System, Tampering......................5-64
Normal Maintenance Replacement Parts...........5-100
O
Odometer......................................................3-26
Odometer, Trip...............................................3-26
Off-Road Recovery..........................................4-13
Oil
Change Engine Oil Light...............................3-38
Engine...............................................5-22, 5-26
Low Oil Level Light......................................3-38
Pressure Gage............................................3-37
Oil, Engine Oil Life System..............5-29, 5-31, 5-32
Older Children, Restraints................................1-27
Online Owner Center........................................ 7-3
Other Service Items
Air Conditioning System...............................5-70
Automatic Ether Injection System...................5-68
Front Wheel Bearings with Oil-Filled Hubs.......5-69
Fuel Filter...................................................5-66
9

Other Service Items (cont.)
Primary Fuel Filter and Water Separator.........5-67
Secondary Fuel Filter and Water Separator/
Heater....................................................5-68
Other Warning Devices...................................... 3-6
Outlet Adjustment............................................3-23
Outside
Convex Mirrors............................................2-46
Heated Mirrors............................................2-46
Manual Mirrors............................................2-45
Power Mirrors.............................................2-45
Overspeed Warning Light.................................3-39
Owners, Canadian............................................... ii
P
Parking.........................................................2-38
Air Brake....................................................2-40
Hydraulic Brakes.........................................2-38
Over Things That Burn.................................2-43
Propshaft Brake Burnish Procedure................2-39
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-27
Part C - Recommended Fluids and Lubricants....6-32
Part D - Maintenance Record...........................6-34
Passing.........................................................4-13Power
Accessory Outlets........................................3-19
Door Locks.................................................. 2-7
Electrical System.........................................5-89
Reduced Engine Light..................................3-41
Steering Fluid.............................................5-45
Windows...................................................... 2-9
Propshaft Brake Burnish Procedure...................2-39
Q
Questions and Answers About Safety Belts.........1-13
R
Radios..........................................................3-44
AM-FM Radio.............................................3-45
Care of Your Cassette Tape Player................3-58
Care of Your CD Player...............................3-59
Care of Your CDs........................................3-59
Radio with Cassette.....................................3-48
Radio with CD............................................3-53
Setting the Time..........................................3-45
Theft-Deterrent............................................3-57
Understanding Reception..............................3-57
Range Inhibit Warning Indicator........................3-31
10

Reading Lamps..............................................3-17
Rear Axle......................................................5-60
Differential Lock Control................................. 4-9
Shift Motor.................................................5-62
Two-Speed Electric Shift Control....................2-26
Rear Heating System......................................3-24
Rear Seat Operation......................................... 1-8
Rear Seat Passengers, Safety Belts..................1-24
Rearview Mirrors.............................................2-45
Reclining Seatbacks.......................................... 1-4
Reduced Engine Power Light............................3-41
Remote Keyless Entry System............................ 2-3
Remote Keyless Entry System, Operation............ 2-4
Reporting Safety Defects
Canadian Government................................... 7-7
General Motors............................................. 7-8
United States Government.............................. 7-7
Restraint System Check
Checking the Restraint Systems....................1-60
Replacing Restraint System Parts
After a Crash..........................................1-60
Right Front Passenger Position, Safety Belts......1-22
Roadside
Assistance Program....................................... 7-5
Rocking Your Vehicle to Get it Out....................4-30
Running Out of Fuel........................................5-15
Running the Engine While Parked.....................2-44S
Safety Belt
Reminder Light............................................3-27
Reminder Tone............................................3-27
Safety Belts
Care of......................................................5-82
Center Passenger Position............................1-22
Driver Position............................................1-14
How to Wear Safety Belts Properly................1-14
Questions and Answers About Safety Belts.....1-13
Rear Seat Passengers.................................1-24
Right Front Passenger Position......................1-22
Safety Belt Extender....................................1-26
Safety Belt Use During Pregnancy.................1-22
Safety Belts Are for Everyone......................... 1-9
Shoulder Belt Height Adjuster........................1-21
Safety Warnings and Symbols.............................. iii
Scheduled Maintenance..................................... 6-5
Scheduled Maintenance Supplements.................. 6-5
Seats
Air Suspension Seats.................................... 1-6
Manual........................................................ 1-2
Rear Seat Operation...................................... 1-8
Reclining Seatbacks...................................... 1-4
Split Bench Seat........................................... 1-6
11