engine CHEVROLET KODIAK 2007 Manual Online

4. Open the drain
valve by turning
two to three turns.
When fuel empties
from the valve,
all the water
has been drained.
Close the valve
hand-tight.
5. Remove the fuel-resistant container and
properly dispose of the contaminated fuel.
To find out how to properly dispose of
contaminated diesel fuel, seeEngine Oil
(Caterpillar
®Diesel Engine) on page 268or
Engine Oil (Gasoline Engine) on page 268or
Engine Oil (DURAMAX
®/Isuzu Diesel
Engine) on page 272.6. Install the fuel cap.
7. Start the engine and let it run for a few
minutes. If the engine stalls, the fuel system
may need to be primed. While draining
the water from the fuel filter, air may enter the
fuel system. If air has entered the fuel
system the fuel system will need to be primed.
If the water-in-fuel light comes on again after
driving a short distance or the engine runs rough
or stalls, a large amount of water has probably
been pumped into the fuel tank. The fuel
tank should be purged.
Fuel Priming
If your vehicle has a Caterpillar®diesel engine,
see the Caterpillar®Diesel Engine Operation and
Maintenance Manual provided with your vehicle.
If your vehicle has a DURAMAX
®/Isuzu diesel
engine, in order for the fuel system to work
properly, the fuel lines must be full of fuel and
contain no air. If air gets into the fuel lines, it will
be necessary to prime the fuel lines to eliminate air
before operating the vehicle.
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Air can get into the fuel lines if any of the following
happen:
•The vehicle runs out of fuel.
•The fuel filter is removed for servicing or
replacement.
•The fuel lines are removed or disconnected
for servicing.
•The fuel filter water drain valve is opened
while the engine is running.
If one or more of the above occurred, it is very
likely that air has entered your fuel system and that
you will need to prime the fuel system before
operating the vehicle.
Air in the fuel lines will not harm the engine or the
vehicle. However, the engine may not be able
to start until the fuel system is primed and the air
is removed.
Priming the 6.6L DURAMAX®Diesel
Engine
If your vehicle is equipped with the 6.6L
DURAMAX®diesel engine, it has a priming pump
which is part of the engine mounted fuel filter.
The vent valve and the fuel filter primer pump are
located on top of the fuel filter housing. The
priming pump is hand operated and is designed to
bring fuel to the engine to eliminate any air that
may be in the fuel lines.
To prime the 6.6L DURAMAX
®diesel engine, do
the following:
1. Make sure there is fuel in the tank.
2. Make sure the fuel filter had been installed
and properly tightened.
3. Make sure the fuel lines are properly
connected and the fuel filter is cool enough
to touch.
4. Remove any dirt from the fuel filter head and
vent valve by wiping with a cloth.
259

5. Open the fuel filter
vent valve by turning
the screw
counterclockwise
several full turns.
6. Repeatedly push
down on the fuel
filter primer
pump with the palm
of your hand. Let
the pump return
upward between
pushes.7. Operate the priming pump until a small
amount of fuel seeps from the vent valve.
When you see the fuel, the filter is now full of
fuel and the system should be primed.
8. Close the vent valve.
9. Clean any fuel which accumulated on the fuel
filter.
10. Start the engine and let it idle for a few
minutes.
11. Check the filter for leaks.
260

Priming the 7.8L Isuzu 6H Diesel Engine
If your vehicle is equipped with the 7.8L Isuzu 6H
diesel engine, use the following procedure to
prime the engine:
1. Make sure there is fuel in the fuel tank.
2. Make sure the specified fuel filter is properly
installed.
3. Make sure the fuel lines are securely
connected.
4. Make sure the fuel filter is cool to the touch.
5. Use a clean cloth to remove dirt and oil
from the fuel filter head and breather valve.6. Use the palm of your hand to repeatedly
press and release the plunger (1) at the
top of the fuel filter priming pump. Continue
until the plunger resistance becomes firm. This
may take from 20 to 100 times, depending
upon fuel tank location.
7. Turn the fuel filter breather valve screw (2)
counterclockwise several turns to open the
breather valve.
8. Use the palm of your hand to repeatedly
press and release the plunger (1) at the
top of the fuel filter priming pump until fuel
begins to seep from the breather valve.
9. Tighten the fuel filter breather screw (2) to the
specified torque, 4.9
Y(43 in. lbs).
10. Use the palm of your hand to press and
release the plunger (1) at the top of the
fuel filter priming pump about 20 more times.
This sends fuel to the engine.
11. Use a clean cloth to remove any fuel from the
fuel filter and surrounding area.
12. Start the engine and allow it to idle for a
few minutes.
13. Check the fuel filter for leakage.
261

Running Out of Fuel
If the diesel engine stalls and you think that you
have run out of fuel, do this to restart your engine:
{CAUTION:
Diesel fuel is ammable. It could start a
re if it gets on hot engine parts. You
could be burned. Do not let too much fuel
ow from the air bleed valve, and wipe up
any spilled fuel with a cloth.
1. If you are parked on a level surface, add at
least 2 gallons (7.6 liters) of fuel. However, if
you are parked on a slope, you may need
to add up to 5 gallons (18.9 liters) of fuel.
2. Follow the fuel priming procedure earlier in
this section to prime the fuel filter.3. Close the air bleed valve.
4. Turn the ignition key to START for 10 to
15 seconds at a time until your engine
starts. If the engine tries to run, but does not
run smoothly, increase the rpm a little
using the accelerator pedal. This will help
force air through the system.
Your check engine light may come on if the
vehicle has run out of fuel. This light may stay on
for a few drive cycles after the condition is
corrected, but will eventually clear itself.
262

Fuel Filter Replacement
If you want to change the diesel engine fuel filter
yourself, here is how to do it:
{CAUTION:
Diesel fuel is ammable. It could start a
re if something ignites it, and you could
be burned. Do not let it get on hot engine
parts, and keep matches or other ignition
sources away.
First, drain any water from the filter by following
the water draining procedure earlier in this section.
Your vehicle’s engine should be off until the end
of this procedure.
If your vehicle has the 6.6L engine, the fuel filter is
located in the engine compartment on the
driver’s side of the vehicle. If your vehicle has
either the 7.2L or 7.8L engine, the fuel filters are
located in the engine compartment on the
driver’s side of the vehicle, and on the driver’s
side frame rail in front of the fuel tank.
1. Apply the parking brake.2. Unplug the water
sensor wire
connected to the fuel
filter and unscrew
the filter element.
3. Remove the filter element. If there is any dirt
on the filter sealing surface, clean it off.
Remove and reuse the water sensor float
switch located on the bottom of the fuel filter.
4. Install the new filter element.
5. Reinstall and tighten the filter container and
reconnect the water sensor wire to the filter.
6. Use the fuel filter priming procedure earlier in
this section to prime the fuel filter.
7. Tighten the air bleed valve by turning it
clockwise until hand-tight.
8. Start your engine and let it idle for
five minutes. Check your fuel filter and air
bleed valve for leaks.
263

{CAUTION:
If you get fuel on yourself and then
something ignites it, you could be badly
burned. Fuel can spray out on you if you
open the fuel cap too quickly. This spray
can happen if your tank is nearly full, and is
more likely in hot weather. Open the fuel
cap slowly and wait for any “hiss” noise to
stop. Then unscrew the cap all the way.
When you put the cap back on, turn it clockwise
until it is tight.
Notice:If you need a new fuel cap, be sure to
get the right type. Your dealer can get one
for you. If you get the wrong type, it may not
t properly. This may cause your malfunction
indicator lamp to light and may damage
your fuel tank and emissions system. See
Malfunction Indicator Lamp on page 174.If you have dual tanks, fill the driver’s side tank, or
forward tank, first. The fuel gage will give better
readings this way. Your gage will show the
total fuel left in both tanks.
If your vehicle is a C4/C5 model and you have
dual tanks, the engine must be off when refueling
or the fuel transfer system may become
inoperable.
If you have a single tank with dual fillers, where
there is a filler on each side of the vehicle, do not
attempt to fill the tank through both fillers at the
same time. Also, do not fill the tank with both caps
removed, as this may result in over-filling the
tank and fuel spillage.
265

Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it
is in your vehicle. Static electricity
discharge from the container can ignite the
gasoline vapor. You can be badly burned
and your vehicle damaged if this occurs.
To help avoid injury to you and others:
Dispense gasoline only into approved
containers.
Do not ll a container while it is inside a
vehicle, in a vehicle’s trunk, pickup
bed, or on any surface other than the
ground.
Bring the ll nozzle in contact with the
inside of the ll opening before
operating the nozzle. Contact should
be maintained until the lling is
complete.
Do not smoke while pumping gasoline.
Checking Things Under
the Hood
{CAUTION:
Things that burn can get on hot engine
parts and start a re. These include
liquids like fuel, oil, coolant, brake uid,
windshield washer and other uids, and
plastic or rubber. You or others could be
burned. Be careful not to drop or spill
things that will burn onto a hot engine.
266

When you tilt the hood far enough, the cables will
support it. When you close the hood, make
sure both latches are secured.
Engine Oil (Caterpillar®Diesel
Engine)
See your Caterpillar®Operation & Maintenance
Manual for information on oil quality and viscosities
as well as the temperature range chart.
Engine Oil (Gasoline Engine)
If the low oil light
appears on the
instrument cluster, it
means you need
to check the engine oil
level right away.
For more information, seeLow Oil Level Light on
page 176.
You should check the engine oil level regularly;
this is an added reminder.
268

Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil
dipstick is located in the
engine compartment
on the driver’s side
of the vehicle.
1. Turn off the engine and give the oil several
minutes to drain back into the oil pan. If you
do not do this, the oil dipstick might not
show the actual level.
2. Pull out the dipstick and clean it with a paper
towel or cloth, then push it back in all the
way. Remove it again, keeping the tip down,
and check the level.
When to Add Engine Oil
If the oil is below the cross-hatched area at the tip
of the dipstick, you will need to add at least one
quart/liter of oil. But you must use the right
kind. This section explains what kind of oil to use.
For engine oil crankcase capacity, seeCapacities
and Specications on page 347.
Notice:Do not add too much oil. If the engine
has so much oil that the oil level gets above the
cross-hatched area that shows the proper
operating range, the engine could be damaged.
269