maintenance CHEVROLET LOW CAB FORWARD 2019 Owner's Manual

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
ContentsIntroduction . . . . . . . . . . . . . . . . . . . . . . 2
In Brief . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Keys, Doors, and Windows . . . . . 25
Seats and Restraints . . . . . . . . . . . 38
Storage . . . . . . . . . . . . . . . . . . . . . . . . . 54
Instruments and Controls . . . . . . . 64
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . 92
Infotainment System . . . . . . . . . . . . 97
Climate Controls . . . . . . . . . . . . . . 131
Driving and Operating . . . . . . . . . 138
Vehicle Care . . . . . . . . . . . . . . . . . . 239
Service and Maintenance . . . . . 327
Technical Data . . . . . . . . . . . . . . . . 353
Customer Information . . . . . . . . . 364
Reporting Safety Defects . . . . . . 371
Index . . . . . . . . . . . . . . . . . . . . 373

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
2 Introduction
Introduction
The names, logos, emblems,
slogans, vehicle model names, and
vehicle body designs appearing in
this manual including, but not limited
to, GM, the GM logo, CHEVROLET,
and the CHEVROLET Emblem are
trademarks and/or service marks of
General Motors LLC, its
subsidiaries, affiliates, or licensors.
This manual has been prepared to
acquaint you with the operation and
maintenance of your vehicle, and to
provide important safety information.
It includes a Maintenance Schedule
and is supplemented with a
Warranty and Owner Assistance
Information booklet. We urge you to
read these publications carefully.The following recommendations will
help ensure the most enjoyable,
safe, and trouble-free operation of
your vehicle. When it comes to
service, keep in mind that your
commercial truck dealer knows your
vehicle best and is interested in
your complete satisfaction. Your
dealer invites you to return for all of
your service needs both during and
after the warranty period.
Remember, if you have a concern
that has not been handled to your
satisfaction, follow the steps in the
separate Warranty and Owner
Assistance Information booklet. We
thank you for choosing our product,
and want to assure you of our
continuing interest in your motoring
pleasure and satisfaction.
Model Reference
The models covered in this
manual are:
Single Cab:
.
4500HD
. 4500XD
. 5500HD
. 5500XD
Crew Cab:
. 4500HD
. 4500XD
. 5500HD
. 5500XD
Litho in U.S.A.
Part No. 84445126 A First Printing©2017 General Motors LLC. All Rights Reserved.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
In Brief 9
In Brief
Instrument Panel
Instrument Panel . . . . . . . . . . . . . . 10
Instrument Panel(Driver Side) . . . . . . . . . . . . . . . . . . 12
Instrument Panel (Vehicle Interior) . . . . . . . . . . . . . . . . . . . . . . . 13
Initial Drive Information
Initial Drive Information . . . . . . . . 14
Remote Keyless Entry (RKE)System . . . . . . . . . . . . . . . . . . . . . . . 14
Getting In and Out of the Vehicle . . . . . . . . . . . . . . . . . . . . . . . 14
Door Locks . . . . . . . . . . . . . . . . . . . . 15
Windows . . . . . . . . . . . . . . . . . . . . . . . 16
Seat Adjustment . . . . . . . . . . . . . . . 17
Seat Belts . . . . . . . . . . . . . . . . . . . . . 18
Mirror Adjustment . . . . . . . . . . . . . . 18
Steering Wheel Adjustment . . . . 18
Interior Lighting . . . . . . . . . . . . . . . . 19
Exterior Lighting . . . . . . . . . . . . . . . 20
Windshield Wiper/Washer . . . . . . 20
Climate Controls . . . . . . . . . . . . . . . 21
Vehicle Features
Radio(s) . . . . . . . . . . . . . . . . . . . . . . . 22
Portable Audio Devices . . . . . . . . 22 Cruise Control . . . . . . . . . . . . . . . . . 22
Driver Information
Center (DIC) . . . . . . . . . . . . . . . . . 23
Power Outlets . . . . . . . . . . . . . . . . . 23
Performance and Maintenance
Driving for Better Fuel Economy . . . . . . . . . . . . . . . . . . . . . 24
Diesel Exhaust Fluid . . . . . . . . . . . 24

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
24 In Brief
Performance and
Maintenance
Driving for Better Fuel
Economy
Economical Driving
How you drive, where you drive and
when you drive all affect fuel
economy.
For diesel vehicles, driving too fast,
driving so slowly that the engine
knocks, driving with the exhaust
brake switched on all the time, and
frequently using the exhaust brake
to adjust your speed can lead to
poor fuel economy.
Drive at a constant speed as much
as possible. When accelerating,
increase your speed gently and
slowly, and up-shift early.
Maintain a constant cruising speed,
as traffic allows, and avoid sudden
stops.Frequent short trips, excessive
idling and use of the air conditioner
in cool weather when "Vent" would
provide adequate comfort, can all
lead to decreased fuel economy.
Warming up the engine for longer
than necessary, driving with the
vehicle overloaded and revving the
engine are a waste of fuel.
Overcooling of the engine not only
accelerates wear of the vital engine
parts but also hurts fuel economy.
The careful attention you give your
vehicle, as far as maintenance is
concerned, will also help fuel
economy.
Protection of Engine against
Overcooling
Overcooling of the engine not only
accelerates wear of the vital engine
parts but also hurts fuel economy.
Diesel Exhaust Fluid
Diesel Exhaust Fluid (DEF) is used
with diesel engines to reduce the
amount of regulated emissionsproduced. The DEF system must be
maintained for the vehicle to run
properly.
DEF is not a fuel additive. For
refilling instructions, see
Diesel
Exhaust Fluid 0189. DEF should
not be mixed with or added to diesel
fuel. DEF freezes when exposed to
temperature below −11 °C (12 ° F).
Locating Diesel Exhaust Fluid
DEF can be purchased at a dealer.
It can also be purchased at
authorized vehicle and truck
dealerships. Additionally, some
diesel truck fueling stations or
retailers may have DEF for
purchase. See Recommended
Fluids and Lubricants 0349.
When the remaining level of DEF
becomes excessively low the DEF
gauge will change color from green
to amber. In addition, warning and
indicator lights will come on and
engine power will be reduced so the
vehicle speed will not exceed
89 km/h (55 MPH). See Diesel
Exhaust Fluid 0189.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Seats and Restraints 43
The rear seat headrests are not
adjustable.
Do not use the rear seats with the
headrests removed during driving.
Seat Belts
The protection provided by seat
belts might be significantly reduced
if they are not fastened properly; in
certain cases, improperly fastened
seat belts can even play a role in
causing injury to the wearer. Seat
belts must be worn not only by the
driver but also by the passenger(s)
before the vehicle starts moving.
You should be fully acquainted with
the proper use of seat belts and
important points to be respected as
described in the following pages.Familiarizing yourself with the
correct use of seat belts is essential
for your safety.
{Warning
To help reduce the risk of
personal injury in collisions or
sudden maneuvers, use the seat
belts following these instructions
on their proper use, maintenance,
and use with child restraint
systems.
Seat belts must always be
fastened BEFORE starting to
drive.
Seat belts provide full protection
only when the driver and
passenger(s) fasten them while
sitting upright and fully back on
the seat.
Wearing a seat belt with the
seatback excessively reclined
could be very dangerous in a
collision or sudden stop since the
occupant may slide under the belt
(Continued)

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
50 Seats and Restraints
Warning (Continued)
that may have entered the buckle.
Instead, arrange for inspection
and maintenance to be carried
out by your dealer. You and
others could be seriously injured.
A dirty seat belt can develop
retracting problems, and for this
reason, regular inspection and
upkeep are required.
Cleaning a Seat Belt Fold-Back
Fitting Portion
1. Seat belt fold-back fitting portion
2. Seat belt
3. Cloth
Cleaning a Seat Belt Fold-Back
Fitting Portion:
1. Fold a piece of cotton cloth, absorbent gauze, or the like of
approximately 50 mm (2 in) in
width into a rectangle.
2. Mix one part neutral detergent into approximately twenty parts
warm water.
3. Wet the cloth in the detergent mixture, pass it through the
fold-back fitting portion of the
belt, and slide it back and forth
and laterally until dirt can no
longer be seen.
4. Remove the cloth, remove moisture from the fitting portion
of the belt using a dry cloth,
and then allow it to dry
naturally out of direct sunlight.
5. Check to be sure the seat belt retracts and pulls out correctly. Avoid using anything like a tool to
pass the cloth through the fold-back
fitting portion or try to remove
stubborn dirt. Using such an object
can result in plastic parts or seat
belt webbing damage.
Cleaning a Belt Webbing
1. Brush
2. Seat belt
Cleaning a Belt Webbing:
1. Fully extract the belt and examine for any difference in
color between the front and
back surfaces.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Seats and Restraints 51
2. Mix one part neutral detergentinto approximately twenty parts
warm water.
3. Wet a nail brush or another similar brush having soft
bristles (of nylon or the like) in
warm water, and use this to
clean away dirt.
4. Wipe the seat belt dry using a dry cloth, and then allow it to
dry naturally out of direct
sunlight.
5. Check to be sure the seat belt retracts and pulls out correctly. If the above-described upkeep
operations do not improve the
operation of the seat belt through
the retractor, there is a possibility
that the belt is making contact with
the door pillar trim. In this case,
arrange for inspection and
maintenance to be carried out by
your dealer.
If the belt is not winding and
unwinding correctly, or if inspection
reveals problems such as loose
mountings, metal parts deformation,
webbing damage, fraying or
discoloration, arrange for
replacement to be carried out by
your dealer.Child Restraints
Child Restraint Systems
{Warning
Children small enough for child
restraints (as indicated on the
label of such restraints), including
booster seats, should always be
transported in them. Children who
have outgrown child restraint
systems should wear seat belts.
The lap belt should be snug and
positioned low on the abdomen
so that it is below the top of the
hipbone. Otherwise, the belt could
intrude into the child's abdomen
during an accident and cause
personal injury. When a child has
grown enough so that the
shoulder belt can be worn, a
seating position with a shoulder
belt should be chosen whenever
possible.
(Continued)

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Instruments and Controls 75
warning light does not go away,
brake inspection and maintenance
should be performed.
Check and Corrective Action
1. Check to see that the parkingbrake has been fully released.
If it has, check the following:
2. Turn on the exhaust brake to help slow the vehicle.
3. Pull off the road and stop carefully. Remember that
stopping distances may be
longer, the pedal may be
harder to push, and the pedal
may go down farther than
normal.
4. Check the brake fluid reservoir on the left side of the
instrument panel. If low, add
fluid as needed.
5. If the brake fluid is not low: Try out the brakes by starting and
stopping on the shoulder of the
road, then either drive
cautiously at a safe speed to
the nearest dealer for repair,
if you judge driving to be safe; or have the vehicle towed to
the nearest dealer for repair.
Continued driving without the
necessary repairs could be
dangerous.
If this warning light stays on, see
your dealer.
The regular braking system is a split
system designed so that one part
will provide some braking if there is
a loss of hydraulic pressure in the
other part of the system.
{Warning
If this warning light comes on
while the engine is running,
immediately stop the vehicle at a
safe place well clear of traffic and
contact your dealer for inspection.
When the brake system warning
light is illuminated, brake
effectiveness may be decreased.
When this happens, strongly
press the brake pedal.
See Brakes 0263.
Parking Brake Light
This indicator light comes on when
the parking brake lever is pulled
with the engine control switch on.
This light also stays on when the
parking brake is not fully released
and the engine control switch is on.
If this warning light stays on, see
your dealer.
The illumination of the parking brake
light does not necessarily ensure
firm application of the parking brake.
The parking brake lever must be
sufficiently pulled up and locked.
Be careful not to drive the vehicle
with the parking brake lever still
pulled up.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
82 Instruments and Controls
Cruise Control Light
This light should come on briefly
when the engine control switch is
turned to the ON position, and then
should go out after the engine is
started.
For vehicles with cruise control, this
light comes on when cruise control
is turned on.
This light should come on briefly
when the engine control switch is
turned to the ON position, and then
should go out after the engine is
started.
This light comes on when the
vehicle enters the cruise control
mode after the cruise control set
switch is operated to set the vehicle
speed.
SeeCruise Control 0223.
Information Displays
Driver Information
Center (DIC)
The DIC display is in the center of
the instrument cluster. The displays
show the status of many vehicle
systems. There are three parts to
the DIC display:
1. DIC menu items and warning lights and messages (includes
operation related information,
diesel particulate filter (DPF)
status, maintenance data, and
errors)

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
84 Instruments and Controls
Red means the battery voltage is
too low or too high. If the voltmeter
sign appears in red, have the
vehicle checked and serviced at
your dealer. During or immediately
after the engine is started, a red
abnormal L voltage may display on
the DIC. If the warning disappears
after the engine has started, there is
no problem with the battery voltage.
Calendar and Clock
{Warning
The calendar and clock can be
set only while the vehicle is
stationary. When setting the
calendar or clock, park your
vehicle in a safe place where
stopping or parking is permitted
and that is well clear of traffic.
Press the DIC selector once or
more to select the calendar. Press
and hold the DIC selector to enter
the clock setting screen. The year
segment will flash. Turn the DIC
selector clockwise or
counterclockwise to increase or decrease the year. While in the year
setting screen, press the DIC
selector once to switch to the month
setting screen. The month segment
will flash. Use the same method to
set the month. While in the month
setting screen, press the DIC
selector again to switch to the day
setting mode. Adjust the day using
the selector.
Press and hold the DIC selector to
complete the calendar setting.
When complete, the normal
calendar display will resume. Use
this same method to set the hour
and minute when in the clock setting
screen.
Dimmer
The brightness of the DIC can be
adjusted while the light control
switch is off. Select this screen and
turn the DIC selector clockwise or
counterclockwise to brighten or dim
the illumination. The brightness is
linked to the adjustment of the
instrument panel light level control
while the light control switch is on.
See
Instrument Panel Illumination
Control 095.
Warning Lights and Messages
.
Engine Overheat Warning Light
. Low Coolant Warning Light
. Water Separator Warning Light
. Air Cleaner Light
. Low Fuel Warning Light
. Regeneration Warning Lights
. Exhaust System Warning Light
. Refill DEF Warning Light
. DIC Errors
. Maintenance Data
. Hour Meter
See Vehicle Messages 086.
Maintenance Data Functions
Display/Not Display the
Maintenance Data Function
Maintenance Light: On the DIC, go
to the Maintenance Indicator Light.
Switch the display by pressing and
holding the DIC selector for more
than two seconds. Turn the DIC
selector clockwise or
counterclockwise to switch the