brake CHEVROLET LOW CAB FORWARD 2019 Owner's Manual

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
In Brief 11
1. Air Flow Direction ControlLever. See Air Vents0134.
2. Combination Light Control Switch. See Exterior Lamp
Controls 092.
Cruise Control Set Switch/
Resume Switch. See Cruise
Control 0223.
3. Windshield Wiper and Windshield Washer Switch.
See Windshield Wiper/Washer
0 66.
Exhaust Brake Switch. See
Exhaust Brake 0222.
4. Heater and Manual Air Conditioner. See Climate
Control Systems 0131.
5. Radio with CD/USB/Bluetooth. See AM-FM Radio 097.
6. Small Article Storage Pocket. See Instrument Panel Storage
0 55.
7. Windshield Washer Fluid Tank. See Washer Fluid 0262.
8. Glove Compartment. See Glove Box 055. 9. Relay Box. See
Electrical
System Overload 0287.
10. Cupholders 056.
11. Hook. See Shopping Bag
Hooks 057.
12. Card Holder. See Instrument
Panel Storage 055.
13. Accessory Power Outlet. See Power Outlets 067.
14. Accessory Power Outlet. See Power Outlets 067.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
In Brief 13
Instrument Panel (Vehicle Interior)
1. Overhead Tray. SeeStorage
Compartments 054.
2. Sun Visor. See Sun Visors
0 37.
3. Dome Lamps 096.
4. Seat Belt. See Three-Point
Seat Belt 045. 5. Seat Back Pocket (Driver
’s
Side). See Storage
Compartments 054.
6. Seat. See Seat Position038.
7. Cupholders 056.
8. Parking Brake Lever. See Parking Brake 0220. 9.
Selector Lever 0214.
10. Fully Adjustable Steering. See Steering Wheel Adjustment
065.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
24 In Brief
Performance and
Maintenance
Driving for Better Fuel
Economy
Economical Driving
How you drive, where you drive and
when you drive all affect fuel
economy.
For diesel vehicles, driving too fast,
driving so slowly that the engine
knocks, driving with the exhaust
brake switched on all the time, and
frequently using the exhaust brake
to adjust your speed can lead to
poor fuel economy.
Drive at a constant speed as much
as possible. When accelerating,
increase your speed gently and
slowly, and up-shift early.
Maintain a constant cruising speed,
as traffic allows, and avoid sudden
stops.Frequent short trips, excessive
idling and use of the air conditioner
in cool weather when "Vent" would
provide adequate comfort, can all
lead to decreased fuel economy.
Warming up the engine for longer
than necessary, driving with the
vehicle overloaded and revving the
engine are a waste of fuel.
Overcooling of the engine not only
accelerates wear of the vital engine
parts but also hurts fuel economy.
The careful attention you give your
vehicle, as far as maintenance is
concerned, will also help fuel
economy.
Protection of Engine against
Overcooling
Overcooling of the engine not only
accelerates wear of the vital engine
parts but also hurts fuel economy.
Diesel Exhaust Fluid
Diesel Exhaust Fluid (DEF) is used
with diesel engines to reduce the
amount of regulated emissionsproduced. The DEF system must be
maintained for the vehicle to run
properly.
DEF is not a fuel additive. For
refilling instructions, see
Diesel
Exhaust Fluid 0189. DEF should
not be mixed with or added to diesel
fuel. DEF freezes when exposed to
temperature below −11 °C (12 ° F).
Locating Diesel Exhaust Fluid
DEF can be purchased at a dealer.
It can also be purchased at
authorized vehicle and truck
dealerships. Additionally, some
diesel truck fueling stations or
retailers may have DEF for
purchase. See Recommended
Fluids and Lubricants 0349.
When the remaining level of DEF
becomes excessively low the DEF
gauge will change color from green
to amber. In addition, warning and
indicator lights will come on and
engine power will be reduced so the
vehicle speed will not exceed
89 km/h (55 MPH). See Diesel
Exhaust Fluid 0189.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
30 Keys, Doors, and Windows
Warning (Continued)
Exercise caution when opening or
closing doors, as strong winds or
steep slopes may cause doors to
open or close suddenly.
Do not hold parts other than the
grip when getting in or out of the
vehicle. Doing so may cause
damage to the vehicle or injuries
to yourself or others.
You and others could be seriously
injured.
Door Locks
{Warning
Be sure to do the following
whenever you leave the vehicle:1. Fully engage the parkingbrake.
2. Stop the engine.
3. Lock the doors. (Continued)
Warning (Continued)
When you close the door after
sitting behind the wheel, check
that the door is fully closed.
Driving with any door ajar is very
dangerous.
Before opening the door when
climbing into or out of the cab,
carefully check all areas around
the vehicle for safety, especially
the area at the rear of the vehicle.
If you suddenly open a door
without checking the surrounding
area, the door could be hit by a
vehicle behind you or a
pedestrian.
Never leave the key in the
vehicle.
Tilt the cab only after fully closing
the doors.
To help reduce the risk of
personal injury in an accident,
always lock the doors when
driving. Along with using the seat
(Continued)
Warning (Continued)
belts properly, locking the doors
helps prevent people from being
thrown from the vehicle. It also
helps prevent unintended opening
of the doors and helps keep out
intruders.
You and others could be seriously
injured.
{Warning
To protect the child from the
danger of getting his/her hands
and head trapped, an adult must
open, close and lock the door for
the child.
Be careful that the child does not
interfere with the power window
switches and get his/her hands or
head trapped in the window.
While a child is in the cab, be
(Continued)

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Storage 59
Model MaximumGVWR
kg (lb.) Front GAWR
Capacitykg (lb.) Rear GAWR
Capacitykg (lb.)
4500HD 6 577 (14,500) 2 431 (5,360) 4 482 (9,880)
4500XD 7 258 (16,000) 3 007 (6,630) 4 998 (11,020)
5500HD 8 142 (17,950) 3 098 (6,830) 5 888 (12,980)
5500XD 8 845 (19,500) 3 300 (7,275) 6 196 (13,660)
Maximum Front and Rear Axle
Weights
The weight of the cargo load must
be properly distributed over both the
front and rear axles. The “VIN,Weight Rating, and Greenhouse
Gas (GHG) Emissions Plate”
shows
the maximum weight that the front
axle can carry (front GAWR). It also
shows the maximum weight that the
rear axle can carry (rear GAWR).
The GVWR is the maximum
permissible loaded weight of the
vehicle and takes into account the
capabilities of the engine,
transmission, frame, springs,
brakes, axles and tires. Actual loads
at the front and the rear axles can
only be determined by weighing the
vehicle. This can be done at
highway weigh stations or other
such places. See your dealer for help. The cargo load should be
distributed on both sides of the
center line as equally as possible.
Tires
The tires on your truck must be of
the proper size and properly inflated
for the load that you are carrying.
The
“VIN, Weight Rating, and
Greenhouse Gas (GHG) Emissions
Plate” shows the originally equipped
tire size and recommended inflation
pressures.
For the vehicle plate location, see
Vehicle Identification Number (VIN)
0 353.
See “Tire Load and Inflation Table”
under Tire Pressure 0307.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
64 Instruments and Controls
Instruments and
Controls
Controls
Steering Wheel Adjustment . . . . 65
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Windshield Wiper/Washer . . . . . . 66
Power Outlets . . . . . . . . . . . . . . . . . 67
Warning Lights, Gauges, and
Indicators
Warning Lights, Gauges, andIndicators . . . . . . . . . . . . . . . . . . . . 68
Instrument Cluster . . . . . . . . . . . . . 69
Speedometer . . . . . . . . . . . . . . . . . . 70
Odometer . . . . . . . . . . . . . . . . . . . . . . 70
Trip Odometer . . . . . . . . . . . . . . . . . 70
Tachometer . . . . . . . . . . . . . . . . . . . . 71
Fuel Gauge . . . . . . . . . . . . . . . . . . . . 71
Engine Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . 72
Diesel Exhaust Fluid (DEF) Gauge . . . . . . . . . . . . . . . . . . . . . . . . 72
Seat Belt Reminders . . . . . . . . . . . 72
Battery Warning Light . . . . . . . . . . 73
Malfunction Indicator Lamp (Check Engine Light) . . . . . . . . . 73
Service Vehicle Soon Light . . . . 74 Brake System Warning Light
(Parking Brake Light) . . . . . . . . . 74
Antilock Brake System (ABS) Warning Light . . . . . . . . . . . . . . . . 76
Exhaust Brake Light . . . . . . . . . . . 77
Service Transmission Warning
Light . . . . . . . . . . . . . . . . . . . . . . . . . 77
Automatic Transmission Fluid Temperature Warning Light . . . 78
Overdrive Off Light . . . . . . . . . . . . . 78
Wait-to-Start Light . . . . . . . . . . . . . 79
Engine Oil Pressure Light . . . . . . 79
Engine Oil Level Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . 79
Diesel Exhaust Fluid (DEF) Warning Light . . . . . . . . . . . . . . . . 80
Engine Shutdown Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . 80
Idle Shutdown Light . . . . . . . . . . . . 80
Reduced Engine Power Light . . . . . . . . . . . . . . . . . . . . . . . . . 81
High-Beam On Light . . . . . . . . . . . 81
Daytime Running Lamps (DRL) Indicator Light . . . . . . . . . . . . . . . . 81
Cruise Control Light . . . . . . . . . . . 82
Information Displays
Driver Information Center (DIC) . . . . . . . . . . . . . . . . . 82
Vehicle Messages
Vehicle Messages . . . . . . . . . . . . . 86
Warning Buzzers . . . . . . . . . . . . . . 91

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
74 Instruments and Controls
If this light comes on intermittently
or continuously while driving,
service is required. Even if the
vehicle is drivable and does not
require towing, see your dealer as
soon as possible. Continued driving
without having the system serviced
could cause damage to the
emission control system. It could
also affect fuel economy and
drivability.
Service Vehicle Soon
Light
This light comes on briefly when the
engine control switch is in the ON
position, but the engine is not
running, as a check to show the
light is working. It should go out
when the engine is started.If the light stays on, or comes on
while driving, the vehicle control
system may be malfunctioning. Take
the vehicle to your dealer for service
as soon as possible.
Brake System Warning
Light (Parking Brake
Light)
This light should come on briefly
when the engine control switch is
turned to the ON position, and then
should go out after the engine is
started.
Brake System Warning Light
If the light remains on after engine
start up or comes on during
operation of the vehicle, it means
that there is something wrong with
part of the brake system.The brake system warning light
comes on while the engine is
running (after startup) in the
following situations:
.
Drop in the level of brake fluid
(due to brake lining wear or fluid
leakage).
. Abnormality in the charging
system (such as an alternator
malfunction or loose or split
fan belt).
. Abnormality in the anti-lock
brake system (ABS) and
Electronic Braking force
Distribution (EBD) functions.
(The ABS warning light and
brake system warning light will
illuminate at the same time.) See
Antilock Brake System (ABS)
Warning Light 076.
To serve as a reminder, the light
should stay on when the parking
brake is not fully released, and the
engine control switch is on. Have
the system repaired if the light does
not come on when it should. If this

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Instruments and Controls 75
warning light does not go away,
brake inspection and maintenance
should be performed.
Check and Corrective Action
1. Check to see that the parkingbrake has been fully released.
If it has, check the following:
2. Turn on the exhaust brake to help slow the vehicle.
3. Pull off the road and stop carefully. Remember that
stopping distances may be
longer, the pedal may be
harder to push, and the pedal
may go down farther than
normal.
4. Check the brake fluid reservoir on the left side of the
instrument panel. If low, add
fluid as needed.
5. If the brake fluid is not low: Try out the brakes by starting and
stopping on the shoulder of the
road, then either drive
cautiously at a safe speed to
the nearest dealer for repair,
if you judge driving to be safe; or have the vehicle towed to
the nearest dealer for repair.
Continued driving without the
necessary repairs could be
dangerous.
If this warning light stays on, see
your dealer.
The regular braking system is a split
system designed so that one part
will provide some braking if there is
a loss of hydraulic pressure in the
other part of the system.
{Warning
If this warning light comes on
while the engine is running,
immediately stop the vehicle at a
safe place well clear of traffic and
contact your dealer for inspection.
When the brake system warning
light is illuminated, brake
effectiveness may be decreased.
When this happens, strongly
press the brake pedal.
See Brakes 0263.
Parking Brake Light
This indicator light comes on when
the parking brake lever is pulled
with the engine control switch on.
This light also stays on when the
parking brake is not fully released
and the engine control switch is on.
If this warning light stays on, see
your dealer.
The illumination of the parking brake
light does not necessarily ensure
firm application of the parking brake.
The parking brake lever must be
sufficiently pulled up and locked.
Be careful not to drive the vehicle
with the parking brake lever still
pulled up.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
76 Instruments and Controls
Brake Low Vacuum Warning
Light
This light should come on briefly
when the engine control switch is
turned to the ON position, and then
should go out after the engine is
started. If the light does not come
on when the engine control switch is
turned to ON, it could indicate a
burned out bulb or a blown fuse.
Have the system repaired if the light
does not come on during this check.
The warning light and buzzer will
come on simultaneously when the
brake booster’s vacuum or pressure
becomes insufficient either during
driving or when the engine control
switch is in the ON position, or when
there is an abnormality in the
charging system, such as an
alternator malfunction or loosening
or splitting of the fan belt or whenever the hydraulic brake
booster (HBB) becomes faulty. The
warning buzzer will stop sounding
when the parking brake is engaged.
On 4500HD and 4500XD, the brake
low vacuum warning light and
warning buzzer should come on to
indicate low vacuum reserve for
brake power assist. At the same
time, the Back up Electric Vacuum
Pump operates.
(5500HD, 5500XD models) When
the HBB pressure is low, and/or the
HBB fluid (Dexron
–VI) level is low,
the light and warning buzzer should
come on. Do not use brake fluid in
the brake booster reservoir. Use
only Dexron –VI ATF.
If this happens while driving:
. Do not pump the brakes. The
system is designed to stop the
truck with reserve power assist if
the pedal is held down. This
reserve is greatly reduced each
time you apply and release the
brakes.
. Stopping distance may be
longer. .
You may have to push much
harder on the brake pedal.
. Have the vehicle repaired before
you continue driving.
The buzzer stops when the selector
lever is shifted to the P position.
{Warning
Do not drive while the buzzer
sounds as the brakes are not
operating to their full capacity.
You and others could be seriously
injured.
Antilock Brake System
(ABS) Warning Light
This light comes on briefly when the
engine control switch is turned to
the ON position, and then should go

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Instruments and Controls 77
out after approximately
three seconds. If the light does not
come on, have it fixed so it will be
ready to warn if there is a problem.
If this warning light stays on more
than three seconds or comes on
while driving, there is a problem in
the Anti-lock Brake System (ABS).
In this case, the ABS stops working
but the brakes still function as
ordinary service brakes.
{Warning
If this warning light comes on
while driving, immediately stop
your vehicle at a safe place well
clear of traffic and take the
following actions.1. Stop the engine.
2. Restart the engine. Check ifthe ABS warning light
comes on and then goes
out. If it does, there is no
problem. The ABS operates
normally.
(Continued)
Warning (Continued)
3. Move the vehicle slowlyforward. Gradually increase
the speed to 15 km/h
(9 mph). If the light goes off,
the ABS is normal.
If the light does not come on or
go out, or comes on frequently,
contact your dealer immediately
and have the system repaired.
Even if a problem has occurred in
the ABS, the brakes will still work
as normal brakes. In this case,
the ABS has no influence on the
operation of the brake system.
See Brake System Warning Light
(Parking Brake Light) 074 and
Antilock Brake System (ABS) 0216.
Exhaust Brake Light
This light comes on when the
exhaust switch is pulled and the
engine is running. See Exhaust
Brake 0222.
Service Transmission
Warning Light
This light comes on briefly when the
engine control switch is in the ON
position, as a check to show the
light is working. It should go out
when the engine is started.