engine oil CHEVROLET KODIAK 2009 Owners Manual
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 2009, Model line: KODIAK, Model: CHEVROLET KODIAK 2009Pages: 376, PDF Size: 5.39 MB
Page 4 of 376

Vehicle Symbol Chart
Here are some additional symbols that may be found on
the vehicle and what they mean. For more information
on the symbol, refer to the index.
9:Airbag Readiness Light
#:Air Conditioning
!:Antilock Brake System (ABS)
g:Audio Steering Wheel Controls or OnStar®
$:Brake System Warning Light
":Charging System
I:Cruise Control
B:Engine Coolant Temperature
O:Exterior Lamps
#:Fog Lamps
.:Fuel Gage
+:Fuses
i:Headlamp High/Low-Beam Changer
j:LATCH System Child Restraints
*:Malfunction Indicator Lamp
::Oil Pressure
}:Power
/:Remote Vehicle Start
>:Safety Belt Reminders
7:Tire Pressure Monitor
F:Traction Control
M:Windshield Washer Fluid
iv
Page 79 of 376

Notice:If the wait to start light stays on after
starting the vehicle, the vehicle may not run
properly. Have the vehicle serviced right away.
3. If the engine does not start after 15 seconds
of cranking, turn the ignition key to OFF. Wait one
minute for the starter to cool, then try the same
steps again.
If you are trying to start the engine after you have run
out of fuel, seeRunning Out of Fuel on page 5-17.
When the engine is cold, let it run for a few minutes
before you move the vehicle. This lets oil pressure build
up. The engine will sound louder when it is cold.
Notice:If you are not in an idling vehicle and the
engine overheats, you would not be there to see the
overheated engine indication. This could damage
the vehicle. Do not let the engine run when you are
not in the vehicle.
Cold Weather Starting
If the vehicle has the 6.6L DURAMAX®Diesel Engine or
the Isuzu 6H Diesel Engine, the following notice applies:
Notice:The diesel engine has an electric air intake
heater system which reduces white smoke and
helps start the engine in cold weather. Do not spray
starting fluid into the air intake where it can
contact the heater elements.If you do not have the GM Automatic Ether Injection
System, do not use starting fluid or you could
damage the engine. If you have the GM system, use
only GM approved starting fluid that has been tested
to establish compatibility with the air inlet heater
system.
The following tips will help with engine starting in cold
weather.
•Use the recommended engine oil when the outside
temperature drops below freezing. SeeEngine Oil
(DURAMAX Diesel Engine) on page 5-24or
Engine Oil (Caterpillar Diesel Engine) on page 5-27
orEngine Oil (Isuzu Diesel Engine) on page 5-28
orEngine Oil (Gasoline Engine) on page 5-32.
When the outside temperature drops below
0°F (−18°C), use of the optional engine coolant
heater is recommended.
•If you experience longer cranking times, notice an
unusual amount of exhaust smoke or are at
higher altitudes (over 7,000 ft. or 2 135 m), you may
use the optional engine coolant heater. See
Engine Coolant Heater on page 2-25.
•SeeWhat Fuel to Use on page 5-8for information
on what fuel to use in cold weather.
2-15
Page 80 of 376

Cold Weather Starting (Caterpillar®
Diesel)
Because the diesel engine uses compression ignition, it
is harder to start in cold weather than a gasoline engine.
The air intake heater, use of the proper engine oil,
optional engine coolant heater and optional ether
injection system help cold weather starting. See the
Caterpillar
®Diesel Engine Operation & Maintenance
Manual for more information.
Restarting the Diesel Engine While
Moving (Automatic Transmission)
If you have to restart the engine while the vehicle is
moving, shift to N (Neutral).
Stopping the Diesel Engine
1. Apply the parking brake. SeeParking Brake (With
Hydraulic Brakes) on page 2-38orParking Brake
(With Air Brakes) on page 2-41for parking
brake apply procedure.
2. Shift into N (Neutral) for a manual transmission or
P (Park) for an automatic transmission.3. Turn the ignition key to OFF.
If the vehicle has a two-speed axle, seeTwo-Speed
Rear Axle on page 2-36.
If you have a Caterpillar
®diesel engine, see the
Caterpillar®Diesel Engine Operation & Maintenance
Manual for additional information.
Diesel Engine Warm-Up
Several factors affect how quickly the diesel engine
warms up. These can include outside temperature,
engine load, idle time and the vehicle’s option content.
The vehicle may be equipped with some features
that can help the engine reach operating temperature
sooner. Some of these features are discussed below.
Also, remember that an automatic transmission
adds heat to the cooling system through the heat
exchanger in the radiator. Because of this, vehicles
equipped with automatic transmissions are often able to
retain engine coolant heat better than manual
transmission vehicles.
See the Caterpillar
®Operation & Maintenance manual
for additional diesel engine warm-up information.
2-16
Page 81 of 376

If the Diesel Engine Will Not Start
If you have run out of fuel, seeRunning Out of Fuel on
page 5-17.
If you are not out of fuel, and the engine will not start,
do this:
Turn the ignition key to ON/RUN. Immediately after the
wait to start light goes off, turn the ignition key to START.
If the light does not go off, wait a few seconds, then try
starting the engine again. And, see your dealer/retailer
as soon as you can for a starting system check.
If the light comes on and then goes off and you know
the batteries are charged, but the engine still will
not start, the vehicle needs service.
If the light does not come on when the engine is cold,
the vehicle needs service.If the batteries do not have enough charge to start the
engine, seeBattery on page 5-61.
Be sure you have the right oil for the engine, and that
you have changed the oil at the proper times. If you use
the wrong oil, the engine may be harder to start.
Be sure you are using the proper fuel for existing
weather conditions. SeeWhat Fuel to Use on page 5-8.
If the engine starts, runs a short time, then stops, the
vehicle needs service.
{CAUTION:
Do not use gasoline or starting aids, such as
ether, in the air intake. They could damage the
engine. There could also be a fire, which could
cause serious personal injury.
2-17
Page 82 of 376

Engine Alarm and Automatic
Shutdown
The check gages warning light will come on if the
system senses high engine temperature, and a low or
high engine oil pressure. If high engine temperature,
low engine oil pressure or high engine oil pressure
is detected, you will hear a tone alarm at two beats per
second. The alarm and the light will remain on until
the condition is fixed. If the engine temperature or oil
pressure condition worsens, the tone alarm will go to
five beats per second.
If the system senses low engine coolant, the five beat
per second alarm and the low coolant warning light
will come on.
The five beats per second tone alarm means that the
engine will shut down in about 25 to 30 seconds. There
is also an engine shutdown light to indicate that the
engine will shut down. SeeEngine Shutdown Warning
Light on page 3-40.
Pull off the road and shut off the engine. Do not start it
until the reason for the problem is known, and the
problem is fixed. If the engine shuts down when you are
still in traffic, you can restart the engine and get another25 to 30 seconds of operation. Do this only if you have to,
since there is a problem that can harm the engine if it is
not fixed. Engine automatic shutdown, for gasoline
engines, requires activation by your dealer/retailer.
Notice:If you try to operate the vehicle after the
engine automatically shuts down, you may damage
the vehicle. Have the vehicle repaired as soon as
possible.
Ambulance, Fire, and Rescue Packages
The check gages warning light will come on if the
system senses high engine temperature or low engine
oil pressure. If high engine temperature or low engine oil
pressure is detected, you will also hear a tone alarm
at two beats per second. The alarm and the light
will remain on until the condition is fixed. If the engine
temperature or oil pressure condition worsens, the
tone alarm will go to five beats per second.
If the system senses low engine coolant, the five beat
per second alarm and the low coolant warning light
will come on.
The engine will not shutdown, but you should have the
vehicle checked as soon as you can. SeeCheck
Gages Warning Light on page 3-43for more information.
2-18
Page 88 of 376

During this warm-up period, check the warning lights
and gages:
•If oil pressure does not begin to rise within
15 seconds of starting, stop the engine and find the
cause. SeeOil Pressure Gage on page 3-38for
more information.
•If the engine coolant temperature gage needle goes
into the hot area on the gage, stop the engine and
find the cause of the overheating. SeeEngine
Coolant Temperature Gage on page 3-34for more
information.
•If you have air brakes, the dual-needle air pressure
gage should read at least 115 psi (790 kPa) for both
service systems before you try to move the vehicle.
When air pressure is below 60 psi (420 kPa), the
LOW AIR light will come on and you will hear a
tone alarm. SeeBrake System Warning Light on
page 3-31for more information. If the pressure does
not build up or drops during warm-up, stop the
engine and find the cause before you try to move the
vehicle. Recommended air pressure before driving is
120 psi (830 kPa). SeeAir Pressure Gage on
page 3-47for more information.
•The charging system light should come on when the
ignition key is turned to ON/RUN or START and
should go out when the engine is running above idle.
If the light does not go out or comes back on during
normal engine operation, have the charging system
checked right away. (This light tells you if the
generator is not charging; it does not reflect the
condition of the battery.) SeeCharging System Light
on page 3-29for more information.
•The voltmeter charge indicator gage tells you the
condition of the battery’s charge. The gage should be
in the center area during engine operation. The red
area on the left indicates an undercharge condition;
the red area on the right indicates an overcharge.
If the gage is in either red area, have the battery and
charging system checked right away. SeeVoltmeter
Gage on page 3-30for more information.
Notice:Do not allow the engine to operate at low
idle for more than five minutes. This can cause low
engine operating temperatures which can affect
engine operation and reduce engine life. Engine idle
speed should be increased to 1200 rpm whenever
extended idle is required. Once started, the engine
should be placed under load to allow the engine
coolant temperature to reach 150°F (66°C) before
shutting off the engine.
2-24
Page 111 of 376

Notice:Extended idle should be avoided because
the DPF system is not capable of self cleaning at
idle. During extended idle operation, monitor the
instrument panel telltale lights and Driver Information
Center for messages and take appropriate indicated
action. Continued idling with the warning light/
message on could cause irreversible damage to the
DPF requiring repair and possible replacement that
might not be covered by the vehicle warranty.
When the yellow DPF indicator comes on, the filter is
dirty and needs cleaning. You will also notice a change
in the exhaust sound and engine idle speed. This is
normal. If you continue to drive and the exhaust filter is
not cleaned as required, the DPF indicator will change
from yellow to red. Continuing to drive the vehicle
with the red indicator can cause filter damage.
Vehicles with DPF have specific fuel and engine oil
requirements. SeeWhat Fuel to Use on page 5-8and
Engine Oil (DURAMAX Diesel Engine) on page 5-24
orEngine Oil (Caterpillar Diesel Engine) on page 5-27or
Engine Oil (Isuzu Diesel Engine) on page 5-28or
Engine Oil (Gasoline Engine) on page 5-32for more
information on those requirements.Notice:Permanent damage can occur to the DPF
or related components if the required Ultra Low
Sulfur Diesel (15 ppm sulfur maximum) or low ash
CJ-4 engine oil is not used. This damage would
not be covered by the vehicle warranty.
For vehicles with Power Take-Off (PTO), monitor the
instrument panel cluster for lights related to the DPF.
All engines consume some amount of engine oil. Ash
is the by-product of engine oil consumption. The ash will
become trapped in the DPF over the life of the vehicle.
Eventually, the buildup of ash will restrict the exhaust
gases and the DPF will need to be cleaned or replaced.
SeeAccessories and Modifications on page 5-3for
important information if you are considering adding
accessories or modifying the vehicle.
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Page 112 of 376

Manual Cleaning Procedure
{CAUTION:
During DPF self cleaning, the exhaust system and
exhaust gases are very hot. Stay clear of the
tailpipe area and do not park over things that burn.
You or others could be burned or the vehicle could
catch fire. SeeParking Over Things That Burn on
page 2-44.
If the yellow or red DPF indicator is on, you can clean
the DPF by performing a manual cleaning.When it is safe to do so, stop the vehicle. Perform DPF
manual cleaning in a well ventilated area. DPF Manual
cleaning must be performed outdoors, as follows. Once
manual cleaning is started, complete the manual cleaning
in a single operation if possible. If manual cleaning is not
completed, as indicated by the green DPF indicator going
off, and the yellow or red indicator light remains on, self
cleaning might not be allowed until the vehicle is stopped
and manual cleaning is performed until completed.
1. Check engine oil and engine coolant levels to be
sure they are at proper operating levels.
2. To prevent running out of fuel during manual
cleaning, make sure there is at least a quarter of a
tank of fuel.
3. Check to make sure the area near the exhaust
tailpipe and under the exhaust system are clear
of any materials that could catch fire. Keep people
away from the area of the exhaust system and
exhaust gases.
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Page 120 of 376

Low Coolant Warning Light............................3-35
Wait to Start Light........................................3-35
Malfunction Indicator Lamp.............................3-36
Oil Pressure Gage........................................3-38
Low Oil Level Light.......................................3-39
Change Engine Oil Light................................3-39
Engine Overspeed Warning Light....................3-40
Engine Shutdown Warning Light.....................3-40
Transmission Temperature Gage.....................3-40
Exhaust Brake Indicator Light.........................3-41
Differential Lock Indicator Light.......................3-41
Reduced Engine Power Light.........................3-42
Highbeam On Light.......................................3-42
Daytime Running Lamps (DRL)
Indicator Light...........................................3-42
Low Washer Fluid Warning Light.....................3-43
Power Take-Off Light (PTO)...........................3-43Check Gages Warning Light...........................3-43
Fuel Gage...................................................3-44
Water in Fuel Warning Light...........................3-45
Change Fuel Filter Warning Light....................3-45
Diesel Particulate Filter Warning Light..............3-46
Air Filter Restriction Indicator..........................3-46
Air Pressure Gage........................................3-47
Hourmeter Gage...........................................3-47
Audio System(s).............................................3-48
Setting the Clock..........................................3-48
Radio(s)......................................................3-49
Theft-Deterrent Feature..................................3-57
Radio Reception...........................................3-58
Fixed Mast Antenna......................................3-58
Chime Level Adjustment................................3-58
Section 3 Instrument Panel
3-2
Page 156 of 376

Oil Pressure Gage
The engine oil pressure
gage, on the lower right
portion of your instrument
panel cluster, shows
engine oil pressure in psi
(pounds per square inch) or
in kPa (kilopascals).
Oil pressure may vary with outside temperature and oil
viscosity, but readings of 30 to 40 psi (205 to 275 kPa)
on gasoline engines at operating temperature and
moderate road speeds are normal. If you have a diesel
engine, the normal operating range should be between
35 and 70 psi (240 to 480 kPa).A reading in the low pressure zone may be caused by a
dangerously low oil level or other problem.
If you have a Caterpillar®diesel engine, also see your
Caterpillar®Operation & Maintenance Manual.
{CAUTION:
Do not keep driving if the oil pressure is low. The
engine can become so hot that it catches fire.
Someone could be burned. Check the oil as soon
as possible and have the vehicle serviced.
Notice:Lack of proper engine oil maintenance can
damage the engine. The repairs would not be
covered by the vehicle warranty. Always follow the
maintenance schedule in this manual for changing
engine oil.
3-38