service CHEVROLET KODIAK 2009 Owner's Guide

To adjust balance or fade to the middle position, select
BAL or FAD. Then press and hold AUDIO for more than
two seconds until a beep sounds. B (balance) and a zero
or F (fade) and a zero displays.
To adjust both tone controls and both speaker controls
to the middle position, first end out of audio mode by
pressing another button, causing the radio to perform that
function, or by waiting five seconds for the display to
return to the time of day. Then press and hold the AUDIO
button for more than two seconds until a beep sounds.
CEN displays.
Fade may not be available if the vehicle is a regular cab
model.
Radio Messages
CAL (Calibration):The audio system has been
calibrated for your vehicle from the factory. If CAL
displays it means that the radio has not been configured
properly for your vehicle and must be returned to your
dealer/retailer for service.
LOC (Locked):This message displays when the
THEFTLOCK
®system has locked up. Take the vehicle
to your dealer/retailer for service.
If any error occurs repeatedly or cannot be corrected,
contact your dealer/retailer.
Playing a CD
Insert a CD partway into the slot, label side up. The
player pulls it in and the CD should begin playing.
CD displays. If you want to insert a CD with the ignition
off, first press the eject button or the RCL knob.
If you insert a CD with the radio off and the ignition on,
it starts to play.
If the ignition or radio is turned off, with a CD in the
player, it stays in the player. When the ignition or radio
is turned on, the CD starts playing where it stopped,
if it was the last selected audio source.
As each new track starts to play, the track number
displays.
The CD player can play the smaller 3 inch (8 cm) single
CDs with an adapter ring. Full-size CDs and the
smaller CDs are loaded in the same manner.
3-51

Care of the Cassette Tape Player
A tape player that is not cleaned regularly can cause
reduced sound quality, ruined cassettes, or a damaged
mechanism. Cassette tapes should be stored in their
cases away from contaminants, direct sunlight and
extreme heat. If they are not properly stored, they may
not operate properly or may cause failure of the
tape player.
The tape player should be cleaned regularly after
every 50 hours of use. The radio may display CLN to
indicate that the tape player has been used for 50 hours
without resetting the tape clean timer. If this message
appears on the display, the cassette tape player
needs to be cleaned. It will still play tapes, but it should
be cleaned as soon as possible to prevent damage
to the tapes and player. If there is a reduction in sound
quality, try a known good cassette to see if the tape
or the tape player is at fault. If this other cassette has no
improvement in sound quality, clean the tape player.
For best results, use a scrubbing action, non-abrasive
cleaning cassette with pads which scrub the tape
head as the hubs of the cleaner cassette turn. The
recommended cleaning cassette is available through
your dealer/retailer.The cut tape detection feature of the cassette tape player
may identify the cleaning cassette as a damaged tape.
To prevent the cleaning cassette from being ejected,
use the following steps:
1. Turn the ignition on.
2. Turn the radio off.
3. Press and hold the TAPE button for two seconds
until the radio produces one beep. CAS will flash
on the display for five seconds.
4. Insert the scrubbing action cleaning cassette.
5. Eject the cleaning cassette after the manufacturer’s
recommended cleaning time.
After the cleaning cassette is ejected, the cut tape
detection feature will be active again.
A non-scrubbing action, wet-type cleaner which uses a
cassette with a fabric belt to clean the tape head can be
used. This type of cleaning cassette will not eject on its
own. A non-scrubbing action cleaner may not clean as
thoroughly as the scrubbing type cleaner. The use of a
non-scrubbing action, dry-type cleaning cassette is not
recommended.
After the player is cleaned, press and hold the eject
button for three seconds to reset the CLN indicator. The
radio will display --- to show the indicator was reset.
Cassettes are subject to wear and the sound quality may
degrade over time. Always make sure the cassette
tape is in good condition before the tape player
is serviced.
3-56

Hill and Mountain Roads
Driving on steep hills or through mountains is different
than driving on flat or rolling terrain. Tips for driving
in these conditions include:
•Keep the vehicle serviced and in good shape.
•Check all fluid levels and brakes, tires, cooling
system, and transmission.
•Going down steep or long hills, shift to a
lower gear.
{CAUTION:
If you do not shift down, the brakes could get so
hot that they would not work well. You would then
have poor braking or even none going down a hill.
You could crash. Shift down to let the engine
assist the brakes on a steep downhill slope.
{CAUTION:
Coasting downhill in N (Neutral) or with the ignition
off is dangerous. The brakes will have to do all the
work of slowing down and they could get so hot
that they would not work well. You would then
have poor braking or even none going down a hill.
You could crash. Always have the engine running
and the vehicle in gear when going downhill.
•Stay in your own lane. Do not swing wide or cut
across the center of the road. Drive at speeds
that let you stay in your own lane.
•Top of hills: Be alert — something could be in your
lane (stalled car, accident).
•Pay attention to special road signs (falling rocks
area, winding roads, long grades, passing or
no-passing zones) and take appropriate action.
4-16

Towing
Towing Your Vehicle
Consult your dealer/retailer or a professional towing
service to have the vehicle towed. They can provide the
right equipment and know-how to tow it without
damage. SeeRoadside Assistance Program on
page 7-5.
Releasing Air-Operated Parking Brakes
If the vehicle has air brakes, there could be a special
towing problem. If the vehicle has to be towed because
of a complete loss of air pressure from both systems,
the parking brakes will have automatically engaged.The tow operator can release the brakes manually by
using the following steps. Then the vehicle can be towed
with all wheels or only the rear wheels on the ground.
1. Block the wheels of the vehicle.
2. Remove the release stud and nut from the side of
the brake chamber. Some chambers have studs
which are visible at all times.
4-23

Service............................................................5-3
Accessories and Modifications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-5
Engine Fan Breakage.....................................5-6
Fuel................................................................5-6
Gasoline Octane............................................5-6
Gasoline Specifications....................................5-7
Additives.......................................................5-7
Diesel Engine Fuel.........................................5-8
What Fuel to Use...........................................5-8
Very Cold Weather Operation.........................5-11
Water in Fuel...............................................5-11
Running Out of Fuel.....................................5-17
Fuel Filter Replacement.................................5-18
Fuels in Foreign Countries.............................5-19
Filling the Tank............................................5-20
Filling a Portable Fuel Container.....................5-22
Checking Things Under the Hood....................5-22
Hood Latches...............................................5-23
Engine Oil (DURAMAX Diesel Engine).............5-24
Engine Oil (Caterpillar Diesel Engine)..............5-27
Engine Oil (Isuzu Diesel Engine).....................5-28
Engine Oil (Gasoline Engine)..........................5-32
Engine Oil Life System (Gasoline Engine)........5-35Engine Oil Life System (DURAMAX/Isuzu
Diesel Engines).........................................5-36
Engine Oil Life System (Caterpillar
Diesel Engine)..........................................5-38
Engine Air Cleaner/Filter................................5-38
Automatic Transmission Fluid.........................5-42
Manual Transmission Fluid.............................5-42
Cooling System............................................5-43
Engine Coolant (Caterpillar Diesel Engines)......5-47
Coolant Surge Tank Pressure Cap..................5-47
Engine Overheating.......................................5-48
Engine Fan Noise.........................................5-49
Power Steering Fluid.....................................5-49
Windshield Washer Fluid................................5-50
Brakes........................................................5-52
Battery........................................................5-61
Jump Starting...............................................5-62
Rear Axle.......................................................5-67
Rear Axle Shift Motor....................................5-68
Four-Wheel Drive............................................5-68
Front Axle......................................................5-69
Noise Control System.....................................5-70
Tampering with Noise Control System
Prohibited.................................................5-70
Bulb Replacement..........................................5-71
Section 5 Service and Appearance Care
5-1

Windshield Wiper Blade Replacement..............5-71
Other Service Items........................................5-72
Fuel Filter....................................................5-72
Primary Fuel Filter and Water Separator..........5-73
Secondary Fuel Filter and Water Separator/
Heater (Caterpillar Diesel)............................5-74
Front Wheel Bearings with
Oil-Filled Hubs..........................................5-75
Tires..............................................................5-76
Inflation - Tire Pressure.................................5-77
Wheel Loading.............................................5-78
Dual Tire Operation.......................................5-78
When It Is Time for New Tires.......................5-78
Buying New Tires.........................................5-79
Wheel Alignment and Tire Balance..................5-80
Tightening the Wheel Nuts.............................5-80
Wheel Replacement......................................5-84
If a Tire Goes Flat........................................5-85
Appearance Care............................................5-87
Interior Cleaning...........................................5-87
Fabric/Carpet...............................................5-88
Instrument Panel, Vinyl, and Other
Plastic Surfaces........................................5-89
Care of Safety Belts......................................5-89
Weatherstrips...............................................5-89
Washing Your Vehicle...................................5-90Cleaning Exterior Lamps/Lenses.....................5-90
Finish Care..................................................5-90
Windshield and Wiper Blades.........................5-91
Aluminum or Chrome-Plated Wheels
and Trim..................................................5-92
Tires...........................................................5-92
Sheet Metal Damage.....................................5-93
Finish Damage.............................................5-93
Underbody Maintenance................................5-93
Chemical Paint Spotting.................................5-93
Vehicle Identification
......................................5-94
Vehicle Identification Number (VIN).................5-94
Service Parts Identification Label.....................5-94
Electrical System............................................5-95
Add-On Electrical Equipment..........................5-95
Headlamp Wiring..........................................5-95
Windshield Wiper Fuses................................5-95
Fusible Links................................................5-95
Power Windows and Other Power Options..........5-96
Fuses and Circuit Breakers............................5-96
Instrument Panel Fuse Block..........................5-96
Underhood Fuse Block..................................5-99
Capacities and Specifications........................5-102
Normal Maintenance Replacement Parts.........5-108
Maintenance Replacement Parts...................5-108
Engine Drive Belt Routing............................5-110
Section 5 Service and Appearance Care
5-2

Service
For service and parts needs, visit your dealer/retailer.
You will receive genuine GM parts and GM-trained and
supported service people.
Genuine GM parts have one of these marks:
Accessories and Modifications
Adding non-dealer accessories to the vehicle can affect
its performance and safety. Such things as airbags,
braking, stability, ride and handling, emissions systems,
aerodynamics, durability, and electronic systems like
anti-lock brakes, traction control, and stability control
could be affected. Some non-dealer accessories could
even cause malfunction or damage to parts and systems
and would not be covered by the vehicle warranty.
Damage to vehicle components resulting from the
installation or use of non-GM certified parts, including
control module modifications, are not covered under the
terms of the vehicle warranty and may affect remaining
warranty coverage for affected parts.
GM Accessories are designed to complement and
function with other systems on the vehicle. Your GM
dealer can accessorize the vehicle using genuine
GM Accessories. When you go to your GM dealer and
ask for GM Accessories, you will know that GM-trained
and supported service technicians will perform the
work using genuine GM Accessories.
Also, seeAdding Equipment to Your Airbag-Equipped
Vehicle on page 1-58.
5-3

Doing Your Own Service Work
{CAUTION:
You can be injured and the vehicle could be
damaged if you try to do service work on a vehicle
without knowing enough about it.
•Be sure you have sufficient knowledge,
experience, the proper replacement parts, and
tools before attempting any vehicle
maintenance task.
•Be sure to use the proper nuts, bolts, and
other fasteners. English and metric fasteners
can be easily confused. If the wrong fasteners
are used, parts can later break or fall off. You
could be hurt.If doing some of your own service work, use the proper
service manual. It tells you much more about how to
service the vehicle than this manual can. To order
the proper service manual, seeService Publications
Ordering Information on page 7-10.
This vehicle has an airbag system. Before attempting to
do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-58.
Keep a record with all parts receipts and list the mileage
and the date of any service work performed. SeePart
D: Maintenance Record on page 6-33.
5-5

Engine Fan Breakage
{CAUTION:
Changing the Fan Drive Ratio or Engine Governed
Speed:
If you change the fan drive ratio or increase the
governed speed of the engine, you might increase
stress and the fan could eventually fail. If the fan
breaks apart while rotating, pieces can cause
severe injury to anyone — such as a service
technician — who is nearby. And, of course, the
pieces can severely damage the vehicle. Do not
change the fan drive ratio or increase the
governed speed of the vehicle without getting the
necessary information from your dealer/retailer.
Winter Fronts, Grille Covers, or Obstructions:
Winter Fronts, grille covers, or other add-on
equipment causing obstructions in front of or
behind the fan should not be used on this vehicle.
If this causes the fan to eventually break apart
while rotating, the pieces can cause severe injury
to anyone nearby, such as a service technician
working on the engine, and, of course, the pieces
can severely damage the vehicle.
Fuel
For diesel engine vehicles, seeDiesel Engine Fuel on
page 5-8.
For vehicles with gasoline engines, please read this.
Use of the recommended fuel is an important part of the
proper maintenance of this vehicle. To help keep the
engine clean and maintain optimum vehicle performance,
we recommend the use of gasoline advertised as TOP
TIER Detergent Gasoline.
Gasoline Octane
Use regular unleaded gasoline with a posted octane
rating of 87 or higher. If the octane rating is less than 87,
you might notice an audible knocking noise when you
drive, commonly referred to as spark knock. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. If you are using gasoline rated at
87 octane or higher and you hear heavy knocking, the
engine needs service.
5-6

Gasoline Specifications
At a minimum, gasoline should meet ASTM specification
D 4814 in the United States or CAN/CGSB-3.5 or 3.511 in
Canada. Some gasolines contain an octane-enhancing
additive called methylcyclopentadienyl manganese
tricarbonyl (MMT). We recommend against the use of
gasolines containing MMT. SeeAdditives on page 5-7
for additional information.
Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that help prevent
engine and fuel system deposits from forming, allowing
the emission control system to work properly. In most
cases, you should not have to add anything to the fuel.
However, some gasolines contain only the minimum
amount of additive required to meet U.S. Environmental
Protection Agency regulations. To help keep fuel injectors
and intake valves clean, or if the vehicle experiences
problems due to dirty injectors or valves, look for gasoline
that is advertised as TOP TIER Detergent Gasoline.
For customers who do not use TOP TIER Detergent
Gasoline regularly, one bottle of GM Fuel System
Treatment PLUS, added to the fuel tank at every engine
oil change, can help clean deposits from fuel injectors
and intake valves. GM Fuel System Treatment PLUS is
the only gasoline additive recommended by General
Motors.Also, your dealer/retailer has additives that will help
correct and prevent most deposit-related problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines might be available in
your area. We recommend that you use these gasolines,
if they comply with the specifications described earlier.
However, E85 (85% ethanol) and other fuels containing
more than 10% ethanol must not be used in vehicles that
were not designed for those fuels.
Notice:This vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in the fuel
system and also damage plastic and rubber parts.
That damage would not be covered under the
vehicle warranty.
Some gasolines that are not reformulated for low
emissions can contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. We recommend against
the use of such gasolines. Fuels containing MMT can
reduce the life of spark plugs and the performance of
the emission control system could be affected. The
malfunction indicator lamp might turn on. If this occurs,
return to your dealer/retailer for service.
5-7