wheel torque CHEVROLET LOW CAB FORWARD 2020 Owner's Manual

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Driving and Operating 153
SymptomCauseCorrective Action Reference
Excessive play in the steering wheel Wheel studs and nuts
loose
Tighten to the specified
torqueSee
Wheels and
Tires 0285
Unbalanced inflation
pressure in the tires Adjust to proper inflation
pressureSee
Wheels and
Tires 0285
Unbalanced tires
4-
Excessive steering
wheel free play
4-
Poor steering wheel return Poor lubrication in the
steering mechanisms
Lubricate the
mechanism
-
Poor wheel alignment
4-

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 295
Danger (Continued)
.Note that taking off and
mounting tires on wheels
requires proper tools, safety
equipment and special
training. A person can be
severely injured or killed
and damage can result from
using the wrong service
methods. Truck tires and
wheels should be serviced
only by trained people using
the proper equipment.
. Never add air to your tires
unless an accurate pressure
gauge is also used. When
putting air in a tire on the
vehicle, stand to the side
and use a clip-on chuck and
hose extension. In choosing
the right tire pressure, be
careful not to exceed the
maximum pressure
capability shown on the tire;
see the tire pressure charts
in this manual.
(Continued)
Danger (Continued)
.Tire mounting or repair can
result in serious personal
injury or death, if not
performed correctly. This
section has detailed
instructions for proper wheel
and tire replacement, so be
sure to read and follow
them. Truck fleet owners
and operators: You can get
written instructions on truck
tire demounting, repair and
mounting from Rubber
Manufacturers Association
(RMA), 1400 K Street N.W.,
Washington, D.C. 20005,
and also from many tire
stores. Wheel Nut Torque{Warning
Never use oil or grease on studs
or nuts. Use the torque specified
for the type of wheels on the
vehicle. Snug all wheel nuts and
then tighten to the specified
torque in the numerical sequence
shown. Improperly tightened
wheel nuts could eventually allow
the wheel to come off while the
vehicle is moving, possibly
causing loss of control and
personal injury and property
damage.
When the vehicle, wheel or
fasteners are new, have a
technician tighten wheel stud nuts
and rim clamp nuts with a torque
wrench at 1 040 km (650 mi). This is
necessary because the clamping
system used on the wheels must
seat before the fastener will hold a
uniform clamp load and remain fully
tightened. Also have a technician

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
296 Vehicle Care
tighten wheel stud nuts and rim
clamp nuts with a torque wrench
after installing any wheel.
In addition, nut tightness on all
wheels should be set with a torque
wrench every 10 400 km (6,500 mi).Tightening torque
500 N·m (362 lb·ft)
Wheel Tightening Sequence
Some studs and nuts have left-hand
threads. Those studs are marked on
their ends with the letter "L".
Install valve stems of dual wheels
180 degrees opposite each other. 1. Finger-tighten the nuts.
2. Tighten all nuts to specified torque in order as shown.
Never use oil or grease on the
studs or nuts.
3. If a wheel stud and nut has been replaced, stake the stud
and nut.
{Warning
To help reduce the risk of losing
vehicle control and personal
injury or death, if any stud has
been damaged as a result of a
loose running wheel, all studs for
(Continued)
Warning (Continued)
that wheel should be replaced.
A loose running wheel may cause
only one stud to break but
damage to other studs may not
be noticeable. If stud holes in a
wheel have become elongated or
distorted, replace the wheel.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
298 Vehicle Care
The difference in diameter of the
tires for a dual-tire wheel should be
within the limit specified in the table
below. If the limit is exceeded, the
tires wear more rapidly than they
should.
{Warning
If tires of different sizes, load
ranges, constructions, or tread
designs are used between the
front and rear axles, do not
exchange tires between the front
and rear axles; otherwise, the(Continued)
Warning (Continued)
tires may get loaded beyond their
limits. This will also affect vehicle
handling, brake performance, and
ride comfort. This is highly
dangerous because the tires and
disc wheels could break down
under an excessive load. You and
others could be seriously injured.
Permissible diameter difference
Radial tire Within 8 mm (0.31 in)
The tightening torque of the wheel
nuts may decrease after a tire
change due to their initial
settlement. Upon driving 50 to
100 km (31 to 62 mi) after a tire
change, retighten the wheel nuts to
the specified torques according to
the instructions in "Retightening
Wheel Nuts" following.
See Maintenance Schedule 0317.
Retightening Wheel Nuts
Check the wheel nuts to make sure
they are tightened to the specific
torque by using a torque wrench.
Use the following methods to check
loose wheel nuts. The tightening
torque of the wheel nuts may
decrease after a tire change or
rotation due to their initial
settlement. After driving 1 040 km
(650 mi) and after 10 400 km
(6,500 mi), be sure to retighten the
wheel nuts to the specified torque.
Repeat whenever a wheel, wheel
bolt, or wheel nut is removed.
Tightening torque
500 N·m (362 lb·ft)

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 299
Single Tire
1. Left side tire
2. Right side tire
Turn the wheel nuts in the tightening
direction to the specified torque.
Retightening of Nuts on Left
Rear Dual-Tire Wheel
Dual Tire
1. Inner Nut
2. Outer Nut
1. Loosen the outer wheel nuts onthe wheel studs.
2. Tighten the inner wheel nuts ofthe same wheel to the
specified torque.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
300 Vehicle Care
3. Next, tighten the outer wheelnuts to the specified torque.
{Warning
If you find any abnormal
conditions with the wheel nuts
such as frequent loosening of
retightened nuts, have your
vehicle checked or serviced at the
nearest dealer as soon as
possible.
Fully engage the wheel wrench on a
wheel nut in order to tighten the nut
to the specified torque. However, do
not use a pipe as a handle
extension or your foot to apply force
on the wrench. This would tighten
the nut more than required and
might damage components.
Both under-tightening and
over-tightening of wheel nuts may
cause broken wheel studs or
cracked disc wheels and could lead
to wheel detachment. Adhere to the
specified tightening torques. When replacing a tire with a new
one, use only a tire of the same
type and size as the replaced tire;
otherwise, driving safety could be
affected. Avoid mixed use of
different types or different size tires
at all costs.
If a Tire Goes Flat
When the tire goes flat while driving,
ease off the accelerator pedal, avoid
hard braking, hold on to the steering
wheel firmly, and stop the vehicle.
The tire should be changed in a
safe, open location to prevent
obstructing other vehicles or
pedestrians.
{Warning
If you continue to drive on a flat
tire, undue force will be applied to
the wheel studs, possibly causing
the studs to break and the wheel
to come off. You and others could
be seriously injured.
See “Tire Replacement
Recommendations” underWheels
and Tires 0285.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 323
No. Service Interval16 000 km/10,000 mi
24 000 km/15,000 mi
32 000 km/20,000 mi
48 000 km/30,000 mi
64 000 km/40,000 mi
72 000 km/45,000 mi
80 000 km/50,000 mi
96 000 km/60,000 mi
112 000 km/70,000 mi
120 000 km/75,000 mi
128 000 km/80,000 mi
144 000 km/90,000 mi
160 000 km/100,000 mi
168 000 km/105,000 mi
176 000 km/110,000 mi
Service intervals
months or
kilometers
(miles)
whichever
occurs first (1)
26 Differential gear oil I - I R I - I R I - I R I - I or every
24 months
27 Power steering fluid - - - R - - - R - - - R - - - or every
24 months
28 Power steering oil hoses - - - - - - R - - - - - R - - or every
24 months
29 Steering wheel free
play (4) Every 10 400 km (6,500 miles): I
30 Steering gear box torque - - T - T - - T - - T - T - - or every
12 months
31 Drive shaft flange torque T - T T T - T T T - T T T - T or every
12 months
32 Drive shaft lubrication L - L L L - L L L - L L L - L or every
12 months
33 Leaf spring U-bolt
torque (4) T - T T T - T T T - T T T - T

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
324 Service and Maintenance
No. Service Interval16 000 km/10,000 mi
24 000 km/15,000 mi
32 000 km/20,000 mi
48 000 km/30,000 mi
64 000 km/40,000 mi
72 000 km/45,000 mi
80 000 km/50,000 mi
96 000 km/60,000 mi
112 000 km/70,000 mi
120 000 km/75,000 mi
128 000 km/80,000 mi
144 000 km/90,000 mi
160 000 km/100,000 mi
168 000 km/105,000 mi
176 000 km/110,000 mi
Service intervals
months or
kilometers
(miles)
whichever
occurs first (1)
34 Wheel nut torque (4) Every 10 400 km (6,500 miles)
35 King pin L - L L L - L L L - L L L - L or every
12 months
36 Wheel hub bearing grease
- Front (5) - - - R - - - R - - - R - - - or every
24 months
37 Air conditioner blower
filter Cleaned once a month
38 Exhaust injector Cleaned every 176,000 km (110,000 miles)
39 DEF supply pump filter
element Every 192 000 km (120,000 miles): R or every
24 months
40 Starter When the starter indicator light (amber) comes on: R
41 Windshield wiper blades Replace every 12 months
Remarks
(1) In case this column is blank,
follow kilometers (miles). (2)
Use of oils other than CK-4 may
require shorter maintenance
intervals and may cause
nonconformity to regulations. (CJ-4 can be used while it is available.)
Use of oils with other viscosity than
*W-40 may also require shorter

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
328 Service and Maintenance
21. Brake Fluid :Check the fluid in
the brake fluid reservoir every
16 000 km (10,000 miles). Replace
the fluid every 48 000 km
(30,000 miles).
22. Hydraulic Brake Booster Fluid
(5500HD, 5500XD models) :
Replace Dexron VI ATF fluid every
24 months or 30,000 miles
(48,000 km), whichever occurs first.
23. Brake Line and Hoses : Check
lines and hoses for proper hook-up,
binding, leaks, cracks, chafing, etc.
every 32 000 km (20,000 miles).
Any questionable parts should be
replaced or repaired at once. When
rubbing or wear is noted on lines or
hoses, the cause must be corrected
at once.
24. Parking Brake Cable : Check
the parking brake cable every
16 000 km (10,000 miles) or
12 months whichever occurs first.
25. Automatic Transmission
Fluid : Check the automatic
transmission fluid level at each engine oil change and replace fluid
every 48 000 km (30,000 miles). Do
not overfill.
26. Differential Gear Oil :
Replace
lubricant every 48 000 km
(30,000 miles). Check lubricant level
every 16,000 km (10,000 miles) or
every 12 months, and add lubricant
to within 0 to 10 mm (0 to 0.4 inch)
of the bottom edge of the filler hole
if necessary.
27. Power Steering Fluid :
Replace power steering fluid every
24 months or 48 000 km
(30,000 miles), whichever occurs
first.
28. Power Steering Oil Hoses :
Replace power steering oil hoses
every 24 months or 80 000 km
(50,000 miles), whichever occurs
first.
29. Steering Wheel Free Play :
Check steering wheel free play after
the first 1 040 km (650 miles) and
then every 10 400 km (6,500 miles).
Steering wheel free play
10-50 mm (0.39-1.97 in) 30. Steering Gear Box Torque :
Retighten the attaching bolts of the
steering gear box to the specified
torque every 12 months or every
32 000 km (20,000 miles) whichever
occurs first.
Steering gear box tightening torque
103 Y(76 lb·ft)
31. Driveshaft Flange Torque :
Check the fixing bolts of driveshaft
flange for looseness or damage
after the first 16 000 km
(10,000 miles). Driveshaft flange tightening torque
103Y(76 lb·ft)
32. Driveshaft Lubrication :
Lubricate the grease fitting on the
center bearing, as well as each
universal joint and spline coupling
every 12 months or 16 000 km
(10,000 miles) whichever occurs
first.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 329
33. Leaf Spring U-bolt Torque :
Tighten the U-Bolt nuts to the
specified torque after the first
1 040 km (650 miles), thereafter
every 16 000 km (10,000 miles).Model Leaf spring U-bolt nut tightening torque
Front Rear
4500HD 127 Y
(94 lb·ft) 177
Y
(131 lb·ft)
4500XD 196 Y
(145lb·ft) 177
Y
(131 lb·ft)
5500HD, 5500XD 196
Y
(145lb·ft) 284
Y
(209 lb·ft)
34. Wheel Nut Torque : Check tires
for excessive or abnormal wear,
or damage. Also check tire inflation
pressures and adjust.
Be sure wheels are not bent or
cracked and that wheel nuts have
been tightened to the specified
torque after the first 1,040 km
(650 miles) and then every
10 400 km (6,500 miles). Note that
there are left and right hand
threads. Wheel nut tightening torque
500Y(362 lb·ft)
35. King Pin : Lubricate the grease
fitting on the king pins every
12 months or 16 000 km
(10,000 miles) whichever occurs
first.
36. Wheel Hub Bearing Grease :
Clean and repack front wheel
bearings every 24 months or
48 000 km (30,000 miles) whichever
occurs first.
37. Air Conditioner Blower
Filter : The air conditioner blower
filter should be removed and
cleaned once a month.
38. Exhaust Injector : Clean the
exhaust injector every 176,000 km
(110,000 miles).
39. DEF Supply Pump Filter
Element : Replace the DEF supply
pump filter element every
192 000 km (120,000 miles) or
24 months whichever occurs first. 40. Starter :
The color displayed by
the starter indicator light will change
from green to amber when the
number of times remaining is 0 or
below and the screen is selected.
When the indicator light (amber)
comes on, have the vehicle
inspected/serviced at the nearest
dealer.
41. Wiper Blades : Inspect wiper
blades for wear, cracking,
or contamination. Clean the
windshield and wiper blades,
if contaminated, replace wiper
blades that are worn or damaged,
or at least once a year. See Wiper
Blade Replacement 0265.