power steering CHEVROLET LOW CAB FORWARD 2020 Owner's Guide

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
328 Service and Maintenance
21. Brake Fluid :Check the fluid in
the brake fluid reservoir every
16 000 km (10,000 miles). Replace
the fluid every 48 000 km
(30,000 miles).
22. Hydraulic Brake Booster Fluid
(5500HD, 5500XD models) :
Replace Dexron VI ATF fluid every
24 months or 30,000 miles
(48,000 km), whichever occurs first.
23. Brake Line and Hoses : Check
lines and hoses for proper hook-up,
binding, leaks, cracks, chafing, etc.
every 32 000 km (20,000 miles).
Any questionable parts should be
replaced or repaired at once. When
rubbing or wear is noted on lines or
hoses, the cause must be corrected
at once.
24. Parking Brake Cable : Check
the parking brake cable every
16 000 km (10,000 miles) or
12 months whichever occurs first.
25. Automatic Transmission
Fluid : Check the automatic
transmission fluid level at each engine oil change and replace fluid
every 48 000 km (30,000 miles). Do
not overfill.
26. Differential Gear Oil :
Replace
lubricant every 48 000 km
(30,000 miles). Check lubricant level
every 16,000 km (10,000 miles) or
every 12 months, and add lubricant
to within 0 to 10 mm (0 to 0.4 inch)
of the bottom edge of the filler hole
if necessary.
27. Power Steering Fluid :
Replace power steering fluid every
24 months or 48 000 km
(30,000 miles), whichever occurs
first.
28. Power Steering Oil Hoses :
Replace power steering oil hoses
every 24 months or 80 000 km
(50,000 miles), whichever occurs
first.
29. Steering Wheel Free Play :
Check steering wheel free play after
the first 1 040 km (650 miles) and
then every 10 400 km (6,500 miles).
Steering wheel free play
10-50 mm (0.39-1.97 in) 30. Steering Gear Box Torque :
Retighten the attaching bolts of the
steering gear box to the specified
torque every 12 months or every
32 000 km (20,000 miles) whichever
occurs first.
Steering gear box tightening torque
103 Y(76 lb·ft)
31. Driveshaft Flange Torque :
Check the fixing bolts of driveshaft
flange for looseness or damage
after the first 16 000 km
(10,000 miles). Driveshaft flange tightening torque
103Y(76 lb·ft)
32. Driveshaft Lubrication :
Lubricate the grease fitting on the
center bearing, as well as each
universal joint and spline coupling
every 12 months or 16 000 km
(10,000 miles) whichever occurs
first.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
330 Service and Maintenance
Owner Checks and
Services
Before Driving
Proper care and driving is important
not only for extended service life of
your vehicle, but also for improved
fuel and oil economy. Drive carefully
and defensively. Be sure you know
how to use your truck and its
equipment before operating it.
Starting and Operating
Proper care and operation will not
only extend the service life of your
vehicle but also improve fuel
economy.
Check Around the Vehicle Before
Starting the Engine
Before pulling away, perform a
thorough safety check, making sure
there are no children or obstructions
around the vehicle.
Take off the chocks after confirming
that the parking brake is securely
applied. Sit behind the wheel, adjust
the seat position, and buckle up theseat belt. The passengers are also
required to buckle up the seat belts.
Adjust the positions of the steering
wheel and mirrors. Lock the doors.
Turn the power of the dome light or
accessories OFF before starting the
engine.
Engine Conditions
Checking the Engine for
Startability and Abnormal Noises
1. Make sure the parking brake is securely engaged. Step firmly
on the brake pedal.
2. Make sure the selector lever is in "P" or "N" position.
For safety, firmly press the
brake pedal before starting the
engine.
3. Turn the engine control switch to start the engine.
Check that the engine starts
quickly with no abnormal
noises. Checking Condition of the Engine
at Low Speeds and during
Acceleration
1. Make sure the transmission is in the "P" or "N" position and
the parking brake is securely
engaged.
2. Turn the engine control switch to start the engine, and run it to
warm up.
3. Check that the engine is running at a speed within the
standard idle speed range.
During regeneration of the
diesel particulate filter (DPF),
the engine idle speed may
increase.
4. Drive the vehicle, making sure the accelerator pedal does not
stick when gradually
accelerating, the engine speed
rises smoothly and it does not
knock.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 331
Recommended Daily
(Pre-operation) Inspections
These checks are in addition to, not
instead of, any legally required daily
inspections. See related topics
under "Maintenance Schedule",
especially if problems are found.
For safe and comfortable driving,
keep record of the distances driven
and the condition of the vehicle
during operation. Perform
inspections at appropriate intervals,
and perform maintenance in
accordance with the findings of the
inspections. If an inspection reveals
an abnormality or there was an
abnormality the previous time the
vehicle was driven, have the vehicle
repaired by the nearest dealer
before it is driven again.1. Components that showed abnormalities during the
previous operation
.Check components that
showed abnormalities
during the previous
operation 2. Checks performed at the
engine
.Fan belt looseness and
damage
. Engine oil level
. Engine coolant level
. Power steering fluid level
3. Checks performed from the driver's seat
.Brake fluid level
. Brake pedal free play
. Operation of meters,
gauges and warning/
indicator lights
. Engine startability,
abnormal noise and color of
exhaust gases
. Parking brake lever stroke
. Windshield washer fluid
spray condition and
windshield wiper
effectiveness
. Windshield washer fluid
level .
Steering wheel position and
free play
. Operation of horn and turn
signal lights
. Door lock operation
4. Checks performed during a walk around the vehicle
.Illumination, flashing,
contamination, damage and
obstruction of lights
. Contamination, damage ad
obstruction of windows,
mirrors and reflectors
. Leaf spring damage
. Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Water separator
5. Checking wheels and tires .Air pressure
. Cracks and other damage
. Abnormal wear
. Tread depth

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
332 Service and Maintenance
.Mounting condition of all
wheel nuts
6. Checks performed after the engine startup
.Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Inspect the exhaust system,
checking that the tailpipe is
clear
7. Checks performed while driving the vehicle
.Brake effectiveness
. Engine abnormal noises
Keep the Floor Around the Driver
Seat Clean and Tidy
{Warning
It is extremely dangerous to have
empty cans, empty bottles,
or other items rolling around on
the floor because they could get
trapped under the brake pedal
and prevent brake application. (Continued)
Warning (Continued)
For proper pedal operation, it is
also essential to lay floor mats
properly. Incorrectly installed floor
mats would hinder free movement
of the pedals.
Do not use the dashboard pocket
or the top of the dashboard as a
place to put items that could roll,
which could interfere with your
driving. You and others could be
seriously injured.
Choose Your Footwear Suitable
for Driving
{Warning
Choose footwear that ensures
proper operation of pedals when
driving the vehicle. Use of
footwear unsuitable for driving
may cause an accident. The
driver could be seriously injured
when not wearing the proper
footwear.
Electrical System
Following the after-delivery service,
it is the owner's responsibility to
check all wiring periodically for
cracked, chafed or oil-soaked
insulation and maintain it in a clean
and tight condition to ensure
satisfactory operation of the
electrical system.
Headlights and Turn Signal
Lights
Turn the engine control switch to the
"ON" position, and then check the
way in which the headlights, turn
signal lights, and other exterior
lights come on and flash. In
addition, press the brake pedal to
confirm whether the stop lights
come on, and shift the transmission
to "R" position to confirm whether
the back up lights come on. Also
examine the lights for discoloration,
damage, and looseness.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
352 Technical Data
Limited slip differential
lubricant additive4500HD/4500XD:
0.5 L (1.06 pt)*5
5500HD/5500XD:0.6 L (1.27 pt)*5
Fuel
Fuel tank capacity
*6113 L (30.0 gal)
125 L (33.0 gal)
Diesel Exhaust Fluid (DEF)
DEF tank capacity 16.0 L (4.23 gal) Steering
Steering wheel free play 10–50 mm (0.39–1.97 in)
Power steering fluid capacity 1.5 L (1.6 qt) Wheel
Wheel alignment
Toe-in –2 to 2 mm (–0.08 to 0.08 in)
Camber 0°15’
Caster LH 2°50’, RH 3°40’
King pin 12°
Wheel hub bearing grease capacity 0.11 kg (0.24 lb)
Wheel stud nut torque : Front and rear 500 Y(50 kgf m/362 lb ft)

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
368 Index
Fluid (cont'd)Power Steering . . . . . . . . . . . . . . . 252
Washer . . . . . . . . . . . . . . . . . . . . . . . 252
Frequency Statement
Radio . . . . . . . . . . . . . . . . . . . . . . . . . 362
Front Seat Position Seats Adjustment . . . . . . . . . . . . . . . . . . . . . 26
Fuel Biodiesel . . . . . . . . . . . . . . . . . . . . . 219
Cold Weather Operation . . . . . . 221
Diesel Engines . . . . . . . . . . . . . . . 218
Economy, Driving for Better . . . 129
Filling the Tank . . . . . . . . . . . . . . . 225
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Running out of Fuel . . . . . . . . . . . 224
Water in Fuel . . . . . . . . . . . . . . . . . 221
Fuel for Diesel Engines . . . . . . . . . 218
G
Gauges
Diesel Exhaust Fluid (DEF) . . . . . 60
Engine Coolant Temperature . . . 60
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Odometer . . . . . . . . . . . . . . . . . . . . . . . 58
Speedometer . . . . . . . . . . . . . . . . . . . 58
Tachometer . . . . . . . . . . . . . . . . . . . . . 59
Trip Odometer . . . . . . . . . . . . . . . . . . 58 Gauges (cont'd)
Warning Lights and
Indicators . . . . . . . . . . . . . . . . . . . . . 56
General Information
Vehicle Care . . . . . . . . . . . . . . . . . . 230
Getting In and Out of the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 17
Glove Box . . . . . . . . . . . . . . . . . . . . . . . 43
GM Mobility Reimbursement Program . . . . . . . . . . . . . . . . . . . . . . . 358
H
Hazard Warning Flashers . . . . . . . . 82
HeadlampsAiming . . . . . . . . . . . . . . . . . . . . . . . . 267
Bulb Replacement . . . . . . . 267, 270
Daytime Running Lamps(DRL) Indicator Light . . . . . . . . . . 69
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 81
High-Beam On Light . . . . . . . . . . . . 69
High/Low Beam Changer . . . . . . . 81
Heated Mirrors . . . . . . . . . . . . . . . . . . . 22
Heater Engine . . . . . . . . . . . . . . . . . . . . . . . . 163
Heating . . . . . . . . . . . . . . . . . . . . . . . . . 121
High Idle System . . . . . . . . . . . . . . . 165
High-Beam On Light . . . . . . . . . . . . . 69
Hill and Mountain Roads . . . . . . . . 141 Hooks
Shopping Bag . . . . . . . . . . . . . . . . . . 45
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
I
Idle Shutdown . . . . . . . . . . . . . . . . . . 164
Idle Shutdown Light . . . . . . . . . . . . . 68
Ignition Positions . . . . . . . . . . . . . . . 157
Information Publication Ordering . . . . . . . . . . 362
Information on Loading the
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 46
Instrument Cluster . . . . . . . . . . . . . . . 57
Instrument Panel Storage Area . . . . . . . . . . . . . . . . . . . 43
Instrument Panel
Overview . . . . . . . . . . . . . . . . . 8, 10, 11
Introduction . . . . . . . . . . . . . . . . . . . . . . . 2
J
Jump Starting - North America . . . . . . . . . . . . . . . . . . . . . . . 301
K
Keyless EntryRemote (RKE) System . . . . . . . . . 14
Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
370 Index
P
ParkingBrake . . . . . . . . . . . . . . . . . . . . . . . . . .211
Over Things That Burn . . . . . . . 167
Passenger Compartment Air
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Perchlorate Materials Requirements, California . . . . . . 230
Phone
Bluetooth . . . . . . . . . . . . . . . . . . . . . . 111
Port USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Power
Door Locks . . . . . . . . . . . . . . . . . . . . . 21
Outlets . . . . . . . . . . . . . . . . . . . . . . . . . 55
Reduced Engine Light . . . . . . . . . . 69
Steering Fluid . . . . . . . . . . . . . . . . . 252
Windows . . . . . . . . . . . . . . . . . . . . . . . 23
Power Take-Off (PTO) . . . . . . . . . . 227
Pregnancy, Using Seat Belts . . . . 35
Privacy Vehicle Data Recording . . . . . . . 363
Proposition
65 Warning,
California . . . . . . . . . . . .230, 259, 301, Back CoverPublication Ordering
Information . . . . . . . . . . . . . . . . . . . . 362
R
Radio Frequency Statement . . . . 362
Radio Reception . . . . . . . . . . . . . . . . . 89
Radios
AM-FM Radio . . . . . . . . . . . . . . . . . . . 85
Rear Axle . . . . . . . . . . . . . . . . . . 261, 262
Rear Seats . . . . . . . . . . . . . . . . . . . . . . 30
Rear Storage . . . . . . . . . . . . . . . . . . . . 45
Recommended Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 339
Reduced Engine Power Light . . . . 69
Reimbursement Program, GM Mobility . . . . . . . . . . . . . . . . . . . 358
Remote Keyless Entry (RKE)
System . . . . . . . . . . . . . . . . . . . . . . . . . 14
Replacement Parts Maintenance . . . . . . . . . . . . . . . . . . 341
Reporting Safety Defects
General Motors . . . . . . . . . . . . . . . 363
U.S. Government . . . . . . . . . . . . . 363
Roads Driving, Wet . . . . . . . . . . . . . . . . . . 140
Roadside Assistance
Program . . . . . . . . . . . . . . . . . . . . . . . 358
Roofmarker Lamps . . . . . . . . . . . . . 274 Rotation, Tires . . . . . . . . . . . . . . . . . . 297
Routing, Engine Drive Belt . . . . . . 355
Running out of Fuel . . . . . . . . . . . . . 224
Running the Vehicle While
Parked . . . . . . . . . . . . . . . . . . . . . . . . 170
S
Safety Defects ReportingGeneral Motors . . . . . . . . . . . . . . . 363
U.S. Government . . . . . . . . . . . . . 363
Safety System Check . . . . . . . . . . . . 37
Scheduling Appointments . . . . . . . 359
Seat Belts . . . . . . . . . . . . . . . . . . . . . . . 31 Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Extender . . . . . . . . . . . . . . . . . . . . . . . . 37
Lap Belt . . . . . . . . . . . . . . . . . . . . . . . . 36
Reminders . . . . . . . . . . . . . . . . . . . . . . 60
Three-Point . . . . . . . . . . . . . . . . . . . . . 33
Use During Pregnancy . . . . . . . . . . 35
Seats Position, Front . . . . . . . . . . . . . . . . . . 26
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Security Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 21
Selector Lever . . . . . . . . . . . . . . . . . . 205
Service . . . . . . . . . . . . . . . . . . . . . . . . . 126 Accessories andModifications . . . . . . . . . . . . . . . . 230

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Index 371
Service (cont'd)Climate Control System . . . . . . . 121
Doing Your Own Work . . . . . . . . 231
Scheduling Appointments . . . . . 359
Transmission Warning Light . . . . 65
Vehicle Soon Light . . . . . . . . . . . . . . 62
Shift Lock Control Function Check, Automatic
Transmission . . . . . . . . . . . . . . . . . . 264
Shopping Bag Hooks . . . . . . . . . . . . 45
Sidemarker Lamps . . . . . . . . . . . . . 274
Signals, Turn and Lane-Change . . . . . . . . . . . . . . . . . . 82
Specifications and
Capacities . . . . . . . . . . . . . . . . . . . . . 349
Speedometer . . . . . . . . . . . . . . . . . . . . 58
Starting and Stopping the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 159
Steering . . . . . . . . . . . . . . . . . . . . . . . . 140 Fluid, Power . . . . . . . . . . . . . . . . . . 252
Wheel Adjustment . . . . . . . . . . . . . . 53
Stoplamps and Back-up Lamps Bulb Replacement . . . . . . . . . . . . 276
Storage Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Storage Areas Glove Box . . . . . . . . . . . . . . . . . . . . . . 43 Storage Areas (cont'd)
Information on Loading the
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 46
Instrument Panel . . . . . . . . . . . . . . . 43
Storage Compartments . . . . . . . . . . 42
Stuck Vehicle . . . . . . . . . . . . . . . . . . . 144
Sun Visors . . . . . . . . . . . . . . . . . . . . . . . 25
System Noise Control . . . . . . . . . . . . . . . . . 262
T
Tachometer . . . . . . . . . . . . . . . . . . . . . . 59
TaillampsBulb Replacement . . . . . . . . . . . . 276
Temperature, Operating . . . . . . . . 162
Text Telephone (TTY) Users . . . . 357
Three-Point Seat Belt . . . . . . . . . . . . 33
Tires If a Tire Goes Flat . . . . . . . . . . . . 300
Pressure . . . . . . . . . . . . . . . . . . . . . . 297
Rotation . . . . . . . . . . . . . . . . . . . . . . 297
Tires and Wheels . . . . . . . . . . . . . . . 285
Towing Vehicle . . . . . . . . . . . . . . . . . . . . . . . 305
Trademarks and License Agreements . . . . . . . . . . . . . . . . . . . 119
Transmission Automatic . . . . . . . . . . . . . . . . . . . . . 196 Transmission (cont'd)
Fluid, Automatic . . . . . . . . . . . . . . 241
Overdrive Off, Automatic . . . . . . 206
Service Warning Light . . . . . . . . . . 65
Trip Odometer . . . . . . . . . . . . . . . . . . . 58
Turn and Lane-Change Signals . . . . . . . . . . . . . . . . . . . . . . . . . 82
Turn Signal Bulb Replacement . . . . . . . . . . . . 276
U
USB Port . . . . . . . . . . . . . . . . . . . . . . . . 98
Using This Manual . . . . . . . . . . . . . . . . 3
V
Vehicle
Control . . . . . . . . . . . . . . . . . . . . . . . 130
Getting In and Out . . . . . . . . . . . . . . 17
Identification Number (VIN) . . . 343
Messages . . . . . . . . . . . . . . . . . . . . . . 74
Security . . . . . . . . . . . . . . . . . . . . . . . . 21
Service Soon Light . . . . . . . . . . . . . 62
Starting and Stopping . . . . . . . . . 159
Towing . . . . . . . . . . . . . . . . . . . . . . . . 305
Vehicle Care Tire Pressure . . . . . . . . . . . . . . . . . 297
Vehicle Data Recording and Privacy . . . . . . . . . . . . . . . . . . . . . . . . 363