cooling CHEVROLET LOW CAB FORWARD 2020 Owner's Manual

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
4 Introduction
No. Description1 Cab tilt instruction
2 Automatic transmission fluid
level
3 VIN, weight rating, and
Greenhouse Gas (GHG)
emissions
4 NO STEP instruction
5 Certified clean idle label
6 Towing
7 Vehicle noise emission
control information
8 ID plate
9 Engine cooling
10 Fan blade Crew cab model

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Introduction 5
No. Description1 Vehicle noise emission
control information
2 VIN, weight rating, and
Greenhouse Gas (GHG)
emissions
3 NO STEP instruction
4 Engine oil level
5 Engine oil level notice
6 Certified clean idle label
7 Towing
8 Engine cooling
9 Fan blade
10 Automatic transmission fluid
level
11 ID plate
12 Power steering fluid
13 Power steering fluid
14 Engine coolant level
15 Starting aids All models

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Instruments and Controls 75
Low Coolant Warning Light
LOW COOLANT
If this message and light come on,
the system is low on engine coolant
and the engine may overheat.
A warning tone also sounds. If this
light comes on while driving, stop
the vehicle immediately and check
the cooling system for leaks. See
Engine Coolant0243 and have the
vehicle serviced by your dealer. This
light will also activate the engine
alarm and automatic shutdown
system. See Engine Alarm and
Automatic Shutdown 0164 and
Engine Shutdown Warning Light
0 68.
Water Separator (Fuel Filter)
Warning Light
WATER SEPARATOR
This message displays and a
warning light appears when the
level in the water separator on the
fuel line is beyond the specified
level. Drain water following the
instructions in the Water in Fuel section and make sure the warning
light goes out. See
Water in Fuel
0 221.
If you continue driving with the
message displayed, the fuel
injection system may fail. See Water
in Fuel 0221.
Air Cleaner Light
CHECK AIR FILTER
This message displays and a
warning light appears when the next
air cleaner element service interval
is near or has already been
reached.
Replace the air cleaner element.
See Engine Air Cleaner/Filter 0243.
Low Fuel Warning Light
LOW FUEL
This message displays and a
warning light appears when the fuel
level in the tank becomes too low
while the engine is running. Add fuel
at the earliest possible time. If the
vehicle runs out of fuel, air bleeding
procedure must be performed. See
Fuel for Diesel Engines 0218,
Fuel Gauge 059, and Running Out
of Fuel 0224.
Regeneration Required
Warning Light
REGEN. REQUIRED
This light (amber) comes on when
Running regeneration or Switch
regeneration is required. When this
light comes on, perform DPF
regeneration soon. If the engine
continues to run without performing
DPF regeneration, this light will
change color from amber to red.
If this light turns red, perform DPF
regeneration immediately. If you do
not perform DPF regeneration, the
check engine malfunction indicator
light and reduced engine power
indicator light will come on,
imposing performance restriction on
the vehicle. If this happens, the
vehicle must be serviced at your
dealer. See Diesel Particulate Filter
0 171.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Climate Controls 121
Climate Controls
Climate Control Systems
Climate Control Systems . . . . . 121
Air Vents
Air Vents . . . . . . . . . . . . . . . . . . . . . 124
Maintenance
Passenger Compartment AirFilter . . . . . . . . . . . . . . . . . . . . . . . . 125
Service . . . . . . . . . . . . . . . . . . . . . . . 126
Climate Control
Systems
The heating, cooling, and ventilation
for the vehicle can be controlled
with this system.
Climate Control System w/Air
Conditioning shown, Heater Only similar
1. Outlet Selector Knob
2. Air Selector Lever
3. Temperature Control Knob
4. Air Conditioning (A/C) Switch, if equipped
5. Fan Speed Control Knob Outlet Selector Knob :
The Air
Selector Knob regulates air flow
from the upper, floor and defroster
outlets.
H: Air flows through the upper
outlets.
): Air flows through the upper and
floor outlets.
6: Air is flows through the floor
outlets.
-: Air flows through the floor
outlets, with some air coming from
the door window and windshield
outlets.
1: Air flows through the door
window and windshield outlets.
Air Selector Lever : The intake of
outside air and the circulation of
inside air is controlled by sliding this
lever right or left.
P: Use this position to ventilate
the interior of the cab. This position
should be normally selected.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Climate Controls 123
Maximum Heating :Turn the outlet
selector knob to the
6position, set
the air selector lever to the
O
position, and turn the temperature
control knob fully towards the high
temperature direction.
Set the fan speed control knob to
the maximum speed position.
Bi-Level Heating : Set the outlet
selector knob to the
)position. Set
the air selector lever to the
P
position. Set the temperature control
knob to the middle position.
Adjust the fan speed control knob
as desired. The air from the floor
outlets is warmer than the air from
the upper outlets in this position.
However, when the temperature
control knob is moved to either the
full hot or the full cold position, the
air from the floor outlets and the air
from the upper outlets will be the
same temperature. This position can
give cool upper level air and warm
floor level air when the temperature
control is adjusted in between cold and hot. This is useful in cool
weather with bright sunlight
conditions.
Defogging and Defrosting the
Windshield
Defogging :
Set the outlet selector
knob to the
1position. Set the air
selector lever to the
Pposition.
Turn the temperature control knob
to a high-temperature position
according to your preference. For
defogging in the summer months,
set the temperature control knob to
any desired position.
Set the fan speed control knob to
any speed position, except the off
position. The A/C compressor
automatically operates when the
1
position is selected. Defogging is
performed very effectively with the
dehumidifying effect.
Defrosting : Set the outlet selector
knob to the
1position. Set the air
selector lever to the
Oposition. Turn the temperature control knob
fully towards the high-temperature
direction. Set the fan speed control
knob to the maximum speed
position.
After defrosting, be certain to return
the air selector lever to the
P
position. Failure to do so will cause
the windshield to fog up, impeding
forward visibility.
Cooling
Normal/Moderate Cooling :
This
setting is suitable for extended
periods of cooling or moderate
cooling. Press the A/C switch to the
on position.
Set the outlet selector knob to the
Hposition for normal cooling or set
it to the
)position for moderate
cooling. Adjust the temperature
control knob to the desired position.
Adjust the fan speed control knob
as desired

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
124 Climate Controls
Maximum Cooling :Set the outlet
selector knob to the
Hposition.
Press the A/C switch to the on
position. Move the air selector lever
to the
Oposition
Turn the temperature control knob
fully towards the low-temperature
direction. Set the fan speed control
knob to the maximum speed
position.
After prolonged parking in direct
sunlight, open the windows or doors
to ventilate the interior of the cab
and release the heat.
During cooling operation, mist may
come out of the air outlets. This
results from quick cooling of humid
air, and does not indicate any
problem.
After maximum cooling, be certain
to return the air selector lever to
the
Pposition. Failure to do so will
cause the windshield to fog up,
impeding forward visibility.
Air Vents
1. Driver Side Outlets. Airflow direction is adjustable.
2. Windshield Outlets. Air is delivered towards the
windshield.
3. Passenger Side Outlets. Airflow direction is
adjustable. 4. Door Windows Outlet. Air is
delivered towards the door
windows
5. Foot Outlets. Air is delivered towards the feet.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
126 Climate Controls
Ensure that the filter is returned
securely to its original position.
Failure to observe this precaution
can lead to rattling during travel.
The vehicle must not be used with
the filter removed or incorrectly
installed. Failure to observe this
precaution can lead to air
conditioning system damage as a
result of dust, dirt and the like
entering the system.
Removing the Outside Air Filter1. Remove the filter from underthe instrument panel on the
passenger side. While pressing
in the filter lock, on both sides,
pull out the filter.
2. Use a vacuum cleaner or the like to clean dust and dirt from
its surface.
In order to avoid filter damage, hard
brushes should not be used for filter
cleaning.
Installing the Outside Air Filter
Install the filter in the reverse order
to removal.
Ensure that the filter is returned
securely to its original position.
Failure to observe this precaution
can lead to rattling during travel.
The vehicle must not be used with
the filter removed or incorrectly
installed. Failure to observe this
precaution can lead to air
conditioning system damage as a
result of dust, dirt, water, snow, and
the like entering the system.Service
The air conditioning system will not
be able to cool the cab interior
effectively if the refrigerant level is
low. Accordingly, the refrigerant
level must be topped up whenever
necessary.
Please contact your dealer
whenever refrigerant must be
added.
Operation Tips
Operating the air conditioning while
the refrigerant level is too low leads
not only to poor cooling
performance but also to air
conditioning system damage.
This vehicle uses the new
refrigerant HFC134a (R134a) in the
air conditioning system. No other
type of refrigerant can be used. In
order to protect the environment,
care must be taken to ensure that
refrigerant gas is never released
into open air. When refrigerant must
be replaced, therefore, please

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Driving and Operating 129
Driving Information
Driver Behavior
Napping in the Vehicle
{Warning
Before taking a nap in the vehicle,
be sure to shut off the engine and
place the ignition in the LOCK
position. Otherwise, any
unintended contact with the
accelerator pedal while you are
asleep could cause the vehicle to
move, resulting in an accident.. If you leave the engine
running and unintentionally
keep the accelerator pedal
pressed while asleep, the
engine and exhaust pipe
could become abnormally
hot, resulting in a fire.
. If you leave the engine
running while taking a nap
with the vehicle parked in a
place where exhaust gases
(Continued)
Warning (Continued)
could get into the cab (for
example, a place that is
poorly ventilated), you could
suffer carbon monoxide
poisoning.
. You and others could be
seriously injured.
Do Not Spill Liquids on the
Instrument Panel
Caution
Do not spill liquids on the
instrumental panel. Doing so may
damage electrical components
inside the instrument panel.
Driving for Better Fuel
Economy
Economical Driving
How you drive, where you drive and
when you drive all affect fuel
economy. For diesel vehicles, driving too fast,
driving so slowly that the engine
knocks, driving with the exhaust
brake switched on all the time, and
frequently using the exhaust brake
to adjust your speed can lead to
poor fuel economy.
Drive at a constant speed as much
as possible. When accelerating,
increase your speed gently and
slowly, and up-shift early.
Maintain a constant cruising speed,
as traffic allows, and avoid sudden
stops.
Frequent short trips, excessive
idling and use of the air conditioner
in cool weather when "Vent" would
provide adequate comfort, can all
lead to decreased fuel economy.
Warming up the engine for longer
than necessary, driving with the
vehicle overloaded and revving the
engine are a waste of fuel.
Overcooling of the engine not only
accelerates wear of the vital engine
parts but also hurts fuel economy.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
130 Driving and Operating
The careful attention you give your
vehicle, as far as maintenance is
concerned, will also help fuel
economy.
Protection of Engine against
Overcooling
Overcooling of the engine not only
accelerates wear of the vital engine
parts but also hurts fuel economy.
Distracted Driving
Do Not Use a Mobile Phone
While Driving
{Warning
Drivers should never use mobile
telephones or car phones in any
mode other than Hands Free
while driving. Doing so is
dangerous. Using a mobile
telephone while driving could
result in a crash because you
would not be paying full attention
to your surroundings. If you are(Continued)
Warning (Continued)
driving and you wish to use a
mobile telephone, first stop the
vehicle in a safe place.
You and others could be seriously
injured.
Control of a Vehicle
Warnings for Driving
{Warning
Concentrate on driving safely,
obeying all legally designated
speed limits, road signs and
traffic signals.
If you notice any abnormal noise,
abnormal smell or abnormal
vibration from any part of the
vehicle, immediately stop the
vehicle in a safe place and
perform checks.
(Continued)
Warning (Continued)
If a warning light comes on or a
buzzer sounds while you are
driving, immediately stop the
vehicle in a safe place and
perform checks.
Slow down sufficiently when
approaching a curve. Applying the
brakes or sharply turning the
steering wheel while turning the
curve could cause the cargo to
shift, the tires to slip and the
vehicle to tip onto its side.
Avoid scraping the tire sidewalls
against curbstones or driving over
dips and protrusions in the road
surface. You could damage the
tires, resulting in a blowout or
flat tire.
You and others could be seriously
injured.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Driving and Operating 133
Refer toEngine Coolant 0243.
. Do not put well water, river water
or other hard water in the engine
cooling system. It would hasten
the formation of rust and scale.
. If foreign matter (insects, mud,
etc.) gets stuck in the radiator's
air passages, the cooling
system's performance will
deteriorate. Check the air
passages for clogging, and
remove any foreign matter using
water under low pressure.
Refer to Exterior Care 0307.
When Turning, the Rear
Wheels will Follow Tighter
Curves than the Front Wheels
Use the mirrors to confirm safety.
Sidewinds
If the vehicle catches a sidewind
and drifts sideways, firmly grip the
steering wheel, decelerate to a
speed that allows you to stay
completely in control, and make a directional correction. The vehicle
may catch strong sidewinds in the
following situations:
.
Emerging from a tunnel
. Driving over a bridge
. Driving on an embankment
. Driving through a cutting
. Being overtaken by a large truck
or bus
. Overtaking a large truck or bus
Flat Tire
If a blowout or flat tire occurs while
you are driving, calmly grip the
steering wheel and gradually apply
the brakes to decelerate. (Hard
braking would be dangerous
because it could cause the steering
wheel to be pulled to one side.)
Stop the vehicle in a safe place, and
change the tire.
Hard Bump Under Vehicle
If the underside of the vehicle
receives a hard bump, stop in a safe
place where the vehicle will not
obstruct traffic and check for brake fluid leakage, fuel leakage and
component damage. If any part of
the vehicle is damaged or broken,
promptly have the vehicle inspected
and repaired.
Highways
.
Speeds on highways are higher
than those on regular roads, so
there is more danger. Also, a
breakdown on a highway
represents a hazard to other
vehicles and can cause a crash.
Concentrate on safe driving.
Remember to perform daily
pre-operation inspections and
use highway driving techniques.
When performing daily
pre-operation inspections,
perform the checks shown in the
table on the left with particularly
great care.
Refer to Owner Checks and
Services 0330.
. When merging with traffic on a
highway, use the turn signal
lights to indicate your intentions
ahead of time. Speed up
sufficiently when you are in the