fuel CHEVROLET KODIAK 2007 Service Manual

Finish Damage
Any stone chips, fractures or deep scratches in
the finish should be repaired right away. Bare
metal will corrode quickly and may develop into
major repair expense.
Minor chips and scratches can be repaired with
touch-up materials available from your dealer.
Larger areas of finish damage can be corrected in
your dealer’s body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and
dust control can collect on the underbody. If these
are not removed, corrosion and rust can develop
on the underbody parts such as fuel lines,
frame, floor pan, and exhaust system even though
they have corrosion protection.
At least every spring, flush these materials from the
underbody with plain water. Clean any areas where
mud and debris can collect. Dirt packed in close
areas of the frame should be loosened before being
flushed. Your dealer or an underbody car washing
system can do this for you.
Chemical Paint Spotting
Some weather and atmospheric conditions can
create a chemical fallout. Airborne pollutants can
fall upon and attack painted surfaces on the
vehicle. This damage can take two forms: blotchy,
ring-shaped discolorations, and small, irregular
dark spots etched into the paint surface.
Although no defect in the paint job causes this,
GM will repair, at no charge to the owner, the
surfaces of new vehicles damaged by this fallout
condition within 12 months or 12,000 miles
(20 000 km) of purchase, whichever occurs first.
338

Relay Usage
ECU/PTO*Engine Control Unit/Power Take-Off
*Diesel 7.8 DURAMAX
®
BRK LAMPC4/C5 Brake Lamps,
C6/C7/C8 Tractor/Trailer Wiring
DRL Daytime Running Lamps
IGN-4 Ignition
CHMSL Center High Mounted Stoplamp
MRK LTS Sidemarker and Clearance Lamps
HTD/MIRR Heated Mirrors
HTR Diesel Heated Fuel
RT TRN TRLR Passenger’s Side Trailer Turn Signal
Blank Not Used
LT TRN TRLR Driver’s Side Trailer Turn Signal
Blank Not Used
Blank Not Used
Blank Not Used
Underhood Fuse Block
When a circuit goes out, the problem could be in
either the primary or secondary underhood
fuse blocks. These blocks use blade-type fuses.
Both underhood fuse blocks are located in
the engine compartment, on the passenger’s side
of the vehicle.
To access the fuse blocks, gently squeeze both
sides of the cover to unlatch the tabs at the
top. Then, unsnap both attachments at the bottom
and remove the cover.
Be sure to replace fuses with fuses of the same
rating. Do not use fuses of higher amperage
than those indicated on the fuse block.
344

Fuse Usage
RR DEFOG Rear Defogger
ENG 1 Engine 1
ENG 3 Engine 3
PCM-B Powertrain Control Module
Fuse Usage
BLANK Not Used
ENG 4 Engine 4
ENG 2 Engine 2
HTD FUEL Heated Fuel
BLANK Not Used
BLANK Not Used
02A Emissions
A/C COMP Air Conditioning Compressor
ABS 1 Anti-lock Brake System 1
ABS 2 Anti-lock Brake System 2
ABS 3 Anti-lock Brake System 3
ENGINE Engine
E/A PUMP Electronic/Automatic Pump
HORN Horn
NOTE 2L18 Fuel, LG4 Powertrain Control
Valve, LG5 Electronic Control
Module Primary Underhood Fuse Block
345

Fuse Usage
NOTE 3L18 Fuel, LG4 Powertrain Control
Valve, LG5 Electronic Control
Module
STUD A Spare
STUD B Spare
Relay Usage
NOTE 1LLY/L18 Fuel Pump Relay, LG4/LG5
Heated Fuel Relay
IGN B Ignition Relay
STARTER Starter Relay
HORN Horn Relay
IGN A Ignition Relay
PTO/ECU*Power Take-Off/Engine Control Unit
(*Diesel 7.8L LG4)
REVERSE Reverse Relay
NEUTRAL
STARTNeutral Start (LG4 Allison Automatic
Transmission Series 3000/3500)
Fuse Usage
IGN 1 Ignition 1
IGN 4 Ignition 4
IGN 3 Ignition 3
BATT/HAZ Battery/Hazard Warning Flashers
HEADLAMP Headlamps
LIGHTING Interior/Exterior Lamps
HVAC Climate Control System
NOTEC4/C5 Electric Brake,
C6/C7/C8 Brake Lamps Secondary Underhood
Fuse Block
346

ApplicationCapacities
English Metric
Fuel Capacity – C4/C5 Models
Standard (Mid-Mounted) 25 gal 94.6 L
Optional
1(Dual-Tank) (Mid-Mounted) 40 gal 151.4 L
Optional (Mid-Mounted) 32 gal 121.1 L
Optional (Side-Mounted) 35 gal 132.5 L
Optional (Mid-Mounted) 40 gal 151.4 L
Optional (Mid-Mounted) 40 gal 151.4 L
Optional (Mid-Mounted) 60 gal 227.1 L
Optional (Mid-Mounted) 80 gal 302.8 L
One 25-gallon (94.6 L) tank and one 15-gallon (56.8 L) tank
Fuel Capacity – C6/C7/C8 Models
Optional 35 gal 132.4 L
Standard 50 gal 189.2 L
Optional 50 gal 189.2 L
Optional
1(Dual Tanks) 70 gal 264.8 L
Optional2(Dual Tanks) 75 gal 283.8 L
Optional3(Dual Tanks) 100 gal 378.5 L1Two 35-gallon (132.4 L) tanks2One 25-gallon (94.6 L) tank and one 50-gallon (189.2 L) tank3Two 50-gallon (189.2 L) tanks
349

Engine Specications
Engine RPO Type
6.6L V8 DURAMAX
®LLY Common Rail Fuel System
7.2L L6 Caterpillar
®C7 LG5Hydraulic/Electronic Unit Injector
Fuel System
7.8L Isuzu 6H LG4 Common Rail Fuel System
8.1L V8 VORTEC™ L18Single Port Fuel Injector Fuel
System
Normal Maintenance Replacement Parts
Replacement parts identified by name, part number, or specification can be obtained from your dealer.
Part GM Part Number ACDelco®Part Number
Air Compressor Filter
Haldex compressor (8.1L Engine Only)88915425 A507CF
Engine Air Cleaner/Filter
6.6L; 8.1L (C4/C5 Models) 88937527 A2032C
7.2L; Isuzu 6H (C6/C7/C8 Models) with Standard
Air Cleaner88937525 A2031C
7.2L; Isuzu 6H (C6/C7/C8 Models) with Heavy Duty
Air Cleaner88937525
1A2031C
8.1L (C6/C7/C8 Models) with Heavy Duty Air Cleaner 88937525 A2031C
8.1L (C6/C7/C8 Models) with Standard Air Cleaner 88937545 A2034C
352

Part GM Part Number ACDelco®Part Number
Engine Oil Filter
6.6L 88917036 PF2232
7.2L — 1R-1807††
Isuzu 6H 94037791 —
8.1L 25324052 PF454
Fuel Filter
6.6L 97385488 TP1298A
7.2L — 1R-0751††
Isuzu 6H 94392474 —
8.1L (NG6/NK1) 21998364 —
8.1L (All others) — S3202†
Power Steering Fluid Filter 88892858 —
Secondary Fuel Filter
6.6L — —
7.2L 25014274 TP915D
7.2L (KUK) 88983117 TP1519
7.2L (NWB) 15618921 —
Isuzu 6H 25014274 TP915D
Isuzu 6H (KUK) 88983117 TP1519
8.1L (K28 and standard U-Haul) 25014476 TP1247
353

Maintenance Schedule................................ 360
Introduction............................................... 360
Maintenance Requirements........................ 360
Your Vehicle and the Environment............ 360
How This Section is Organized................. 360
Part A: Scheduled Maintenance Services.... 362
Using the Maintenance Schedule............... 362
Scheduled Maintenance Supplements........ 363Scheduled Maintenance............................. 363
Part B: Owner Checks and Services......... 391
At Each Fuel Fill....................................... 391
At Least Twice a Year.............................. 392
At Least Once a Year............................... 396
Part C: Recommended Fluids
and Lubricants....................................... 397
Part D: Maintenance Record..................... 400
Section 6 Maintenance Schedule
359

Part A: Scheduled Maintenance
Services
In this part are scheduled maintenance services
which are to be performed at the mileage intervals
specified.
Using the Maintenance Schedule
We at General Motors want to help keep
your vehicle in good working condition. But we do
not know exactly how you will drive it. You may
drive very short distances only a few times a week.
Or you may drive long distances all the time in
very hot, dusty weather. You may use your vehicle
in making deliveries or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may
need more frequent checks and replacements.
So please read the following and note how
you drive. If you have any questions on how to
keep your vehicle in good condition, see your
dealer.
This part tells you the maintenance services you
should have done and when to schedule them.When you go to your dealer for your service
needs, you will know that GM-trained and
supported service people will perform the work
using genuine GM parts.
The proper fluids and lubricants to use are listed
in Part C. Make sure whoever services your
vehicle uses these. All parts should be replaced
and all necessary repairs done before you or
anyone else drives the vehicle.
This schedule is for vehicles that:
•carry passengers and cargo within
recommended limits. You will find limits
on your vehicle’s Certification or Tire
Information label. SeeLoading Your Vehicle
on page 238.
•are driven on reasonable road surfaces within
legal driving limits.
•use the recommended fuel. SeeGasoline
Octane on page 251for gasoline engine
vehicles orWhat Fuel to Use on page 253
for diesel engine vehicles.
362

15,000 Miles (24 000 km)
❑Gasoline Engine Only: Check engine oil life
system. If engine oil and filter are changed,
reset system. See “Engine Oil (Gasoline
Engine)” in the Index.(2) (8)
❑6.6L DURAMAX
®Diesel Without Engine Oil
Life System Only: Change engine oil and
filter (or every 12 months, or every 750 hours
of engine operation, whichever occurs first).(2)
❑6.6L DURAMAX
®Diesel With Engine Oil
Life System Only: Check oil life system.
If engine oil and filter are changed, reset
system. See “Engine Oil (DURAMAX
®/Isuzu
Diesel)” in the Index.(2) (9)
❑Chassis lubrication service (or every 6 months,
whichever occurs first).(11)
❑Check fluid levels (or every 3 months,
whichever occurs first).(1) (5)
❑Gasoline Engine: Inspect engine air cleaner
filter. If necessary, replace the filter. If vehicle
is driven in dusty/dirty conditions, inspect
filter at every engine oil change. SeeEngine
Air Cleaner/Filter on page 280for more
information.❑Diesel Engine: Inspect engine air cleaner filter
change indicator. If necessary, replace the
filter. If vehicle is driven in dusty/dirty conditions,
inspect filter change indicator at every engine
oil change. SeeEngine Air Cleaner/Filter
on page 280for more information.
❑DURAMAX
®/Isuzu Diesel Only: Replace fuel
filter (or every 750 hours of engine operation,
whichever occurs first).
❑Steering system service.(12)
❑Front and rear suspension service.(13)
❑Spring-to-axle U-bolts and shackle bolts
service.(15)
❑Exhaust system service (or every 6 months,
whichever occurs first).(2) (3) (16)
❑Wheels and tires service.(14)
❑Hydraulic brake service (or every 6 months,
whichever occurs first).(6) (36)
❑Parking brake service (or every 6 months,
whichever occurs first).(21)
❑Air brake service (or every 6 months, whichever
occurs first).(32)
❑Air brake automatic slack adjuster service (or
every 500 hours, whichever occurs first).(33)
365