maintenance CHEVROLET KODIAK 2008 Workshop Manual

(21)= Inspect parking brake drum and linings for wear
or cracks and check linkage and adjustment.
(22)= Wheel bearing service:
•Grease type — Clean, inspect, and lubricate with
the proper wheel bearing grease at designated
intervals or when hubs are removed. SeePart C:
Recommended Fluids and Lubricants on page 6-31.
•Oil-filled type — Some wheel bearings are
lubricated by axle lubricant. When you have oil-filled
hubs, use lubricant identical to that used in the
axle. Lubricant change intervals are the same for
front and rear axles. However, you must maintain
the proper oil level between change intervals.
SeeFront Wheel Bearings with Oil-Filled Hubs on
page 5-81andPart C: Recommended Fluids
and Lubricants on page 6-31.
(23)= Check the air intake system installation to see
that gaskets are seated properly and all hose
connections, fasteners, and other components are tight.
Tighten connections and fasteners or replace parts as
required.
(24)= Evaporative Control System Service, if equipped:
Check all fuel and vapor lines and hoses for proper
connections and correct routing (or every 24 months,
whichever occurs first). Replace parts as needed.(25)= Replace spark plugs. Inspect wires for damage.
Check the wire boot and boot heat shield fit at spark
plugs and coil. Replace parts as needed.
(26)= Check the fuel tank, fuel cap and fuel lines for
damage which could cause leakage. Inspect fuel cap for
correct sealing ability and any indications of damage.
Check fuel cap gasket for even filler neck imprint.
Replace parts as needed.
(27)= Check Exhaust Gas Recirculation (EGR) system
as described in the service manual. SeeService
Publications Ordering Information on page 7-10.
(28)= Inspect Electronic Vacuum Regulator Valve
(EVRV) filter for excessive contamination or plugging.
If needed, clean filter with solution of soap and water, let
dry and install.
(29)= Drain, flush, and refill cooling system. This
service can be complex; you should have your
dealer/retailer perform this service. SeePart C:
Recommended Fluids and Lubricants on page 6-31for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap, and neck. Pressure test cooling system
and pressure cap. For Caterpillar
®diesel engines,
always refer to the Caterpillar®Diesel Engine
Operation & Maintenance Manual for coolant
recommendations and change intervals.
6-23

Part C: Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number, or specification can be obtained from your
dealer/retailer.
Usage Fluid/Lubricant
Engine Oil
(Gasoline
Engine)Engine oil which meets
GM Standard GM6094M and
displays the American Petroleum
Institute (API) Certified for Gasoline
Engines starburst symbol. To
determine the proper viscosity for
your vehicle’s engine, see “Engine
Oil” in the Index.
Engine Oil
(DURAMAX
®/
Isuzu Diesel
Engines)Engine oils with the letters CJ-4 are
required for your vehicle. The CJ-4
designation can appear either alone
or in combination with other
American Petroleum Institute (API)
designations, such as API CJ-4/SL.
These letters show API levels of
quality. To determine the preferred
viscosity for your vehicle’s diesel
engine, see “Engine Oil” in the Index.
Engine Oil
(Caterpillar
®
Diesel Engine)See the Caterpillar
®Operation &
Maintenance Manual for engine oil
recommendations.
Usage Fluid/Lubricant
Engine Coolant
(Caterpillar
®
Diesel Engine)See the Caterpillar
®Operation &
Maintenance Manual for engine
coolant recommendations.
Engine Coolant
(Gasoline
Engine &
DURAMAX
®/
Isuzu Diesel
Engines)50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant
(Caterpillar®Diesel Engines) on
page 5-44orEngine Coolant
(Gas and DURAMAX
®/Isuzu 7.8L
L6 Engines) on page 5-44.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventOptikleen
®Washer Solvent.
Clutch Bearing
LubricantClutch Bearing Lubricant
(GM Part No. 12378484 or
equivalent NLGI #3 consistency).
Exhaust Brake
Ball Joint Cap
LubricantHigh-Temperature Grease
(GM Part No. U.S. 1051344, in
Canada 903037) or NLGI #3
consistency.
Power Steering
SystemDEXRON
®-VI Automatic
Transmission Fluid.
Manual
TransmissionSynthetic Manual Transmission Fluid
(GM Part No. U.S. 88861952, in
Canada 88861953).
6-31

Part D: Maintenance Record
After the scheduled services are performed, record the date, odometer reading and who performed the service, and
any additional information from “Owner Checks and Services” on the following record pages. Also, you should
retain all maintenance receipts.
DateMiles/km Or
HoursServiced By Maintenance Record
6-33

DateMiles/km Or
HoursServiced By Maintenance Record
6-34

DateMiles/km Or
HoursServiced By Maintenance Record
6-35

DateMiles/km Or
HoursServiced By Maintenance Record
6-36

Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Service Bulletins
Service Bulletins’ give additional technical service
information needed to knowledgeably service
General Motors cars and trucks. Each bulletin contains
instructions to assist in the diagnosis and service of
your vehicle.
Owner Information
Owner publications are written specifically for owners
and intended to provide basic operational information
about the vehicle. The owner manual includes the
Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner Manual, and
Warranty Booklet.
RETAIL SELL PRICE: $35.00 (U.S.) plus processing fee
Without Portfolio: Owner Manual only.
RETAIL SELL PRICE: $25.00 (U.S.) plus processing fee
Current and Past Model Order Forms
Technical Service Bulletins and Manuals are available
for current and past model GM vehicles. To request
an order form, specify year and model name of
the vehicle.
ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:00 AM - 6:00 PM
Eastern Time
For Credit Card Orders Only
(VISA-MasterCard-Discover), visit Helm, Inc. on the
World Wide Web at: www.helminc.com
Or you can write to:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207
Prices are subject to change without notice and without
incurring obligation. Allow ample time for delivery.
Note to Canadian Customers: All listed prices are
quoted in U.S. funds. Canadian residents are to make
checks payable in U.S. funds.
7-10

A
Accessories and Modifications............................ 5-4
Adding a Snow Plow or Similar Equipment.........4-23
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-59
Additives, Fuel................................................. 5-8
Add-On Electrical Equipment...........................5-102
Air Cleaner/Filter, Engine.................................5-39
Air Conditioning..............................................3-20
Air Pressure Gage..........................................3-46
Air Suspension...............................................2-44
Air Suspension Seats........................................ 1-6
Airbag
Off Light.....................................................3-29
Readiness Light..........................................3-28
Airbag System................................................1-48
What Will You See After an Airbag Inflates?....1-54
When Should an Airbag Inflate?....................1-52
Where Are the Airbags?...............................1-51
Airbag Systems
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-59
Airbag Off Switch........................................1-56
How Does an Airbag Restrain?......................1-54
Servicing Your Airbag-Equipped Vehicle..........1-59
What Makes an Airbag Inflate?......................1-53
Antenna, Fixed Mast.......................................3-58Antilock Brake System (ABS)............................. 4-5
Antilock Brake, System Warning Light................3-34
Antilock Brakes, Trailer System Warning Light.....3-34
Appearance Care
Aluminum or Chrome-Plated Wheels..............5-98
Care of Safety Belts....................................5-96
Chemical Paint Spotting..............................5-100
Cleaning Exterior Lamps/Lenses....................5-97
Fabric/Carpet..............................................5-95
Finish Care.................................................5-97
Finish Damage............................................5-99
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-96
Interior Cleaning..........................................5-94
Sheet Metal Damage...................................5-99
Tires..........................................................5-99
Underbody Maintenance.............................5-100
Vehicle Care/Appearance Materials...............5-100
Washing Your Vehicle...................................5-97
Weatherstrips..............................................5-96
Windshield and Wiper Blades........................5-98
Ashtray.........................................................3-20
Audio System.................................................3-47
Chime Level Adjustment...............................3-58
Fixed Mast Antenna.....................................3-58
Radio Reception..........................................3-58
Setting the Clock.........................................3-48
Theft-Deterrent Feature................................3-57
1

Cleaning
Aluminum or Chrome-Plated Wheels..............5-98
Exterior Lamps/Lenses.................................5-97
Fabric/Carpet..............................................5-95
Finish Care.................................................5-97
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-96
Interior.......................................................5-94
Tires..........................................................5-99
Underbody Maintenance.............................5-100
Washing Your Vehicle...................................5-97
Weatherstrips..............................................5-96
Windshield and Wiper Blades........................5-98
Climate Control System...................................3-20
Outlet Adjustment........................................3-23
Rear Heating System...................................3-24
Clock, Setting.................................................3-48
Collision Damage Repair................................... 7-6
Control of a Vehicle.......................................... 4-3
Coolant
Engine Temperature Gage............................3-35
Heater, Engine............................................2-25
Low Warning Light.......................................3-35
Surge Tank Pressure Cap.............................5-47
Cooling System..............................................5-50
Cruise Control................................................3-10
Customer Assistance Information
Customer Assistance for Text
Telephone (TTY) Users............................... 7-3
Customer Assistance Offices........................... 7-4Customer Assistance Information (cont.)
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to General Motors...... 7-9
Reporting Safety Defects to the Canadian
Government.............................................. 7-9
Reporting Safety Defects to the United
States Government.................................... 7-9
Roadside Assistance Program......................... 7-5
Service Publications Ordering Information........7-10
D
Daytime Running Lamps..................................3-15
Daytime Running Lamps Indicator Light.............3-41
Defensive Driving............................................. 4-2
Diesel
Running Out of Fuel....................................2-50
Diesel Engine.................................................2-26
Engine Alarm and Automatic Shutdown...........2-18
Exhaust Restrictor.......................................2-22
Fuel............................................................ 5-9
High Idle System.........................................2-20
Starting......................................................2-14
Diesel Particulate Filter....................................2-46
Diesel Particulate Filter Warning Light................3-45
Differential Lock Control, Rear Axle..................... 4-7
Differential Lock Indicator Light.........................3-40
Doing Your Own Service Work........................... 5-6
3

M
Maintenance, Replacement Parts.....................5-115
Maintenance Schedule
At Each Fuel Fill.........................................6-25
At Least Once a Year..................................6-29
At Least Twice a Year..................................6-26
How This Section is Organized....................... 6-2
Introduction.................................................. 6-2
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-3
Part B - Owner Checks and Services.............6-25
Part C - Recommended Fluids and
Lubricants...............................................6-30
Part D - Maintenance Record........................6-32
Scheduled Maintenance................................. 6-4
Scheduled Maintenance Supplements............... 6-4
Using.......................................................... 6-3
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-36
Manual Transmission
Fluid..........................................................5-43
Operation...................................................2-30
Manual, Using..................................................... ii
Manual Windows.............................................. 2-8
Marker Lamps................................................3-16
Mirrors
Manual Rearview Mirror................................2-51
Outside Convex Mirrors................................2-52
Outside Heated Mirrors................................2-52Mirrors (cont.)
Outside Manual Mirrors................................2-51
Outside Power Mirrors..................................2-51
N
Navigation System, Privacy..............................7-12
New Vehicle Break-In......................................2-10
Noise Control System, Tampering......................5-75
O
Odometer......................................................3-26
Odometer, Trip...............................................3-26
Off-Road Recovery..........................................4-11
Oil
Change Engine Oil Light...............................3-38
Engine...............................5-23, 5-24, 5-28, 5-32
Low Oil Level Light......................................3-38
Pressure Gage............................................3-37
Oil, Engine Oil Life System..............5-36, 5-37, 5-39
Older Children, Restraints................................1-28
OnStar, Privacy..............................................7-12
Other Service Items
Front Wheel Bearings with Oil-Filled Hubs.......5-81
Primary Fuel Filter and Water Separator.........5-79
Secondary Fuel Filter and Water
Separator/Heater......................................5-80
Other Warning Devices...................................... 3-6
8