fuel CHEVROLET KODIAK 2008 Repair Manual

(21)= Inspect parking brake drum and linings for wear
or cracks and check linkage and adjustment.
(22)= Wheel bearing service:
•Grease type — Clean, inspect, and lubricate with
the proper wheel bearing grease at designated
intervals or when hubs are removed. SeePart C:
Recommended Fluids and Lubricants on page 6-31.
•Oil-filled type — Some wheel bearings are
lubricated by axle lubricant. When you have oil-filled
hubs, use lubricant identical to that used in the
axle. Lubricant change intervals are the same for
front and rear axles. However, you must maintain
the proper oil level between change intervals.
SeeFront Wheel Bearings with Oil-Filled Hubs on
page 5-81andPart C: Recommended Fluids
and Lubricants on page 6-31.
(23)= Check the air intake system installation to see
that gaskets are seated properly and all hose
connections, fasteners, and other components are tight.
Tighten connections and fasteners or replace parts as
required.
(24)= Evaporative Control System Service, if equipped:
Check all fuel and vapor lines and hoses for proper
connections and correct routing (or every 24 months,
whichever occurs first). Replace parts as needed.(25)= Replace spark plugs. Inspect wires for damage.
Check the wire boot and boot heat shield fit at spark
plugs and coil. Replace parts as needed.
(26)= Check the fuel tank, fuel cap and fuel lines for
damage which could cause leakage. Inspect fuel cap for
correct sealing ability and any indications of damage.
Check fuel cap gasket for even filler neck imprint.
Replace parts as needed.
(27)= Check Exhaust Gas Recirculation (EGR) system
as described in the service manual. SeeService
Publications Ordering Information on page 7-10.
(28)= Inspect Electronic Vacuum Regulator Valve
(EVRV) filter for excessive contamination or plugging.
If needed, clean filter with solution of soap and water, let
dry and install.
(29)= Drain, flush, and refill cooling system. This
service can be complex; you should have your
dealer/retailer perform this service. SeePart C:
Recommended Fluids and Lubricants on page 6-31for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap, and neck. Pressure test cooling system
and pressure cap. For Caterpillar
®diesel engines,
always refer to the Caterpillar®Diesel Engine
Operation & Maintenance Manual for coolant
recommendations and change intervals.
6-23

(33)= Clean and lubricate air brake automatic slack
adjuster. Check pushrod travel and auto adjustment
operation. Have serviced if needed.
(34)= Air brake chamber service: Check operation,
mounting clamps, and air lines and check for leaks.
(35)= Trailer brake hand control valve service: Check
operation; lubricate cam and follower.
(36)= Tighten the wheel stud nuts to the specified
torque values at 100 miles (160 km). Thereafter, tighten
them 1,000 miles (1 600 km) after each time the wheel
is removed. SeeTightening the Wheel Nuts on
page 5-86.
(37)= Inspect and clean any accumulated dirt, gravel,
or other foreign objects from the valves and valve boots
as needed. Using light oil, lubricate brake pedal to
brake application valve linkage components. Check any
rubber boots for cracks, holes, or deterioration and
replace if necessary.(38)= Estimated minimum. Actual mileage depends on
fuel and oil consumed.
(39)= If the vehicle has the Isuzu diesel engine and is
used primarily for long trip, highway service, change
the engine oil and filter every 18,000 miles (28 800 km),
or every 12 months, or every 750 hours of engine
operation, whichever occurs first.
(40)= Make sure any safety belt reminder light and
safety belt assemblies are working properly. Look
for any other loose or damaged safety belt system parts.
If you see anything that might keep a safety belt
system from doing its job, have it repaired. Have any
torn or frayed safety belts replaced.
6-25

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specified to
help ensure the safety, dependability and emission
control performance of your vehicle.
For your safety and that of others, any of the
safety-related components that may have been
damaged in an accident should be checked and any
needed repairs made before operating the vehicle.
At the minimum, these routine checks should be made
every 6 months or 6,000 miles (10 000 km), whichever
occurs first. Whenever repairs are needed, have
them completed before operating the vehicle.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel fill.
Engine Oil Level Check
Notice:It is important to check the engine oil
regularly and keep it at the proper level. Failure to
keep the engine oil at the proper level can cause
damage to the engine not covered by your warranty.Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil (Caterpillar
®Diesel Engine)
on page 5-23orEngine Oil (Gasoline Engine) on
page 5-24orEngine Oil (DURAMAX
®Diesel Engine) on
page 5-28orEngine Oil (Isuzu Diesel Engine) on
page 5-32.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOL®
coolant mixture if necessary. SeeEngine Coolant
(Caterpillar®Diesel Engines) on page 5-44orEngine
Coolant (Gas and DURAMAX®/Isuzu 7.8L L6 Engines)
on page 5-44.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the windshield
washer fluid reservoir and add the proper fluid if
necessary. SeeWindshield Washer Fluid on page 5-55.
Tire Ination Check
Check tire inflation cold. Make sure the tires are inflated
to the correct pressures. SeeLoading Your Vehicle
on page 4-21andInflation - Tire Pressure on page 5-82.
6-26

Windshield Wipers and Washers Check
Check operation and condition of the wiper blades.
Check the flow of the washer spray.
Defroster Check
Move the control to the defrost symbol and the fan to HI
or the high symbol. Then check the airflow from the
ducts at the inside base of the windshield.
Mirrors and Sun Visors Check
Check that friction joints hold mirrors and sun visors
in place.
Seat Adjuster Check
When adjusting a manual seat, be sure seat adjusters
latch by attempting to move the seat after latching.
Lamps Check
Check panel lighting, warning lights, indicator lights, and
interior lamps. On the outside, check: license plate
lamps, sidemarker lamps, reflectors or lights on outside
mirrors, headlamps, parking lamps, identification and
clearance lamps, taillamps, brake lamps, turn signals,
backup lamps, and hazard warning flashers. Have
headlamp aim checked at once if beams seem
improperly aimed.
Glass, Mirrors, Lamps, and/or
Reectors Condition Check
Look for broken, scratched, dirty, or damaged glass,
mirrors, lamps, or reflectors that could reduce the view
or visibility or cause injury. Replace, clean, or repair
promptly.
Door Latches Check
Check that doors close, latch, and lock tightly. Check for
broken, damaged, or missing parts that might prevent
tight latching.
Hood Latches Check
Check that the hood closes firmly. Check for broken,
damaged, loose, or missing parts that might prevent
tight latching. Make sure the secondary latch, if the
vehicle has one, keeps the hood from opening all the way
when the primary latch is released.
Fluid Leaks Check
Check for fuel, coolant, oil, or other fluid leaks by
looking at the surface beneath the vehicle after it has
been parked for awhile.
6-29

Underbody Inspection
Corrosive materials used for ice, snow removal, and
dust control can collect on the underbody. If these
materials are not removed, accelerated corrosion (rust)
can occur on underbody parts such as fuel lines, frame,
floor pan, and exhaust system. At least every spring,
flush these materials from the underbody with plain water.
Take care to clean well any areas where mud and other
debris can collect. Sediment packed in closed areas of
the frame should be loosened before being flushed.
Engine Cover Check
Check that the cab’s engine cover and seal, if the
vehicle has one, are not torn or damaged. Be sure that
the cover is clamped down firmly to the floor.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part C.
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
Tractor Protection (Breakaway) Valve
Check
On air brake models, remove, disassemble, clean, and
inspect the tractor protection (breakaway) valve.
6-30

Vehicle Data Recording and
Privacy
Vehicle Data Recording and Privacy
(Isuzu 7.8L L6 Engine)
Your GM vehicle has a number of sophisticated
computers that record information about the vehicle’s
performance and how it is driven. For example,
your vehicle uses computer modules to monitor and
control engine and transmission performance, to monitor
the conditions for airbag deployment and deploy
airbags in a crash and, if so equipped, to provide
antilock braking to help the driver control the vehicle.
These modules may store data to help your
dealer/retailer technician service your vehicle. Some
modules may also store data about how you operate the
vehicle, such as rate of fuel consumption or average
speed. These modules may also retain the owner’s
personal preferences, such as radio pre-sets, seat
positions, and temperature settings.
Event Data Recorders
(Isuzu 7.8L L6 Engine)
This vehicle has an Event Data Recorder (EDR). The
main purpose of an EDR is to record, in certain crash or
near crash-like situations, such as an airbag deployment
or hitting a road obstacle, data that will assist in
understanding how a vehicle’s systems performed. The
EDR is designed to record data related to vehicle
dynamics and safety systems for a short period of time,
typically 30 seconds or less. The EDR in this vehicle
is designed to record such data as:
•How various systems in your vehicle were operating
•Whether or not the driver and passenger safety
belts were buckled/fastened
•How far, if at all, the driver was pressing the
accelerator and/or brake pedal
•How fast the vehicle was traveling
This data can help provide a better understanding of the
circumstances in which crashes and injuries occur.
Important:EDR data is recorded by your vehicle only
if a non-trivial crash situation occurs; no data is
recorded by the EDR under normal driving conditions
and no personal data (e.g., name, gender, age,
and crash location) is recorded. However, other parties,
such as law enforcement, could combine the EDR
data with the type of personally identifying data routinely
acquired during a crash investigation.
7-11

A
Accessories and Modifications............................ 5-4
Adding a Snow Plow or Similar Equipment.........4-23
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-59
Additives, Fuel................................................. 5-8
Add-On Electrical Equipment...........................5-102
Air Cleaner/Filter, Engine.................................5-39
Air Conditioning..............................................3-20
Air Pressure Gage..........................................3-46
Air Suspension...............................................2-44
Air Suspension Seats........................................ 1-6
Airbag
Off Light.....................................................3-29
Readiness Light..........................................3-28
Airbag System................................................1-48
What Will You See After an Airbag Inflates?....1-54
When Should an Airbag Inflate?....................1-52
Where Are the Airbags?...............................1-51
Airbag Systems
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-59
Airbag Off Switch........................................1-56
How Does an Airbag Restrain?......................1-54
Servicing Your Airbag-Equipped Vehicle..........1-59
What Makes an Airbag Inflate?......................1-53
Antenna, Fixed Mast.......................................3-58Antilock Brake System (ABS)............................. 4-5
Antilock Brake, System Warning Light................3-34
Antilock Brakes, Trailer System Warning Light.....3-34
Appearance Care
Aluminum or Chrome-Plated Wheels..............5-98
Care of Safety Belts....................................5-96
Chemical Paint Spotting..............................5-100
Cleaning Exterior Lamps/Lenses....................5-97
Fabric/Carpet..............................................5-95
Finish Care.................................................5-97
Finish Damage............................................5-99
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-96
Interior Cleaning..........................................5-94
Sheet Metal Damage...................................5-99
Tires..........................................................5-99
Underbody Maintenance.............................5-100
Vehicle Care/Appearance Materials...............5-100
Washing Your Vehicle...................................5-97
Weatherstrips..............................................5-96
Windshield and Wiper Blades........................5-98
Ashtray.........................................................3-20
Audio System.................................................3-47
Chime Level Adjustment...............................3-58
Fixed Mast Antenna.....................................3-58
Radio Reception..........................................3-58
Setting the Clock.........................................3-48
Theft-Deterrent Feature................................3-57
1

Audio System(s).............................................3-48
Automatic Transmission
Fluid..........................................................5-43
Operation...................................................2-29
B
Battery..........................................................5-66
Bench Seat, Split............................................. 1-6
Brake
Diesel Engine Exhaust.................................2-26
Emergencies................................................ 4-5
Exhaust Indicator Light.................................3-40
Trailer Hand Control Valve.............................. 4-6
Brakes..........................................................5-57
Hydraulic Systems......................................... 4-4
Parking Brake Burnish Procedure...................2-43
System Warning Light..................................3-32
Braking........................................................... 4-4
Braking in Emergencies..................................... 4-5
Break-In, New Vehicle.....................................2-10
Bucket Seats................................................... 1-2
Bulb Replacement...........................................5-76
Buying New Tires...........................................5-85
C
California Perchlorate Materials Requirements....... 5-5
California Proposition 65 Warning....................... 5-5Capacities and Specifications..........................5-109
Carbon Monoxide...................................2-45, 4-16
Care of
Safety Belts................................................5-96
Center Console Storage Area...........................2-53
Change Fuel Filter Warning Light......................3-44
Charging System Light....................................3-30
Check
Engine Light...............................................3-36
Gages Warning Light...................................3-42
Checking Things Under the Hood......................5-22
Chemical Paint Spotting.................................5-100
Child Restraints
Child Restraint Systems...............................1-35
Infants and Young Children...........................1-31
Lower Anchors and Tethers for Children..........1-40
Older Children.............................................1-28
Securing a Child Restraint in a Rear Outside
Seat Position...........................................1-40
Securing a Child Restraint in the Center Front
Seat Position...........................................1-44
Securing a Child Restraint in the Center Rear
Seat Position...........................................1-42
Securing a Child Restraint in the Right Front
Seat Position...........................................1-44
Where to Put the Restraint...........................1-38
Chime Level Adjustment..................................3-58
Cigarette Lighter.............................................3-20
2

Cleaning
Aluminum or Chrome-Plated Wheels..............5-98
Exterior Lamps/Lenses.................................5-97
Fabric/Carpet..............................................5-95
Finish Care.................................................5-97
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-96
Interior.......................................................5-94
Tires..........................................................5-99
Underbody Maintenance.............................5-100
Washing Your Vehicle...................................5-97
Weatherstrips..............................................5-96
Windshield and Wiper Blades........................5-98
Climate Control System...................................3-20
Outlet Adjustment........................................3-23
Rear Heating System...................................3-24
Clock, Setting.................................................3-48
Collision Damage Repair................................... 7-6
Control of a Vehicle.......................................... 4-3
Coolant
Engine Temperature Gage............................3-35
Heater, Engine............................................2-25
Low Warning Light.......................................3-35
Surge Tank Pressure Cap.............................5-47
Cooling System..............................................5-50
Cruise Control................................................3-10
Customer Assistance Information
Customer Assistance for Text
Telephone (TTY) Users............................... 7-3
Customer Assistance Offices........................... 7-4Customer Assistance Information (cont.)
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to General Motors...... 7-9
Reporting Safety Defects to the Canadian
Government.............................................. 7-9
Reporting Safety Defects to the United
States Government.................................... 7-9
Roadside Assistance Program......................... 7-5
Service Publications Ordering Information........7-10
D
Daytime Running Lamps..................................3-15
Daytime Running Lamps Indicator Light.............3-41
Defensive Driving............................................. 4-2
Diesel
Running Out of Fuel....................................2-50
Diesel Engine.................................................2-26
Engine Alarm and Automatic Shutdown...........2-18
Exhaust Restrictor.......................................2-22
Fuel............................................................ 5-9
High Idle System.........................................2-20
Starting......................................................2-14
Diesel Particulate Filter....................................2-46
Diesel Particulate Filter Warning Light................3-45
Differential Lock Control, Rear Axle..................... 4-7
Differential Lock Indicator Light.........................3-40
Doing Your Own Service Work........................... 5-6
3

Exhaust Brake Indicator Light...........................3-40
Exhaust Restrictor...........................................2-22
Extender, Safety Belt.......................................1-28
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-39
Filter Minder Gage..........................................3-45
Finish Damage...............................................5-99
Fixed Mast Antenna........................................3-58
Flashers, Hazard Warning.................................. 3-6
Flat Tire........................................................5-92
Fluid.............................................................5-43
Power Steering...........................................5-54
Windshield Washer......................................5-55
Four-Wheel Drive....................................2-32, 5-73
Front Axle......................................................5-74
Front Wheel Bearings with Oil-Filled Hubs..........5-81
Fuel............................................................... 5-7
Additives...................................................... 5-8
Change Filter Warning Light..........................3-44
Diesel Engine Fuel........................................ 5-9
Filling a Portable Fuel Container....................5-21
Filling the Tank...........................................5-20
Filter..........................................................5-78
Filter Replacement.......................................5-18
Fuels in Foreign Countries............................5-19Fuel (cont.)
Gage.........................................................3-43
Gasoline Octane........................................... 5-7
Gasoline Specifications.................................. 5-7
Primary Filter and Water Separator................5-79
Running Out of...........................................2-50
Running Out of Fuel....................................5-17
Secondary Filter and Water Separator/
Heater....................................................5-80
Very Cold Weather Operation........................5-12
Water in Fuel..............................................5-12
Water in Warning Light.................................3-44
What Fuel to Use.......................................... 5-9
Fuses
Fuses and Circuit Breakers.........................5-103
Instrument Panel Fuse Block.......................5-103
Underhood Fuse Block...............................5-106
Windshield Wiper.......................................5-102
G
Gage
Air Pressure...............................................3-46
Check Gages Warning Light..........................3-42
Engine Coolant Temperature.........................3-35
Filter Minder...............................................3-45
Fuel..........................................................3-43
Hourmeter..................................................3-46
Oil Pressure...............................................3-37
5